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Consumers Energy
Business Solutions Program
2013 Incentive Catalog
Revised November 2012
Table of Contents
Program Information 3
About This Program 3
Customer Eligibility 3
Program Effective Dates 3
Incentives 4
Incentive Caps And Limits 6
Project Requirements 7
Application Process 7
Incentive Specifications 9
Lighting 9
Electrical 19
Mechanical 28
Tune-Up/Maintenance 40
Kitchen, Refrigeration and Laundry 42
Envelope and Insulation 47
Custom 51
Program Application
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
3
11302012
About This Program
Consumers Energy is offering a comprehensive set
of incentive rebates as part of the Consumers Energy
Business Solutions Program to facilitate the implementation
of cost-effective energy efficiency improvements for
business customers.
An overview of the various program offerings is summarized
below. The sections that follow provide detailed information on
the actual incentives and specific program details related
to each of the various offerings. All applicants are urged
to download and review the Policies and Procedures
Manual located online.
Application forms for all programs are available on the
Consumers Energy web site: ConsumersEnergy.com/mybusiness.
Customer Eligibility
The following rules pertain to customer eligibility for the Business Solutions Program:
• Thisprogramisavailabletocommercialand/orindustrialcustomersofConsumersEnergy.
Qualified incentives must be installed at facilities served by Consumers Energy, and projects must
result in an improvement in energy efficiency. Equipment must meet the specifications as explained
in this Catalog and also as set forth in the program application
• Foreachsitetheremustbeatleastonemeterthatisonaneligiblerateschedule
• Commonareasofmultifamilyormixed-usebuildingsareeligibleifonaneligiblerateschedule
Program Effective Dates
The Business Solutions Program offers incentives for the 2013 program year until funds are exhausted or
until December 31, 2013, whichever comes first. All projects must be completed and Final Applications
received no later than November 30, 2013, to be eligible for the 2013 program incentives.
Need Help?
Our team is ready
to help you with
any questions
you may have.
Call (877) 607-0737.
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
11302012
4
Incentives
Prescriptive Incentives
These Incentives are available for energy efficiency equipment upgrades and improvements including
Lighting/Electrical, Mechanical, Kitchen/Refrigeration and Building Envelope. Incentives are paid based
on the quantity, size and efficiency of the equipment. Incentives are provided for qualified equipment
commonly installed in a retrofit or equipment replacement situation.
Fulldetailsofthemeasures,incentiveamounts,andequipmentspecicationsaredetailedinthiscatalog.
Custom Incentives
These incentives are available to customers for less common or more complex energy saving measures
installed in qualified retrofit and equipment replacement projects that are not covered by the prescriptive
incentiveportionoftheprogram.Customincentivesarepaidbasedontherst-yearenergy(kWhorMCF)
savings. Applicants have the option to apply for a custom incentive for projects that involve an integrated
solution with both prescriptive and custom incentives.
Custom incentives include measures that result in a reduction in electric and/or natural gas energy usage
because of an improvement in system efficiency, i.e., a net decrease in energy use without a reduction in
the level of service. Installing a lower wattage lamp in place of a higher wattage lamp of the same type will
notqualifyforanincentive;however,shouldthelightingsystem(i.e.,lamp,ballastandxture)demon-
strably improve the total lumens per watt delivered, an incentive will be considered. The applicant must
provide sufficient back-up descriptive information, equipment performance data, operating assumptions,
measurements and calculations to support the energy savings estimates. The decision as to whether or
not an improvement is eligible for a custom incentive is within the sole discretion of Consumers Energy.
The payback period for Custom Incentives has to be between one and eight years. The total calculated
incentivecannotexceedhalfofthemeasurecost(asdescribedonpage6inCustomProjectIncentiveCaps).
Payback period is calculated with the following equation:
Simple
Payback
Period
=
Measure Cost
(AnnualkWhSavedxElectricityRate)+
(AnnualMCFSavedxNaturalGasRate)
* TheIncrementalMeasureCost(IMC)isthecostofimplementingameasure;lessanycoststhatwouldhavebeenincurredbytheapplicanttoachieve
all of the project benefits, other than those resulting in the incented energy savings. The IMC can either be the incremental equipment cost or the full
costofameasure;andisdeterminedbythecostbasis.Thecostbasisisderivedfrom(a)thetypeofmeasureintheapplication(retrot,replaceon
burnout,ornew)and(b)whetherthemeasureisdisplacingexistingtechnology,beinginstalledinabsenceofanyexistingtechnology,orisanalternative
toacompetingtechnology.Ingeneral,newconstructionandreplaceonburnoutmeasuresusetheincrementalequipmentcostastheIMC.Forretrot
measures, the full cost is typically used as the IMC such as in the case where a customer installs a new technology such as an LED exit sign in place of
an existing incandescent exit sign.
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
5
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Custom Incentives (continued)
Examples of custom projects include, but are not limited to, the following:
• Processimprovements
• Water-sideeconomizer
• Processexhaustheatrecovery
• Constantvolumetovariablevolumewater
• Variable-speedcontrolonmotors(greaterthan250HP)
• Envelope:windowlm
• Upgradeofarefrigerationcompressor
• Complexaircompressorimprovements
• Tankinsulation
Projects that are NOT eligible for an incentive include the following:
• Fuelswitching(e.g.electrictogasorgastoelectric)
• Changesinoperationaland/ormaintenancepracticesorsimplecontrolmodicationsnotinvolving
capital costs
• On-siteelectricitygeneration
• Projectsthatinvolvepeak-shifting(andnotkWhsavings)
• Projectsinvolvingrenewableenergy
• T12LightingretrotstostandardT8uorescentlightingin4ftand8ftlamps
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
11302012
6
Incentive Caps And Limits
Incentives are subject to limits in order to encourage equitable distribution of the funds among as many
utility customers as possible. Incentive caps are annual, and are calculated based upon which program
year the incentive is paid to the customer.
Customer Limits
The amount of incentives a facility or customer can receive is limited. A facility is defined as contiguous
property for which a single customer is responsible for paying the Consumers Energy electricity and/or
gasbill.Acustomerisdenedastheorganizationunderwhichthecompany(orcompanies)areownedor
operated, regardless of who is responsible for paying the bill. Program year incentive limits are per facility
for custom incentives as shown below.
Prescriptive Incentives $150,000perfacility
Custom Incentives 100percentofthecalculatedincentiveupto$150,000perfacility
50percentofthecalculatedincentiveabove$150,000perfacility
Maximum $300,000 custom incentive per facility
Customer Incentive Limit $750,000acrossallfacilitiespercustomer
Large Gas Customers $100,000 per facility
(>100,000 MCF/yr. usage) (Onlyappliestogasincentives)
The incentive limits are based on actual payments per facility, and apply even if payments for some or all
projects are paid to one or more contractors.
A facility is defined as a continuous property for which a single customer is responsible for paying the
Consumers Energy electricity and/or gas bill. A customer is defined as the organization under which the
company(orcompanies)areownedoroperated,regardlessofwhoisresponsibleforpayingthebill.
Prescriptive Incentive Caps
The amount of a prescriptive incentive cannot exceed 100 percent of the cost of the project. Project costs
may include the labor necessary to install the measure, and costs related with the disposal of the removed
equipment. Internal labor costs may not be included in the total project cost. The Customer is responsible
for providing sufficient documentation to validate the project costs.
Custom Incentive Caps
Forcustomprojects,projectincentivescannotexceed50percentofthetotalcustomprojectcostfor
purchasing and installing energy efficiency measures. The project cap applies to the whole project. Internal
customer labor costs cannot be included in the total project cost. Consumers Energy reserves the right
to apply this cap to individual custom measures when measure costs are significantly higher than typical
costs seen in this program.
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
7
11302012
Project Requirements
The Business Solutions Program includes the following project requirements:
• Projectsmustinvolveafacilityimprovementthatresultsinapermanentreductioninelectrical
and/orgasenergyusage(kWhand/orMCF)
• Anymeasuresinstalledatafacilitymustbesustainableandprovide100percentoftheenergy
benefits as stated in the application for a period of five years or for the life of the product, whichever
is less. If the customer ceases to be a delivery service customer of Consumers Energy or removes
the equipment or systems at any time during the five-year period or the life of the product, the
customer may be required to return a prorated amount of incentive funds to Consumers Energy
• ConsumersEnergyreservestherighttoinspectproposedprojectspre-andpost-equipmentinstallation
• TheBusinessSolutionsteamreservestherighttoinspectallprojectstoverifycompliancewith
the program rules and verify the accuracy of project documentation. This may include pre and or
post inspections, data collection, and interviews. The customer must allow access to records and
installation sites for a period of three years after receipt of incentive payment
*Maybeeligibleundertheself-directprogram,ifoverallBTU/hr.arereducedatthatfacility.
Equipment Specifications
This Catalog provides the equipment specifications for the measures eligible for incentives. Note: All
equipment must be recycled/disposed of according to state, federal and local regulations. Information
about the requirements for the State of Michigan can be found at the Michigan Department of
Environmental Quality Web site: www.michigan.gov/deq/.
Application Process
The Application process is described in Section 1 of the Application which is available online at the
Consumers Energy Web site, or at the back of this Catalog. If you have questions regarding the program
or the Application please contact the program team at
or(877)607-0737forassistance.
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
9
11302012
Lighting
Light-Emitting Diode (LED) Retrofits
All LED lamps, excluding exit signs, must be listed as an ap-
provedproductfortheirspecicpurposebyENERGYSTAR®
or the Design Lights Consortium. If the lamp is not approved by
ENERGYSTARorDesignLightsConsortium,athird-partytesting
reportgeneratedbyaUSDepartmentofEnergyCALiPERTesting
Laboratory (refer to the following website for a list of approved
laboratories: />html may be submitted for consideration. Testing must conform
toIESNALM-79-08ElectricalandPhotometricMeasurementof
Solid State Lighting Products. The report should include the fol-
lowing information:
a. Photometricmeasurement(i.e.,lightingoutputandefcacy)
b. Colorimetryreport(i.e.,CCTandCRI)
c. Electrical measurement (i.e., input voltage, current, power,
powerfactor,etc.)
In addition, the third-party test must verify that the lamps are in
compliancewithbothIESNALM-79-08reportat0hoursand
IESNALM-80-08reportat6,000hoursaftercontinuousoperation
intheappropriateANSI/UL1598environment(useANSI/UL1574
fortracklightingsystems).TheLEDsthatdonotappearonthe
“QualiedProducts”listofeitherENERGYSTARorDesignLights
Consortium will be evaluated using the minimum performance
criteriaintheappropriateproductcategoryfromeitherENERGY
STAR or Design Lights Consortium for the following variable: Light
outputinlumens,luminaireefcacy(LM/W),colorrenderingindex
(CRI),correlatedcolortemperature(CCT),LEDlumenmaintenance
at 6,000 hours, minimum warrant, and the manufacturer’s estimated
lifetimeforL70(70percentlumenmaintenanceatendofusefullife).
Description Incentive Unit
LEDPARReplacingHalogenPAR $15.00 Lamp
LEDMR16ReplacingHalogenMR16 $7.00 Lamp
LED Replacing Incandescent A19 $15.00 Lamp
LED Lamp Replacing Incandescent Lamp
Requirements:
• Availableforbothscrew-inorplug-instylebulbsusedas
replacements for incandescent lamps in interior applications
• Rebatesarebasedonthereplacementofincandescentlamps
rated 20 to 100 watts
• LampmustbeapprovedbyENERGYSTARormeetminimum
ENERGYSTARrequirements
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
11302012
10
Lighting
Compact Fluorescent Lights (CFL)
TheseincentivesarenotavailableforCFLsdiscountedbyany
utility company and purchased at retail stores participating in the
CFLdiscountprogram.IncentivesforCFLspurchasedfromthose
retailersareincludedinthediscountedprice.(DiscountedCFLs
areidentiedatpointofpurchase).
Description Incentive Unit
CFL-Screw-In(30Worless) $2.00 Lamp
CFL-Screw-In(31Wto115W) $5.00 Lamp
CFL-Dimmableor3-Way $8.00 Lamp
Screw-In CFL Lamps
Requirements:
• Screw-inCFLsmustmeetENERGYSTARcriteria
• High-wattageCFLsmustreplaceexistingincandescentlamps
• Dimmableor3-waymusthaveatleast45lumensperwatt
• InteriorFixturesOnly
• IncentiveisbasedonwattageofCFL
Exit Signs, Retrofit or Replacement
Description Incentive Unit
LED, T1, or Electrolumicescent Exit Signs $12.50 Fixture
LED, T1, or Electroluminescent Exit Signs
Requirements:
• High-efciencyexitsignmustreplaceorretrotanexisting
incandescent exit sign
• Electroluminescent,T1,andlight-emittingdiode(LED)exitsigns
are eligible for this incentive
• Non-electriedandremoteexitsignsarenoteligible
• AllnewexitsignsorretrotexitsignsmustbeULorETLlisted,
have a minimum lifetime of 10 years, and have input wattages
upto2.5W/faceorupto5W/sign
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
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11302012
Lighting
Lighting Retrofits
ForallLightingRetrots:
• Manufacturer’sspecicationsheetmustaccompany
theApplicationForm
• Boththelampandballastmustmeetthespecicationsin
order to qualify for an incentive
• ForallHPandRWmeasures,thelampandballastretrot
measures are based on the Consortium for Energy
Efciency(CEE)high-performanceT8andreduced-wattage
specication(www.cee1.org)andaresummarizedinTables
1 and 2 on this and the next page
• AlistofqualiedHPandRWlampsandballastsmaybe
found at www.cee1.org
Standard Linear Fluorescent Retrofit Incentive Unit
2-FootT12toT8orT5(withballast) $3.00 Lamp
3-FootT12toT8orT5(withballast) $3.00 Lamp
High-Performance (HP) and Reduced-Wattage (RW)
Linear Fluorescent Retrofit Incentive Unit
4-FootT12toHPorRWT8(withballast) $5.00 Lamp
4-FootStandardT8toRWT8(lamponly) $0.75 Lamp
8-FootT12HOtoTwo(2)4-FootT8HPorRW $10.00
8-FootLamp
Replaced
Standard Linear Fluorescent Retrofit
Requirements:
• AvailableforreplacingexistingT12lampsandmagneticballasts
withReducedWatt(RW)orHighPerformance(HP)T8orT5lamps
and electronic ballasts
• Thenewlampcolorrenderingindex(CRI)mustbeatleast80
• Theelectronicballastmustbehigh-frequency(atleast20kHz),UL
listed, and warranted against defects for a minimum of five years
• Ballastmusthaveapowerfactor(PF)atleast0.90
• Ballastsmusthavetotalharmonicdischarge(THD)upto32per-
cent at full output
High-Performance (HP) Linear Fluorescent Retrofit
Requirements:
• AvailableforreplacingexistingT12lampsandmagnetic
ballastswithhigh-performanceT8lampsandelectronicballasts
• ReplacementofexistingT8/T5lampsand/orxturesisnot
eligible for this incentive
• SeeTables1a-cforspecications
Table 1a: High-Performance T8 and T5 Specifications
Ballast Type Mean System Efficiency
Instant Start Ballasts 90 or More Mean Lumens per Watt
Programmed Rapid Start Ballasts 88orMoreMeanLumensperWatt
Table 1b: Performance Specifications for Lamps
Color Rendering Index (CRI)
80orMore
Minimum Initial Lamp Lumens
3,100 or More Lumens *
Lamp Life
24,000orMoreHours
Lumen Maintenance or
Minimum Mean Lumens
94%orMoreor
2900 or More Mean Lumens
Table 1c: Performance Specifications for Ballasts
BallastEfciencyFactor(BEF)=(BFx100)/BallastInputWatts
Instant Start Ballast (BEF)
Lamps Low BF ≤ 0.85
Norm
0.85 < BF ≤ 1.0 High BF ≥ 1.01
1 >3.08 > 3.11 NA
2 > 1.60 >1.58 >1.55
3 ≥1.04 ≥1.05 ≥1.04
4 ≥ 0.79 ≥0.80 ≥ 0.77
Programmed Rapid Start Ballast (BEF)
1 ≥2.84 ≥2.84 NA
2 ≥1.48 ≥1.47 ≥1.51
3 ≥ 0.97 ≥ 1.00 ≥ 1.00
4 ≥ 0.76 ≥0.75 ≥0.75
Ballast Frequency
20to33kHzoratLeast40kHz
Power Factor
At Least 0.90
Total Harmonic Distortion
Upto20%
* Forlampwithcolortemperaturesofatleast4,500k.2,950minimuminitial
lamp lumens are allowed.
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
11302012
12
Lighting
Lighting Retrofits (continued)
Reduced-Wattage (RW) Linear Fluorescent Retrofit
Requirements:
• AvailableforreplacingT12systemswithT8reduced-wattagelamp
and electronic ballast systems
• Incentivesareavailablewhenreplacing32WT8lampswithreduced
wattageT8lampswhenelectronicballastisalreadypresent
Table 2a: Performance Characteristics for Reduced-Wattage 4-foot Lamps
1
Mean System Efficacy
90 or More MLPW
Color Rendering Index (CRI)
80orMore
Minimum Initial Lamp Lumens
2,585orMoreLumensfor28W
2,400orMoreLumensfor25W
Lamp Life
2
18,000orMoreHoursatThree
HoursperStart
Lumen Maintenance or
Minimum Mean Lumens
3
94%orMoreor-
2,430orMoreLumensfor28W
2,256orMoreLumensfor25W
1
Lamps4,500Kormoreand/or24,000hourshaveasystemefciencyspecied88
or more MLPW. Minimum initial and mean lumen levels are specified as follows:
for28Wlamps,limitsare2,600/2,340.For25Wlamps,limitsare2,300/2,185.
2
Life rating is based on an instant start ballast tested in accordance with ANSI protocols.
When used for Program Start Ballast, life may be increased depending upon the operating
hours per start.
3
Mean lumens measures at 7,200 hours
Table 2b: Performance Characteristics for Reduced-Wattage 4-foot
Instant Start Ballasts
4
(All BEF Ranges)
BallastEfciencyFactor=(BFx100)/BallastInputWatts
Based on: Type of ballast, number of lamps driven by ballast, ballast factor
Lamps 28W System 25W System
1 3.52orMore 3.95orMore
2 1.76 or More 1.98orMore
3 1.16 or More 1.32 or More
4 0.88orMore 0.99 or More
Ballast Frequency
20to33Hzor40kHzorMore
Power Factor
0.90 or More
Total Harmonic Distortion
Upto20%
4
Multi-voltageballastsmustmeetorexceedthelistedBallastEfciencyFactorwhen
operated on at least one of the intended operating voltages.
Permanent Lamp Removal
Permanent Lamp Removal Incentive Unit
T122-FootLampRemoval(combinedwithT8/ballastretrot) $4.00 Lamp Removed
T123-FootLampRemoval(combinedwithT8/ballastretrot) $4.00 Lamp Removed
Permanent Lamp Removal (Pre-Notification Required)
Requirements:
• Availableforthepermanentremovalofexistinguorescentlamps
• Permanentlampremovalisthenetreductioninthequantityof
lamps after an incentive project is completed
• Customersareresponsiblefordeterminingwhetherornottouse
reectorsincombinationwithlampremovalinordertomaintain
adequate lighting levels. Light retrofits are expected to meet the
IlluminatingEngineeringSocietyofNorthAmerica(IESNA)-
recommended light levels
• Unusedlamps,lampholders,andballastsmustberemovedpermanently
from the fixture and disposed of in accordance with local regulations
• ThisincentiveisapplicablewhenretrottingfromT12lampstoT8
lamps only. Removal of lamps from a T12 fixture that is not being
retrottedwithT8lampsisnoteligibleforthisincentive
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
13
11302012
Lighting
Lighting Controls
LightingschedulesmustbesubmittedwiththeFinalApplication
in order to receive the incentive.
Description Incentive Unit
Interior Lighting Occupany Sensors $0.08 Watt Controlled
Central Lighting Controls $0.06 SquareFoot
Switching Controls for Multi-Level Lighting $0.06 SquareFoot
Daylight Sensor Controls $0.09 SquareFoot
Exterior Multi-Step Dimming Occupancy Sensor $0.09 Watt Controlled
ParkingGarageMulti-StepDimmingOccupancySensor $0.09 Watt Controlled
Lighting Occupancy Sensors (Pre-Notification Required)
Requirements:
• Forareaslargerthan10,000squarefeet,lightingschedulesmustbe
submittedwiththeFinalApplication
• Passiveinfrared,ultrasonicdetectorsandxture-integrated
sensors, or sensors with a combination thereof, are eligible
• Allsensorsmustbehard-wiredandcontrolinteriorlightingxtures
• Theinventoryofthecontrolledxturesmustbesubmittedwith
theFinalApplication
• Incentivesarenotavailableforoccupancysensorsthatcontrol
lights with instant start type ballasts
• Thisincentivecannotbecombinedwithcentrallightingcontrols
• MagneticBallastsareineligibleforthisincentive
Central Lighting Controls (Pre-Notification Required)
Requirements:
• Availableforautomatedcentralcontrolsystemswithoverridecapabilities
• Theoccupants’scheduleofoperationmustbetakeninto
consideration when programming the system
• Thisincentiveincludestimeclocks,packageprogrammable
relay panels, and complete building automation controls
• Photosensorsmayalsobeincorporatedintothecentrallighting
control system
• Incentiveiscalculatedpersquarefootoflightingcontrolled
Switching Controls for Multi-Level Lighting
(Pre-Notification Required)
Usedwithdaylightoroccupancysensorsandisapplicabletospaces
that require various lighting schemes (e.g., Classrooms, auditoriums,
andconferencerooms).Multi-levelswitchingcontrolsarealsoappli-
cable to warehouse settings with skylights, where they can be combined
with occupancy sensors and/or daylight controls or timers.
Requirements:
• Maybecombinedwithcentrallightingcontrols
• Whencombinedwithdaylightoroccupancysensors,commissioning
is highly recommended to ensure proper performance of the
switching controls
• Whenapplyingformulti-levellightingcontrolsyoucannotalso
receive incentives for lighting occupancy sensors or daylight sensor
controls on the same fixtures
• Programstartballastarerequired
• MagneticBallastsareineligibleforthisincentive
Daylight Sensor Controls (Pre-Notification Required)
Requirements:
• Availablefordaylightsensorcontrolsinspaceswithreasonable
amounts of sunlight exposure and areas where task lighting is
not critical
• Thecontrolscanbeon/off,steppedorcontinuous(dimming)
• Theon/offcontrollershouldturnoffarticiallightingwhenthe
interior illumination meets the desired indoor lighting level
• Thesteppedcontrollergenerallydimsthearticiallighting
50percentwhentheinteriorilluminationlevelsreach50percent
of the desired lighting levels
• Continuousordimmingcontrollersdimarticiallighting
proportional to the available daylight
• Alltypesofdaylightsensorcontrolsarerequiredtobecommissioned
in order to ensure proper sensor calibration and energy savings
• Cannotbecombinedwithcentrallightingcontrols
• Programstartballastarerequired
• MagneticBallastsareineligibleforthisincentive
Exterior Parking Lot or Parking Garage Multi-Step Dimming
Occupancy Sensors (Pre-Notification Required)
Stepped dimming occupancy controls consist of a lighting system that
operates at full power and full light output when the space is occupied and
at a reduced power level and reduced light output when unoccupied.
Requirements:
• Sensorsmustcontrolexteriorlightingxtures,mustbehard-wired,
and can be a passive-infrared occupancy sensor or microwave
occupancy sensor
• Thesensorsmustreducextureoutputtoamaximumof
50percentoffullpower
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
11302012
14
Lighting
Lighting Retrofit Fixtures
Description Incentive Unit
ProbeStarttoPulseStartMetalHalideLamp/BallastRetrot $0.30 Watt Reduced
ProbeStarttoPulseStartMetalHalideNewFixture $0.30 Watt Reduced
CFLReplacingHIDFixture $0.15 Watt Reduced
ExteriorLinearFluorescentLightingRetrot $0.35 Watt Reduced
Interior Induction Lighting Retrofit $0.35 Watt Reduced
Interior LED Lighting Retrofit $0.40 Watt Reduced
Probe Start to Pulse Start Metal Halide Fixture or Retrofit
(Pre-Notification Required)
Requirements:
• Toqualifyforthismeasure,ametalhalidextureutilizingaprobe-
start lamp and ballast must be either retrofitted or replaced with a
metal halide fixture utilizing a pulse-start lamp and ballast
• Lampsmustbereducedinwattage,haveaminimumefcacyof
50lumensperwattandhaveaCRIof70orabove
• CeramicMetalHalidelampandPulseStart(orelectronic)ballast
retrofit qualifies the incentive
CFL Replacing HID Fixture (Pre-Notification Required)
Requirements:
• Theexistingmetalhalideormercuryvaporlamps(high-pressure
sodiumlampsdonotqualify)mustbeequaltoorlessthana
normal250Wlamp
• Theexistinglightxturecaneitherberetrottedorreplacedwith
a completely new fixture
• Theretrotshallbepermanently-wiredaroundtheexistingballast
and in full compliance with the authorities having jurisdiction.
• Retrotapplicationsmustincluderewiringaroundtheexisting
HIDballast
• Multiple-lampCFLassembliesdoqualifyforthisincentive
• ThenewcompactuorescentlampmustbeENERGYSTARrated
Exterior Linear Fluorescent Lighting
• Toqualifyforthisincentive,theexistingincandescent,T12
uorescent,metalhalide,mercuryvapor,lowpressuresodium,or
high pressure sodium fixtures must be replaced with a new linear
uorescentxtures,eitherT5orHPorRWT8technology
• ExistingT12xturesmustbereplacedwithT5orHigh
Performance(HP)orreducedwatt(RW)T8lamps(seeLighting
Retrotsection)
• Lampsmusthaveaminimumefcacyof70lumensperwattand
haveacolorrenderingindex(CRI)of80orabove
Interior Induction and LED Retrofit Fixture
(Pre-Notification Required)
Requirements:
• Thenewlightingxturemusteitherbeapermanently-wiredlamp
retrofit or a completely new fixture
• Newxturesmustreplaceorretrotexistingincandescent,mer-
curyvapor,T12uorescent,standardmetalhalideorhigh-pressure
sodium fixture in interior installations
• Lampsmustbereducedinwattage,haveaminimumefcacyof
50lumensperwattandhaveacolorrenderingindex(CRI)of
70 or above
• LED/Inductiongreaterthan500Wattdoesnotqualifyforthis
incentive, but may qualify for the Non-Defined Lighting measure
• MinimumlampLifespan:100,000hrsforInductionand
50,000hoursforLED
• LinearLEDtuberetrotsmustcomplywithDesignLightConsotium
Standards
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
15
11302012
Lighting
Lighting Retrofit Fixtures (continued)
Description Incentive Unit
Exterior LED/Induction Lighting Retrofit $0.40 Watt Reduced
ParkingGarageLED/InductionLightingRetrot $0.60 Watt Reduced
NeontoLEDSignLightingRetrot(ContinuousOperation) $0.50 Watt Reduced
NeontoLEDSignLightingRetrot(CommercialHours) $0.25 Watt Reduced
Exterior High-Intensity Discharge (HID) Conversion
Requirements:
• Availableforexteriorapplicationsforreplacingexistinghigh-
intensity discharge fixtures with LED or induction fixtures
• Applicabletoexteriorxturesthatareonaminimumof
12 hours per day
• ForLEDxturesorretrotkits,thenewxtureorretrotkitmust
be approved by DesignLights Consortium or meet the following
minimun requirements:
1. Minimum fixture mean efficacy of 60 lumens/watt
2. L70Lumenmaintenanceof50,000hours.Alampratedat
50,000hoursshouldhavebeentestedforatleast6,000hours
and at the end of the 6,000 hour period it must still be able
toputout95.8percentofitsinitiallumens(thisinformationis
derivedfromtheLM-80testingbutistypicallyreportedonthe
publicspecs)
3. MinimmCRIof50
4. Minimumwarrantyof5years
• Forinductionxturesorretrotkits,thefollowingminimum
requirements must be met:
1. Minimum fixture mean efficacy of 60 lumens/watt
2. Minimum average rated life of 100,000 hours
3. MinimumCRIof80
4. Minimumwarrantyof5years
Parking Garage High-Intensity Discharge (HID) Conversion
Requirements:
• Availableforparkinggarageapplicationsforreplacingexisting
high-intensity discharge fixtures with LED or induction fixtures
• Applicabletoparkinggaragexturesthatareonapproximately
20 hours a day
• ForLEDxturesorretrotkits,thenewxtureorretrotkitmust
be approved by DesignLights Consortium or meet the following
minimun requirements:
1. Minimum fixture mean efficacy of 60 lumens/watt
2. L70Lumenmaintenanceof50,000hours.Alampratedat
50,000hoursshouldhavebeentestedforatleast6,000hours
and at the end of the 6,000 hour period it must still be able to
putout95.8percentofitsinitiallumens(thisinformation
isderivedfromtheLM-80testingbutistypicallyreportedon
thepublicspecs)
3. MinimmCRIof50
4. Minimumwarrantyof5years
• ForInductionxturesorretrotkits,thefollowingminimum
requirements must be met:
1. Minimum fixture mean efficacy of 60 lumens/watt
2. Minimum average rated life of 100,000 hours
3. MinimumCRIof80
4. Minimumwarrantyof5years
Neon to LED Light Retrofits
• Toqualifyforthisincentive,theexistingincandescent,T12
uorescent,orneonxturemusteitherbeapermanentlywired
lamp retrofit or a completely new fixture
• Axturethatisoncontinuously24/7wouldqualifyforthe
continuous operation incentive
• Axturethatdoesnotoperatecontinuously,butatleast10hours
per day would qualify at the commercial hours incentive rate
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
11302012
16
Lighting
New Fixtures
Description Incentive Unit
NewRWorHPT8/T5FluorescentFixtures $0.30 Watt Reduced
New RW or HP T8/T5 Fluorescent Fixtures
(Pre-Notification Required)
This incentive consists of replacing one or more existing lighting systems
withnewxturescontainingRWorHPT8orT5lampsandelectronic
ballasts.
Requirements:
• ReplacementofexistingT8/T5lampsand/orxturesisnoteligible
• RWorHPT8orT5lampsmusthaveacolorrenderingindex(CRI)
atleast80
• Theelectronicballastmustbehigh-frequency(atleast20kHz),
ULlistedandwarrantedagainstdefectsforveyears
• Ballastmusthaveapowerfactor(PF)atleast0.90
• Ballastfor4-footlampsmusthaveatotalharmonicdischarge
(THD)upto20percentatfullpoweroutput
• For2-footand3-footlamps,ballastsmusthaveTHDupto
32 percent at full output
• High-Output(HO)T8/T5andReducedWattage(RW)T8lampsalso
qualify for this incentive
• Specicationsofthenewxtures,lamps,andballastsmust
accompanytheFinalApplication.Ifspecicationsheetsarenot
included, the default fixture wattages provided in Tables 3a-c will
be used instead
• IncentivesfornewRWorHPT8/T5xturesarelimitedtonomore
than$25.00/lampinstalledor$0.30/wattreduced–whicheveris
less. Applications must include the manufacturer’s specifications to
validate the number of lamps installed
• ReplacementofexistingT12orHIDsystemstostandardperfor-
manceT8arenolongereligibleforthisincentive.Forreplacements
oflightingsystemsfeaturingT12orHIDxtures,T8/T5xtures
utilizingHPorRWballastsandHPorRWlampsmustbeinstalled
Table 3a: Default Wattages for Standard Linear Fluorescent Fixtures
Default Fixture Wattage
Fixture Description 1 Lamp 2 Lamps 3 Lamps 4 Lamps
4-FootF32T8 31 58 85 112
8-FootF59T8 58 112 – –
2-FootF17T8 20 33 48 63
3-FootF25T8 26 43 78 86
4-FootF28T5 32 65 93 126
Table 3b: Default Wattages for High-Output and
High-Performance Linear Fluorescent Fixtures
Default Fixture Wattage
Fixture Description
1
Lamp
2
Lamps
3
Lamps
4
Lamps
6
Lamps
8
Lamps
4-FootF32T8HPBallast 38 74 110 144 220 –
F54T5HO 62 122 185 243 365 486
Table 3c: Default Wattages for Metal Halide and
High-Pressure Sodium Fixtures
Fixture Description
Default Fixture
Wattage
32WHID 43
50WHID 72
75WHID 93
100WHID 128
150WHID 190
175WHID 210
250WHID 290
360WHID 365
400WHID 455
750WHID 850
1000WHID 1080
1500WHID 1610
2-Lamp,8-FootT12HO 210
2-Lamp,8-FootT12VHO 380
2-Lamp,8-FootT12 132
4-Lamp,8-FootT12 264
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
17
11302012
Lighting
Non-Defined Lighting
These measures apply to new lighting fixture change-outs and/or retrofits
that do not fall into one of the other prescriptive lighting categories offered.
A separate Non-Defined Lighting Measure form is required for each area
(ofce,production,ofce,etc.)receivingthelightingupgrade.These
measures are part of a capital investment project that results in energy
savings and is not easily reversible. Measures that include an overall
lighting fixture energy efficiency improvement, but not a lumen per watt
lamp efficiency improvement, can be submitted as a custom measure.
If applicable, all proposed technologies utilized in the non-defined light-
ing section must meet the requirements for any prescriptive measure
featuring those same technologies. Additionally, for technologies that
featurecerticationand/orapprovalfromeitherENERGYSTARorDesign
Lights Consortium, the installed product must have said approval from
one of those two sources.
T12uorescentorHIDlightingsystemsretrottedorreplacedwithnew
standardefcientT8orT5uorescentlightingsystemsdonotqualify
for this incentive.
Description Incentive Unit
LumensperWattImprovementperYear $0.08 kWh
EnergyConservationImprovementperYear $0.04 kWh
Lumens per Watt Improvement per Year
• Theratedefcacyoftheexistinglightingsystemat50percent
oflamplife(mean)increasesbyaminimumofvepercentand
results in the total lighting wattage being reduced
• Thelightingchangesmustmeetthequalicationstatedforthe
standard prescriptive lighting specification where applicable
• Thesimplepaybackperiodmustbegreaterthanoneyearandless
than or equal to eight year
• Theincentivecannotexceed50percentofthemeasurecost
Energy Conservation Improvement per Year
• Theratedefcacyoftheexistinglightingsystemat50percent
oflamplifechangeslessthan5percentandresultsinthetotal
lighting wattage being reduced
• Thelightingchangesmustmeetthequalicationstatedforthe
standard prescriptive lighting specification where applicable
• Thesimplepaybackperiodmustbegreaterthanoneyearandless
than or equal to eight years to receive this incentive
• Theincentivecannotexceed50percentofthemeasurecost
Table 4: Lumen Reduction
Lighting Technology
Initial
Lumens
Mean
Lumens
Reduction
Factor
Mean
Lumens/Watt
MetalHalide–70W 4,900 3,300 32.7% 36.7
MetalHalide–100W 8,500 5,900 30.6% 46.1
MetalHalide–175W 13,500 8,775 35.0% 41.8
MetalHalide–250W 20,500 13,500 34.1% 46.6
MetalHalide–315WCeramic(T9) 37,800 34,000 10.1% 100.6
MetalHalide–320WPulseStart 29,500 20,650 30.0% 56.7
MetalHalide–320WP.S.Ceramic 28,800 23,000 20.1% 63.2
MetalHalide–400W 36,000 24,000 33.3% 52.7
MetalHalide–1000W 110,000 71,500 35.0% 66.2
HighPressureSodium–70W 6,300 5,850 7.1% 65.0
HighPressureSodium–100W 9,400 8,460 10.0% 66.1
HighPressureSodium–150W 15,000 13,500 10.0% 71.1
HighPressureSodium–250W 27,000 24,300 10.0% 83.8
HighPressureSodium–400W 50,000 45,000 10.0% 98.9
HighPressureSodium–1000W 125,000 112,000 10.4% 103.7
MercuryVapor–75W 2,800 2,250 19.6% 24.2
MercuryVapor–100W 4,400 3,400 22.7% 26.6
MercuryVapor–175W 7,900 7,600 3.8% 36.2
MercuryVapor–250W 13,000 10,700 17.7% 36.9
MercuryVapor–400W 23,000 19,100 17.0% 42.0
MercuryVapor–1000W 63,000 47,500 24.6% 44.0
LED* 10.0%
Induction* 15.0%
T8(4ft,32W)perlamp 2,950 2,800 5.1% 87.5
T5(4ft,54W)perlamp 5,000 4,750 5.0% 88.0
CFL(Avg:13W,18W,26W) 1,300 1,125 13.5%
*LumenValuesvarysignicantlybymanufacturerandwattage
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
11302012
18
Electrical
Variable Frequency Drives
Description Incentive Unit
VFDonHVACFans
andHVACPumps
lessthan100HP $60.00 HP
100HPorgreater $40.00 HP
VFDonExistingChillerMotors $40.00 HP
VFDonProcessPumping
upto50HP $60.00 HP
50HPto250HP $40.00 HP
VFDonProcessFans
upto50HP $50.00 HP
50HPto250HP $40.00 HP
Variable-Frequency Drives on HVAC Fans, HVAC Pumps
or Chiller Motors
Requirements:
• For pumps greater than 100HP a minimum of seven
continuous days of power monitoring (kW) will be
required before and after the retrofit
• Variable-frequencydrives(VFDs)installedonexistingHVACfans
and pumps are eligible for this incentive. Redundant or back-up
units do not qualify
• VFDsonnewchillersarenoteligible.Newchillerswithintegrated
VFDsareeligibleunderthechillerincentive.InstallingVFDsonpack-
age unit compressors may be eligible under the custom incentive
• TheinstallationofaVFDmustaccompanythepermanentremoval
or disabling of any throttling devices such as inlet vanes, bypass
dampers, bypass valves, or throttling valves
• VFDsfornon-HVACapplicationsmaybeeligibleforacustom
incentive,whichincludeslargeprocessmotors(morethan250HP)
and air compressors
• TheincentiveispercontrolledHP
• ThereplacementofexistingVFDsdoesnotqualifyforthisincentive
• Existingtwo-speedcoolingtowermotorsretrottedwith
aVFDdonotqualifyforthisincentive
• Themotormustoperatemorethan2,000hours/year
• VFDspeedmustbeautomaticallycontrolledbydifferentialpres-
sure,ow,temperature,orothervariablesignal
Variable-Frequency Drives for Process Pumping or Fans
Requirements:
• For pumps greater than 50HP a minimum of seven
continuous days of power monitoring (kW) will be
required before and after the retrofit
• VFDmustbeusedinconjunctionwithaProcess(non-HVAC)
PumpingorProcessFanapplication
• Redundantorback-upunitsdonotqualify,nordoesroutine
replacementofexistingVFDs
• VFDspeedmustbeautomaticallycontrolledbydifferential
pressure,ow,temperature,orothervariablesignal
• TheinstallationofaVFDmustaccompanythepermanentremoval
or disabling of any throttling devices such as throttling valves
• Thepumporfansmustoperateatleast2,000hoursperyear
• TheincentiveispercontrolledHPandonlycontrolledmotors
upto250HPareeligible
• VFDsforlargeprocessmotors(morethan250HP)oraircompres-
sors may qualify for a custom rebate
• Existingtwo-speedcoolingtowermotorsretrottedwith
aVFDdonotqualifyforthisincentive
• VFDstobeusedassoft-startmotorsonlydonotqualifyfor
this incentive
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
19
11302012
Electrical
Variable Frequency Drives
Description Incentive Unit
VFDsforProcess
FixedSpeedControl
54hzto51hz(TierI) $40.00 HP
lessthan50hz(TierII) $60.00 HP
ECM Motors $70.00 HP
VFD for Process Fixed (Non-Dynamic) Speed Control
• For pumps greater than 50HP a minimum of seven
continuous days of power monitoring (kW) will be
required before and after the retrofit
• Applicantsmustalsoprovidemotorpowerrequirements
at the pre-retrofit conditions
• Mustbeinstalledonamotorwithastandardratedfrequency
of60Hz
• Availableforcentrifugalfansandcentrifugalpumps,only
• TheproposedVFDfrequencymustbereducedto54Hzorless.
• VFDsautomaticallycontrolleddonotqualifyforthisincentive,
butmayqualifyforanotherPrescriptiveVFDmeasureorasa
custom measure
• TheinstallationofaVFDmustaccompanythepermanentremoval
or disabling of any throttling devices such as inlet vanes, bypass
dampers,andthrottlingvalves(ie:tripledutyvalve)
• Applicantmustprovideevidencedocumentingthebase-caseow
controlmethod(ifany),orastatementthatthedevicewasnot
directly controlled
• Eligibilitydetailsforthisincentive:
– VFDsinstalledonexistingprocessfansandprocesspumps
are eligible for this incentive. Redundant or back-up units
do not qualify
– VFDsonnewchillersarenoteligible,butmaybeeligibleunder
the chiller incentive
– InstallingVFDsonpackageunitcompressorsmaybeeligible
under the custom incentive
– ThereplacementofexistingVFDsdoesnotqualifyforthisincentive
– VFDsinstalledwiththesolepurposetosoft-startmotors
do not qualify
– Motorslargerthan250HPdonotqualifyforthisincentive;
however, may qualify as a Custom measure
– Openpumpingsystems(ie:open-loopcoolingtowerpumps),
deep well pumps, high static head pumps, or pumps discharging
into systems with varying head requirements (water storage
tanks)donotqualifyforthisincentive,butmayqualifyfora
custom incentive
Integrated Variable Speed Motor (ECM) for Furnace, UV, FC,
Light Duty AHU
• Availableforequippingafurnace,unitventilator(UV),fancoil
unit(FCU)orlightdutyairhandlingunit(AHU)withanintegrated
variable speed motor
• Fanmotorofexisitingunitmustbeconstantspeedandthenew
motor must have a variable input to be eligible for this incentive
• Measureappliestonewsystemsorretrottingexistingequipment
• AbrushlessDCmotor,alsoknownasanelecticallycommutated
motor(ECM)alsoqualiesforthisincentive
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
11302012
20
Electrical
Compressed Air Energy Audit
(Pre-Notification Required)
Description Incentive Unit
Compressed Air Energy Audit $15.00 HP
A comprehensive audit for the compressed air system includes leak
detection/tagging and analysis of the system to recommend energy
efficiency improvements.
Requirements:
• Eligiblecompressedairsystemsmust:
– Be electrically driven
– Havearatedhorsepower(HP)ofatleast50HP(excludingback-
up and non-production compressors; these, however, must be
notedinthereport)
– Haveanannualruntimegreaterthan2,000hoursperyear
(excludingback-up)
• Theauditmustbecompletedbyanindependentcontractorchosen
by the customer. The contractor must have at least five years of
experience implementing a fully instrumented compressed air audit
(sevento14daysofon-sitedatacollection)
• 50percentbyvolumeoftheairleaksidentiedintheauditmust
be repaired by either the customer or the contractor
• Thecustomer/contractormustsubmitevidenceofthecompletion
of repairs detailing leak location, leak volume, and date of repair
onaspreadsheet.Vericationofrepairsmayinclude:repairtickets,
work orders, and invoices for material and labor
• Eligibleauditsqualifyforanincentiveamountof$15percombined
installed horsepower, with a maximum incentive amount of
$12,000 or the cost of the audit, whichever is less. Raw data from
loggingactivitymustalsobesubmittedwithreport(e-mailorCD)
• Incentiveisavailableeverythreeyearsperfacility
• Toreceivetheincentive,thecontractormustcompletethefollowing:
1. Determine the average hours of operation
2. Flowdiagramwithdescriptionofowpathandpressures
3. Brief description of the facility’s air utilization by process
4. Descriptionofsystemstoragecapacityanddemand/ow
controllers
5. Adetaileddescriptionofeachaircompressor,whichmust
include:full-loadkW,full-loadCFM,full-loadratedpressure,
controlmechanism,machinestatus(i.e.,eitherleadorlag),
manufacturer and model number
6. On-site data collection of the individual compressed air
equipment. Data must be logged for a minimum of seven days,
andtheparametersmeasuredmustinclude:power(inkW),
pressureandCFMwherepossible
7. Major compressed air leak detection survey, including:
identification, tagging and quantification of air leaks
8. Detailedpotentialenergy/costsavingscalculationsbased
onmeasurements(bothfromleaksandcompressedairsystem)
9. Approximate cost to improve system operation
10. Identify the existing and proposed system efficiency in
unitsofcfm/HP
11. Written report and presentation of audit findings and
recommendations
12. Detailed description of the technology proposed to the customer
Correct Sized Air Compressors:
Description Incentive Unit
Correct Sizing Compressed Air System $50.00 HP
Requirements:
• Anew,rotary-screw,aircompressorreplacinganexisting,atleast
thirtypercent(30percent)largerrotary-screw(orreciprocating)air
compressor is eligible for this incentive
• Provideaminimumofsevencontinuousdaysofpowermonitoring
(kW)onatypicalproductionschedulebeforeandaftertheretrotis
collected; this data will not affect the incentive amount
• Thenewaircompressor’sratedhorsepower(HP)mustbebetween
50HPand300HP.Aircompressorsystemslargerthan300HPmay
qualify for a Custom Incentive
• Thenew,smaller,aircompressormustoperateatleast1,200hours
per year
• ThisincentivemaybeusedincombinationwithaVSDaircompres-
sor incentive
• Back-upandredundantaircompressorsoraircompressorson
multiple-operating air compressor systems are not eligible
• Thereplacedaircompressormustbephysicallyremovedfrom
operation
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
21
11302012
Electrical
Compressed Air
Description Incentive Unit
VSDAirCompressor $100.00 HP
Refrigerated Cycling Air Dryer
Thermal Mass $1.00 SCFM
VariableSpeedDrive $2.00 SCFM
Digital Scroll $1.50 SCFM
Low-PressureDropAirFilter $0.80 SCFM
Zero Loss Condensate Drain $50.00 Drain
VSD Air Compressor (Pre-Notification Required)
Requirements:
• Onlyonenewrotary-screwVSDdesignaircompressorswhose
ratedhorsepower(HP)isbetween50and300HP.Largeraircom-
pressor replacements may qualify for Custom Incentives
• TheoneVSDaircompressormustbenew,replacinganexisting
constantspeedaircompressor(s)ofequalorgreatersize,andhave
an annual operating period of at least 2,000 hours per year
• Back-upandredundantaircompressorsarenoteligiblefor
this incentive
• Compressorsonmultiple-compressorsystemslargerthan300HP
arenoteligibleforthisincentive.VSD’sonmultiplecompressor
systems may qualify for a custom incentive
• Applicantsmustprovide:
1. Daily, weekly, and annual operating schedule
2. Existingowcontrolmethod(load/no-load,inletmodulation
withorwithoutblowdown,variabledisplacement,etc.)
3. Existing and proposed operating pressure
4. Detailedloadprole,orpercentageoftimethecompressorwill
operateatfulland10percentincrementsofpartialload/ow
• Systemanddemandconditionsrequiringtheaircompressorto
beloadedconstantlyabove80percentorconstantlyloadedbelow
30 percent are not eligible for this incentive. These operating con-
ditionswillnotrealizesavingsfromaVSDcontrolledcompressor
• CannotbecombinedwiththeVFDincentive
• Thereplacedaircompressormustbephysicallyremovedfrom
operation, at least by decoupling the unit from the compressed air
main piping header
Refrigerated Cycling Air Dryer – Thermal Mass, VSD or
Digital Scroll (Pre-Notification Required)
Requirements:
• Availabletoreplaceanon-cyclingrefrigeratedairdryerwitha
cycling refrigerated air dryer of equivalent capacity
• Theexistingcompressedairdryermustrunexclusivelyinnon-
cyclingmode–itcannotbeequippedwithafeaturethatallowsit
to run in a non-cycling mode
• Thecyclingrefrigerationairdryermusthavedewpointcontrol
• Theapplicantshallprovidethefollowing:
1. HPratingoftheaircompressorsystemthattheexistingand
proposed dryer are servicing
2. Ratedowrate(SCFM)ofexistingandproposeddryers
3. Ratedandmaximumoperatingowrateofthecompressor
4. Daily,weekly,andannualoperatingschedule
5. Adetailedloadprole,orpercentageoftimethecompressor
willoperateatfulland10percentincrementsofpartialload/ow
Low-Pressure Drop Air Filter (Pre-Notification Required)
Requirements:
• Availabletopreventtheoverlteringofaircompressorsystems,
whoseratedhorsepower(HP)isbetween25HPand300HP
• Thepotentialenergysavingsisattributedfromtheoverpressuring
of the compressed air to compensate for higher filtration
• Theproposedltermust:
– Beofthedeep-bed“misteliminator”style
– Haveapressurelossatratedowupto1psiwhennew
and up to 3 psi at element change
– Haveparticulateltrationthatis100percentatatleast3.0
micronsandatleast99.98percentat0.1to3.0microns
– Beratedforupto5PPMliquidcarryover
– Havearatedcapacityupto600SCFM
• Thelterelementlifemustbegreaterthanorequaltoveyears
Zero-Loss Condensate Drain (Pre-Notification Required)
Requirements:
• Aircompressorsystemswhoseratedhorsepower(HP)isgreater
than50HPareeligibleforthisprescriptiveincentive
• Bothnewcompresssedairsystemsandexistingcompressedair
systems are eligible
• Condensatedrainbeingreplacedmustbeatimeddrainor
manually opened drain
• Thereplacementdrainmustbe“noloss”–itmustcontinuously
measure the presence of condensate and purge it only when
necessary and only long enough as to prevent the unintentional
purging of compressed air. Manual drains, timed drains, and
electronic solenoid valve drains are not eligible
• Eligiblecompressedairsystemsmusthaveawetairreceiver
storagetankgreaterthan2gallonsofstoragepervolumeow
rate(SCFM)compressoroutput.Ineligiblecompressedairsystems
include equipment that is not in service, redundant, or back-up
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
11302012
22
Electrical
Compressed Air (continued)
Description Incentive Unit
Compressed Air Engineered Nozzle $100.00 Unit
CompressedAirPressureFlowController $10.00 HP
Air Compressor Outdoor Air Intake $4.00 HP
AirCompressorWasteHeatRecovery $35.00 HP
Compressed Air Engineered Nozzle (Pre-Notification Required)
• Theengineerednozzlemustreplacesimpleopenpipe/tube
assemblies connected to a compressed air system
• Usageofthenozzlesmustbe2,000hoursorgreaterperyear
• Theengineerednozzlesmustbebetween1/8"and1/2"indiameter
• AirjetsandnozzlesmusthaveanSCFMratingat80psilessthan
orequaltothoseratedinTable5below
Table 5: Qualifying SCFM ratings
Size (inch)
1/8 1/4 3/8 1/2
SCFM
10 17 18 18
Compressed Air Flow Controllers
Requirements:
• Apressureowcontrollermustbeinstalleddownstreamfromthe
air storage receiver tank
• Theactualaircompressordischargepressureset-pointmustbe
reducedby5psig(example:110psigreducedto105psig)
• Qualifyingaircompressorsystemsmustbeaminimumof50
horsepower
Outside Air Intake for Air Compressors
Requirements:
• AvailableforCustomerswhoseexistingaircompressor(s)current
airinletcomesfromtheambientconditioned(heated)spaceand
are proposing to permanently hard duct the air inlet directly from
the outside. Outside air is, on average, cooler than the conditioned
inside air, and colder air is more dense and requires less energy to
compress. Consult the compressor manufacturer to ensure the air
compressor can address the increase static pressure drop on the
ducted air intake and the potentially cold air temperatures without
adverse effects
• Thecompressormustrunatleast2,000hoursperyear,belarger
than50HP,andoperatesatleast80psig
• Backupcompressorsdonotqualifyforthisincentive
Air Compressor Waste Heat Recovery (Pre-Notification Required)
This incentive is for customers to utilize recovered waste heat generated
by an air compressor system in order to reduce the annual natural gas
usage of a facility during the heating period or reduce the natural gas
consumption required for process heat.
Requirements:
• Thecompressedairsystemtowhichtheheatrecoverysystem
is applied:
1. Mustbebetween50and300HP
2. MustnotincludetheHPofaback-uporredundantaircompressor
3. Must currently be completely thermally isolated from the
conditioned space to benefit from the waste heat (i.e., excess
heatfromtheaircompressorroomisrejectedtotheoutside)
• AirCompressorwasteheatrecoverysystem(i.e.,damper/actuator)
must be controlled by a thermostat, through a building Energy
ManagementSystems(EMS),orbyamanualdampertoductthe
wasteheatintoaconditionedspace(orprocess)whenrequired
during the heating period
• Duringthecoolingseason,aircompressorwasteheatrecovery
system will automatically reject the waste heat directly to the
outside or use it for some other waste heat recovery process
(suchasheatingdomesticwater,etc.)
• Controlsystemsmustalsoassurethatthetemperatureandpressure
of the compressor room remain acceptable for the compressor’s
optimal performance per the manufacturer’s guidelines
• Heatrecoverysystemshallbedesignedsuchthattheratedexternal
static pressure of the compressor’s cooling fan is not exceeded
• CustomermutreceiveNaturalGasservicefromConsumersEnergy
to qualify for this incentive
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
23
11302012
Electrical
Industrial Electric
Measure Incentive Unit
Battery Charger (New or replacement
3-phase, high frequency batery chargers
forelectricvehicles(i.e.forklifts,Hi-Los,
etc.))
1 Shift/Day $125.00 Unit
2 Shifts/Day $250.00 Unit
Continuous $350.00 Unit
Barrel Wrap Insulation - Injection Molding and Extruders
(ConsumersEnergyElectriccustomers)
$2.00 Ton
DestraticationFans(tempgradientgreaterthan15
degrees)(ConsumersEnergyNaturalGasonlycustomers)
$0.20 SquareFoot
Smart Battery Charging Stations
Requirements:
• New3-phasehighfrequencycharger(s)shallhaveaminimum
powerconversionefciencyof92percent,andaminimum8-hour
shiftoperationfor5-daysperweek(2,000hrs/yr)
• Thenewbatterychargermustreplaceeitheranexistingferroreso-
nantorasiliconcontrolledrectier(SCR)charger
• Thismeasureisonlyapplicabletobatterychargingforforkliftsand
other electric vehicles
Barrel Wrap Insulation for Injection Molding and Extruders
Requirements:
• Insulatedblanketsstrappedaroundbarrelsofextrudersorinjection
molders are eligible for this incentive
• Blanketsmustbeinstalledonpreviouslyuninsulatedbarrels,
per manufacturer recommendations
• ThisincentiveisavailableforConsumersEnergyelectriccustomers
Destratification Fans (Pre-Notification Required)
This incentive is for natural gas customers who are optimizing their
building heating system by adding an air circulation system to reduce
temperature gradient from thermostat to roof.
Requirements:
• Theareaservedmustbeaconditionedspace(heated)greaterthan
5,000squarefeetwithaoor-to-ceilingdistanceofatleast20feet
• Theminimumtemperaturedifferentialbetweenthethermostat
(5ft.abovenishedoor)andthebottomoftheceilingmustbeat
least15°F(i.e.,68°Fatthermostatheight,83°Fatceilingheight)
• Theroofandwallinsulationmusthavebeeninstalledtocode
• Thedestraticationeffectivenesswillbevalidatedbytakingtheair
temperature readings before construction and after construction
under the same ventilation rate. The temperature gradient in the
areaeffectedmustdecreasebyatleast10°F,orminimumair
velocityof100fpmperpendiculartotheooratanelevationof
5ft.mustbevalidated
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
11302012
24
Electrical
Power Management
Measure Incentive Unit
Intelligent Surge Protector $14.00 Unit
Network Power Management $12.00 Per PC Controlled
BeverageVendingMachineControllers $65.00 Fixture
Drinking Water Cooling Miser $50.00 Unit
SnackVendingMachineMiser $40.00 Unit
Intelligent Surge Protector
Requirements:
• Appliestosurgeprotectorswithbuilt-inplug-loaddetection
and control capabilities
• Thesurgeprotector(powerstrip)mustincludeatleastone
uncontrolled socket, which would be a primary device
• Turningtheprimarydevice(usuallyacomputer)onoroff
subsequently will turn the associated controlled devices in
thepowerstriponoroff(e.g.,printers,monitors)
• Theintelligentpowerstripalsomaycontainsocketsfordevices
that require a constant supply of power. These will not be affected
by the “control” device
Network Power Management Software
Requirements:
• Forthecontrolofdesktopcomputersonly
• Installationmustallowcentralizedcontrolattheserverlevelof
thepowermanagementsettings(sleepmodeandshutdown)of
desktop computers on a distributed network
• Thesoftwaremusthaveareportingfeaturethatallowsmonitoring
and validation of energy savings
• Qualifyingsoftwaremustresultfrom:anewinstallation,where
none previously existed, or an upgrade of an operating system or
other network support software where the desktop computer power
management function did not previously exist
• Whencontacted,customersmustallowConsumersEnergyaccess
to customers’ property site to verify the software installation, the
locationoftheinstalledcontrolsoftware(attheserverlevel)and
the number of desktop computers controlled by the system
• Notapplicableforthecontroloflaptopandlaptopstations
• Acopyofthesoftwarelicenseagreementandareport(print-out)
directly from the network energy management software showing
the location and number of desktop computers being controlled by
thesystemmustbeincludedwiththeFinalApplication
Beverage Vending Machine Controllers
(Pre-Notification Required)
Requirements:
• Controllermustincludeapassiveinfraredoccupancysensorto
turnoffuorescentlightsandothervendingmachinesystems
whenthesurroundingareaisunoccupiedfor15minutesorlonger.
The control logic should power up the machine at a minimum
of every two hours to maintain product temperature and provide
compressor protection
• Forrefrigeratedbeveragemachineslocatedindoors,backlighting
lamps and ballasts should be removed to obtain additional energy
savings
Water Cooler Misers
Requirements:
• Watercoolingmisermustbeinstalledonawatercoolingmachine
such as water/drinking fountains
• Misersmustincludeapassiveinfraredoccupancysensortoturn
off refrigeration systems when the surrounding area is unoccupied
for15minutesorlonger
• Thecontrollogicshouldpowerupperiodicallyat2hourintervals
Snack Miser
Requirements:
• Snackmiseroccupancycontrolunitmustbeinstalledonanon-
refrigerated snack vending machine; non-cooled vending machines
(i.e.candymachines)
• Misersmustincludeapassiveinfraredoccupancysensortoturn
off the machines lighting systems and any other vending machine
electrical systems when the surrounding area is unoccupied for not
longerthan15minutes
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
25
11302012
Electrical
Uninterruptable Power Supply
Equipment Type Size in Output kW Incentive Unit
Single-Normal-Mode
ACOutputUPS
VFD
P ≤1.5kW $4.50 Output kW
1.5kW<P≤ 10 kW $4.50 Output kW
P > 10 kW $3.00 Output kW
VI
P ≤1.5kW $7.25 Output kW
1.5kW<P≤ 10 kW $4.75 Output kW
P > 10 kW $5.00 Output kW
VFI
P ≤1.5kW $12.50 Output kW
1.5kW<P≤ 10 kW $5.00 Output kW
P > 10 kW $7.00 Output kW
Multiple-Normal-
ModeACOutputUPS
VI/VFD
1.5kW<P≤ 10 kW $5.50 Output kW
P > 10 kW $4.00 Output kW
VFI/VFD
1.5kW<P≤ 10 kW $6.50 Output kW
P > 10 kW $7.50 Output kW
Uninterruptible Power Supply (UPS)
TheinstalledUPSsystemmustmeetorexceedtheaverageloading-
adjustedefciencyvaluesrequiredbytheENERGYSTARUPSprogram,
reproducedinthetableontheworksheet.Units>10kWwithaninter-
nal or bundled external energy use meter are eligible at efficiency levels
2 percent below the ones listed in the tables 6a-b.
Eligible products include:
• ConsumerUPSsystemsintendedtoprotectdesktopcomputers
and related peripherals
• CommercialUPSsintendedtoprotectsmallbusinessandbranch
office communication technology equipment such as servers,
network switches/routers, and small storage arrays
• DatacenterUPSsintendedtoprotectlargeinstallationsofinforma-
tion and communication technology equipment such as enterprise
servers, networking equipment, and large storage arrays
ThismeasuredoesnotincludetelecommunicationsDC-outputUPSs/
rectifiers, products internal to a computer or another end-use, or
industrialUPSsspecicallydesignedtoprotectindustrialmanufacturing
processes.
Table 6a: ENERGY STAR UPS Average Loading-Adjusted Minimum Efficiency
Requirements for Single-Normal-Mode UPS Systems
VFD VI VFI
P ≤1.5kW 0.97 0.97 0.0099*ln(P)+0.815
1.5kW<P≤ 10 kW 0.97 0.97 0.0099*ln(P)+0.815
P > 10 kW 0.97 0.95 0.0099*ln(P)+0.815
Table 6b: ENERGY STAR UPS Average Loading-Adjusted Minimum Efficiency
Requirements for Multiple-Normal-Mode UPS Systems
VI/VFD VFI/VFD
1.5kW<P≤ 10 kW 0.97 0.0099*ln(P)+0.815
P > 10 kW 0.95 0.0099*ln(P)+0.815
To Download an interactive application go to: ConsumersEnergy.com/mybusiness
11302012
26
Electrical
Transformers
NEMA Premium Transformer (Single Phase)
kVA
Efficiency at
35% Load Base Incentive
Incentive per
0.01% over NEMA
15 98.39% $60.00 $1.00
25 98.60% $100.00 $1.75
37.5 98.74% $150.00 $2.75
50 98.81% $150.00 $3.00
75 98.95% $225.00 $5.00
100 99.02% $300.00 $7.25
167 99.09% $340.00 $8.75
260 99.16% $500.00 $14.00
333 99.23% $670.00 $20.00
NEMA Premium Transformer (3 Phase)
kVA
Efficiency at 35%
Load Base Incentive
Incentive per
0.01% over NEMA
15 97.90% $60.00 $0.75
30 98.25% $120.00 $1.75
45 98.39% $135.00 $2.00
75 98.60% $220.00 $3.75
112.5 98.74% $240.00 $4.50
150 98.81% $300.00 $8.00
225 98.95% $450.00 $10.00
300 99.02% $500.00 $12.00
500 99.09% $550.00 $14.25
750 99.16% $750.00 $21.00
1000 99.23% $1,000.00 $30.25
NEMA Premium Transformers
Requirements:
• Availableforcommercialandindustrialcustomerswhoareinstalling
a new low-voltage dry-type single or three phase distribution
transformer. Low voltage dry type transformers have an input voltage
of 600 volts or less, are air cooled and do not use oil as a coolant
• Non-distributiontransformers,suchastransformerswithmultiple
voltage taps where the highest is at least 20 percent more than the
lowest; and transformers designed to be used in special purpose
applications, such as drive transformers, rectifier transformers,
auto-transformers, impedance transformers, regulating transformers,
sealed and non-ventilating transformers, machine tool transformers,
welding transformers, grounding transformers, and testing trans-
formers, are not eligible for a prescriptive incentive, but may be
eligible for custom incentives
• Utility-ownedtransformersarenoteligible
• Additionalincrementalincentivesarealsoavailablefortransformers
exceeding the NEMA Premium efficiency values