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BRITISH STANDARD AEROSPACE SERIES

Specification for
aluminium alloy bolts
(Unified hexagons and
Unified threads) for
aircraft

ICS 49. 030. 20

BS 4A 169:2002
Amendment No. 1


BS 4A 169:2002

Committees responsible for this
British Standard
The preparation of this British Standard was entrusted to Technical
Committee ACE/1 2, Aerospace fasteners and fastening, upon which the
following bodies were represented:
Civil Aviation Authority (Airworthiness Division)
Confederation of British Forgers
Institute of Petroleum
Ministry of Defence
Society of British Aerospace Companies Ltd.

This British Standard, having
been prepared under the
direction of the Engineering
Sector Policy and Strategy


Committee, was published
under the authority of the
Standards Policy and Strategy
Committee on 28 January 2002

© BSI 2006

The following BSI references
relate to the work on this
standard:
Committee reference ACE/12
Draft for comment 00/704897 DC

ISBN 0 580 33292 6

Amendments issued since publication
Amd. No.

Date

Comments

1 6376

June 2006

Corrections to Table 2.


BS 4A 169:2002


Contents
Page
Committees responsible

Inside front cover

Foreword

ii

1

Scope

1

2

Normative references

1

3

General requirements

1

4


Materials and manufacture

1

5

Dimensions and tolerances

1

6

Screw threads

1

7

Anti-corrosion treatment

1

8

Hardness values

1

9


Identification and marking

1

10

Quality assurance procedure

1

Bibliography

15

Table 1 — Dimensions of bolts

3

Table 2 — Bearing length

5

L, clamping length M and overall length E

Figure 1 — Dimensions of bolts (see Table 1)
Figure 2 — Bearing length
(see Table 2)

© BSI 200 6


L, clamping length M and overall length E

2
4

i


BS 4A 169:2002

Foreword
This British Standard has been prepared by Technical Committee ACE/1 2. It is a
revision of BS 3A 169: 1 962 which is superseded and withdrawn.
This revision of BS 3A 1 69 refers to the relevant requirements in BS A 100. It
incorporates amendment 1 of BS 3A 169 and updates and revises material
specifications.
NOTE

Fasteners manufactured to previous editions of this specification may continue to be supplied

until stocks are exhausted.

A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.

Compliance with a British Standard does not of itself confer immunity
from legal obligations.

Summary of pages

This document comprises a front cover, and inside front cover, pages i and ii,
pages 1 to 1 5 and a back cover.
The BSI copyright notice displayed in this document indicates when the
document was last issued.

ii

© BSI 2 00 6


BS 4A 169:2002

1 Scope
This British Standard specifies materials and manufacture, dimensions, protective treatment and quality
assurance requirements for aluminium-alloy hexagon-head bolts with unified threads.
NOTE The latest edition of an Aerospace Series standard is indicated by a prefix number.

2 Normative references

The following normative documents contain provisions which, through reference in this text, constitute
provisions of this British Standard. For dated references, subsequent amendments to, or revisions of, any
of these publications do not apply. For undated references, the latest edition of the publication referred to
applies.

BS 3A 100, Specification for general requirements for bolts and free-running nuts of tensile strength not
exceeding 1 249 MPa.
BS L 1 68, Specification for bars and extruded sections of aluminium-copper-magnesium-silicon-manganese
alloy (solution treated and artificially aged) (not exceeding 200 mm diameter or minor sectional dimension)
(Cu 4.4, Mg 0.5, Si 0.7, Mn 0.8).


3 General requirements

Bolts shall conform to BS A 1 00.

4 Materials and manufacture
The bolts shall be machined from bars that conform to BS L 1 68.

5 Dimensions and tolerances

5.1 All finished bolts shall conform to the dimensions and tolerances specified in Table 1 and Table 2.
5.2 The clamping length of the bolt shall conform to the dimensions and tolerances specified in Table 2, and
shall be such that when a standard nut, without countersink or ring gauge is, screwed on as far as possible
by hand, its leading face is within a distance
from the underside of the bolt head. The run-out of the

M

thread shall not exceed twice the thread pitch.

5.3 The nominal length of the bolt shall be the minimum bearing length L, which is determined by the
minimum clamping length,

M, less two thread pitches (see Table 2).

L quoted in Table 2 are in 0. 1 0 inch increments but where a 0. 05 length increment is required this should
be by agreement between manufacturer and user and should be identified as follows: 8 ? B, indicating a 6-32 UNC bolt of bearing
length L 0. 85 inches. M and E need to be adj usted accordingly.

NOTE The bearing lengths


?

6 Screw threads

The bolts shall have unified screw threads, of the form and fit specified in the latest edition of BS A 1 00.

7 Anti-corrosion treatment

All finished bolts shall be anodized and dyed green.
NOTE Because of the use of the chromic acid process for anodizing, the bolts will not necessarily be uniformly coloured after staining.

8 Hardness values

NOTE Hardness values are not currently applicable, though they may become applicable in the near future.

9 Identification and marking

The bolts shall be marked in accordance with BS 3A 1 00: 1 991 , clause

10 Quality assurance procedure

8.

The bolts shall conform to the quality requirements specified in BS A 1 00, as appropriate to the method of
manufacture.

© BSI 200 6

1



BS 4A 169:2002

2

D
B

D

M ax. ru n o u t o f

L*

R

th re ad = 2 x p i tch

( b e ari n g le n g th )

F

1 5º

R

D i a. o f wash e r

( fo r re f.


rad .

0

face = B m i n .

o n ly)

A

C

rad .

45 º

30º
0.01 5 i n

G

M*
( clam p i n g le n g th )

3 0º

E*
( o ve rall le n g th )

a)


b)

© BSI 200 6

Figure 1 — Dimensions of bolts (see Table 1 )

- 0.01

in


© BSI 20 06

Table 1 — Dimensions of bolts
1
Nominal size

2
3
4
5
6
7
8
9
Decimal
2?
Diameter of
Min. Width across flats Width

equivalent plain portion of pitch length of
across
of nominal
screwed
shank
corners
portion
size
of shank
A
in

?
??

?
??

?
??

???

F?

max.

min.

in


in

Ref. only
in

in

B
max.
in

10
11
12
13
Thickness of head Radius under bolt
heat

C
min.
in

max.

D
max.

14
15

Depth of
chamfer

R
min.

max.

G
min.
in

max.

min.

in

in

in

in

0. 1 1 2-40 UNC (4)

0. 11 20

0. 1 1 1 5 0. 1 085 0. 050


0. 300

0. 1 88

0. 1 83

0. 21 7

0. 070

0. 060

0. 01 5

0. 005

0. 020

in

0. 01 5

in

0. 1 38-32 UNC (6)

0. 1380

0. 1 375 0. 1 345 0. 063


0. 277

0. 250

0. 245

0. 289

0. 085

0. 075

0. 01 5

0. 005

0. 030

0. 020

0. 1 64-32 UNC (8)

0. 1640

0. 1 635 0. 1 605 0. 063

0. 327

0. 31 2


0. 307

0. 361

0. 1 00

0. 090

0. 020

0. 01 0

0. 030

0. 020

0. 1 90-32 UNF (1 0)

0. 1900

0. 1 895 0. 1 865 0. 063

0. 377

0. 344

0. 339

0. 397


0. 1 15

0. 1 05

0. 020

0. 01 0

0. 030

0. 020

0. 250-28 UNF (E)

0. 2500

0. 2495 0. 2465 0. 071

0. 459

0. 438

0. 431

0. 505

0. 1 50

0. 1 40


0. 030

0. 01 5

0. 040

0. 030

0. 31 25-24 UNF (G)

0. 31 25

0. 31 20 0. 3090 0. 083

0. 497

0. 500

0. 493

0. 577

0. 1 80

0. 1 70

0. 030

0. 01 5


0. 040

0. 030

0. 375-24 UNF (J)

0. 3750

0. 3745 0. 3715 0. 083

0. 597

0. 562

0. 554

0. 650

0. 220

0. 210

0. 030

0. 01 5

0. 040

0. 030


0. 4375-20 UNF (L)

0. 4375

0. 4370 0. 4335 0. 1 00

0. 670

0. 688

0. 679

0. 794

0. 270

0. 260

0. 030

0. 01 5

0. 050

0. 040

0. 500-20 UNF (N)

0. 5000


0. 4995 0. 4960 0. 1 00

0. 770

0. 750

0. 741

0. 866

0. 300

0. 290

0. 030

0. 01 5

0. 050

0. 040

0. 5625-1 8 UNF (P)

0. 5625

0. 5620 0. 5585 0. 1 1 1

0. 859


0. 875

0. 866

1 . 01 0

0. 350

0. 340

0. 030

0. 01 5

0. 050

0. 040

0. 625-1 8 UNF (Q)

0. 6250

0. 6245 0. 6205 0. 1 1 1

0. 949

0. 938

0. 929


1 . 083

0. 390

0. 380

0. 030

0. 01 5

0. 060

0. 050

* For bearing length

L, clampling length M and overall length E see Table 2.

? This dimension is an absolute minimum associated with maximum length
??

M and minimum length E. It is not intended for use for manufacturing or inspection purposes.

?

BS 4A 169:2002

3



4
b)

E

Figure 2 — Bearing length L, clamping length M and overall length E (see Table 2)

a)

M

M
E

L

L

BS 4A 169:2002

© BSI 200 6


© BSI 200 6

Table 2 — Bearing length L, clamping length M and overall length E
No. 4-40 UNC
Part No.

L*


min.

in

M
+0
– 0.03
in

No. 6-32 UNC
E

Part No.

L*

min.

+ 0.04
–0
in

?A

0. 05

0. 1 30

0. 45


1A

0. 1

0. 1 80

0. 50

2A

0. 2

0. 280

3A

0. 3

4A

in

M
+0
– 0. 03
in

No. 8-32 UNC
E


Part No.

L*

min.

+ 0.04
–0
in

?B

0. 05

0. 1 43

0. 45

1B

0. 1

0. 1 93

0. 50

0. 60

2B


0. 2

0. 293

0. 60

0. 380

0. 70

3B

0. 3

0. 393

0. 4

0. 480

0. 80

4B

0. 4

5A

0. 5


0. 580

0. 90

5B

6A

0. 6

0. 680

1 . 00

7A

0. 7

0. 780

1.10

8A

0. 8

0. 880

9A


0. 9

1 0A

1. 0

?C

in

M
+0
– 0.03
in

No. 10-32 UNF
E

Part No.

L*

min.

+ 0.04
–0
in

0. 05


0. 1 43

0. 50

1C

0. 1

0. 193

0. 55

2C

0. 2

0. 293

0. 65

0. 70

3C

0. 3

0. 393

0. 493


0. 80

4C

0. 4

0. 5

0. 593

0. 90

5C

6B

0. 6

0. 693

1 . 00

7B

0. 7

0. 793

1.10


1 . 20

8B

0. 8

0. 893

0. 980

1 . 30

9B

0. 9

1. 080

1 . 40

10B

1.0

?D

in

M

+0
–0.03
in

E
+ 0.04
–0
in

0. 05

0. 1 43

0. 55

1D

0. 1

0. 1 93

0. 60

2D

0. 2

0. 293

0. 70


0. 75

3D

0. 3

0. 393

0. 80

0. 493

0. 85

4D

0. 4

0. 493

0. 90

0. 5

0. 593

0. 95

5D


0. 5

0. 593

1 . 00

6C

0. 6

0. 693

1 . 05

6D

0. 6

0. 693

1.10

7C

0. 7

0. 793

1.15


7D

0. 7

0. 793

1 . 20

1 . 20

8C

0. 8

0. 893

1 . 25

8D

0. 8

0. 893

1 . 30

0. 993

1 . 30


9C

0. 9

0. 993

1 . 35

9D

0. 9

0. 993

1 . 40

1 . 093

1 . 40

1 0C

1.0

1 . 093

1 . 45

1 0D


1.0

1 . 093

1 . 50

11A

1. 1

1. 1 80

1 . 50

11 B

1.1

1 . 1 93

1 . 50

11C

1.1

1 . 1 93

1 . 55


1 1D

1.1

1 . 1 93

1 . 60

1 2A

1. 2

1. 280

1 . 60

12B

1.2

1 . 293

1 . 60

1 2C

1.2

1 . 293


1 . 65

1 2D

1.2

1 . 293

1 . 70

1 3A

1. 3

1. 380

1 . 70

13B

1.3

1 . 393

1 . 70

1 3C

1.3


1 . 393

1 . 75

1 3D

1.3

1 . 393

1 . 80

1 4A

1. 4

1. 480

1 . 80

14B

1.4

1 . 493

1 . 80

1 4C


1.4

1 . 493

1 . 85

1 4D

1.4

1 . 493

1 . 90

1 5A

1. 5

1. 580

1 . 90

15B

1.5

1 . 593

1 . 90


1 5C

1.5

1 . 593

1 . 95

1 5D

1.5

1 . 593

2. 00

1 6A

1. 6

1. 680

2. 00

16B

1.6

1 . 693


2. 00

1 6C

1.6

1 . 693

2. 05

1 6D

1.6

1 . 693

2. 10

1 7A

1. 7

1. 780

2. 1 0

17B

1.7


1 . 793

2. 1 0

1 7C

1.7

1 . 793

2. 1 5

1 7D

1.7

1 . 793

2. 20

1 8A

1. 8

1. 880

2. 20

18B


1.8

1 . 893

2. 20

1 8C

1.8

1 . 893

2. 25

1 8D

1.8

1 . 893

2. 30

1 9A

1. 9

1. 980

2. 30


19B

1.9

1 . 993

2. 30

1 9C

1.9

1 . 993

2. 35

1 9D

1.9

1 . 993

2. 40

20A

2. 0

2. 080


2. 40

20B

2. 0

2. 093

2. 40

20C

2. 0

2. 093

2. 45

20D

2. 0

2. 093

2. 50

*

See


5.3 .

BS 4A 169:2002

5


No. 4-40 UNC
Part No.

L*

min.

in

21 A

2. 1

No. 6-32 UNC

M
+0
– 0.03
in

2. 1 80


E

Part No.

L*

min.

+ 0.04
–0
in

2. 50

in

21 B

2. 1

M
+0
– 0. 03
in

2. 1 93

No. 8-32 UNC
E


Part No.

L*

min.

+ 0.04
–0
in

2. 50

in

21 C

2. 1

M
+0
– 0.03
in

2. 1 93

No. 10-32 UNF
E

Part No.


L*

min.

+ 0.04
–0
in

2. 55

in

21D

2. 1

M
+0
–0.03
in

2. 1 93

E
+ 0.04
–0
in

2. 60


22A

2. 2

2. 280

2. 60

22B

2. 2

2. 293

2. 60

22C

2. 2

2. 293

2. 65

22D

2. 2

2. 293


2. 70

23A

2. 3

2. 380

2. 70

23B

2. 3

2. 393

2. 70

23C

2. 3

2. 393

2. 75

23D

2. 3


2. 393

2. 80

24A

2. 4

2. 480

2. 80

24B

2. 4

2. 493

2. 80

24C

2. 4

2. 493

2. 85

24D


2. 4

2. 493

2. 90

25A

2. 5

2. 580

2. 90

25B

2. 5

2. 593

2. 90

25C

2. 5

2. 593

2. 95


25D

2. 5

2. 593

3. 00

26A

2. 6

2. 680

3. 00

26B

2. 6

2. 693

3. 00

26C

2. 6

2. 693


3. 05

26D

2. 6

2. 693

3. 1 0

27A

2. 7

2. 780

3. 1 0

27B

2. 7

2. 793

3. 1 0

27C

2. 7


2. 793

3. 1 5

27D

2. 7

2. 793

3. 20

28B

2. 8

2. 893

3. 20

28C

2. 8

2. 893

3. 25

28D


2. 8

2. 893

3. 30

*

See

5.3 .

BS 4A 169:2002

6

Table 2 — Bearing length L, clamping length M and overall length (continued)

© BSI 200 6


BS 4A 169:2002

Table 2 — Bearing length L, clamping length M and overall length E (continued)
No. 6-32 UNC
Part No.

L*

min.


in

M
+0
– 0.03
in

No. 8-32 UNC
E

Part No.

L*

+ 0.04
–0

min.

in

in

M
+0
– 0.03
in

No. 10-32 UNC

E

Part No.

L*

+ 0.04
–0

min.

in

in

M
+0
– 0. 03
in

E
+ 0.04
–0
in

29B

2. 9

2. 993


3. 30

29C

2. 9

2. 993

3. 35

29D

2. 9

2. 993

3. 40

30B

3. 0

3. 093

3. 40

30C

3. 0


3. 093

3. 45

30D

3. 0

3. 093

3. 50

31B

3. 1

3. 1 93

3. 50

31C

3. 1

3. 1 93

3. 55

31 D


3. 1

3. 193

3. 60

32B

3. 2

3. 293

3. 60

32C

3. 2

3. 293

3. 65

32D

3. 2

3. 293

3. 70


33B

3. 3

3. 393

3. 70

33C

3. 3

3. 393

3. 75

33D

3. 3

3. 393

3. 80

34B

3. 4

3. 493


3. 80

34C

3. 4

3. 493

3. 85

34D

3. 4

3. 493

3. 90

35B

3. 5

3. 593

3. 90

35C

3. 5


3. 593

3. 95

35D

3. 5

3. 593

4. 00

36B

3. 6

3. 693

4. 00

36C

3. 6

3. 693

4. 05

36D


3. 6

3. 693

4. 1 0

37B

3. 7

3. 793

4. 1 0

37C

3. 7

3. 793

4. 1 5

37D

3. 7

3. 793

4. 20


38B

3. 8

3. 893

4. 20

38C

3. 8

3. 893

4. 25

38D

3. 8

3. 893

4. 30

39B

3. 9

3. 993


4. 30

39C

3. 9

3. 993

4. 35

39D

3. 9

3. 993

4. 40

40B

4. 0

4. 093

4. 40

40C

4. 0


4. 093

4. 45

40D

4. 0

4. 093

4. 50

41B

4. 1

4. 1 93

4. 50

41C

4. 1

4. 1 93

4. 55

41 D


4. 1

4. 193

4. 60

42B

4. 2

4. 293

4. 60

42C

4. 2

4. 293

4. 65

42D

4. 2

4. 293

4. 70


43B

4. 3

4. 393

4. 70

43C

4. 3

4. 393

4. 75

43D

4. 3

4. 393

4. 80

44B

4. 4

4. 493


4. 80

44C

4. 4

4. 493

4. 85

44D

4. 4

4. 493

4. 90

45B

4. 5

4. 593

4. 90

45C

4. 5


4. 593

4. 95

45D

4. 5

4. 593

5. 00

46B

4. 6

4. 693

5. 00

46C

4. 6

4. 693

5. 05

46D


4. 6

4. 693

5. 1 0

47B

4. 7

4. 793

5. 1 0

47C

4. 7

4. 793

5. 1 5

47D

4. 7

4. 793

5. 20


48B

4. 8

4. 893

5. 20

48C

4. 8

4. 893

5. 25

48D

4. 8

4. 893

5. 30

49B

4. 9

4. 993


5. 30

49C

4. 9

4. 993

5. 35

49D

4. 9

4. 993

5. 40

50B

5. 0

5. 093

5. 40

50C

5. 0


5. 093

5. 45

50D

5. 0

5. 093

5. 50

51B

5. 1

5. 1 93

5. 50

51C

5. 1

5. 1 93

5. 55

51 D


5. 1

5. 193

5. 60

52B

5. 2

5. 293

5. 60

52C

5. 2

5. 293

5. 65

52D

5. 2

5. 293

5. 70


53B

5. 3

5. 393

5. 70

53C

5. 3

5. 393

5. 75

53D

5. 3

5. 393

5. 80

*

See

54D


5. 4

5. 493

5. 90

55D

5. 5

5. 593

6. 00

56D

5. 6

5. 693

6. 1 0

57D

5. 7

5. 793

6. 20


58D

5. 8

5. 893

6. 30

59D

5. 9

5. 993

6. 40

60D

6. 0

6. 093

6. 50

5.3 .

© BSI 200 6

7



BS 4A 169:2002

Part No.

Table 2 — Bearing length L, clamping length M and overall length E (continued)
? in UNF
? in UNF
? in UNF
L*

min.

in

?E

M

+0
– 0.03
in

E

Part No.

+ 0. 04
–0


L*

min.

in

in

M

+0
– 0.03
in

E

Part No.

L*

+ 0.04
–0

min.

in

in


M

+0
– 0.03
in

E
+ 0.04
–0
in

0. 05

0. 1 51

0. 65

½G

0. 05

0. 1 63

0. 70

1E

0. 1

0. 201


0. 70

1G

0. 1

0. 21 3

0. 75

1J

0. 1

0. 21 3

2E

0. 2

0. 301

0. 80

2G

0. 2

0. 31 3


0. 85

2J

0. 2

0. 31 3

0. 95

3E

0. 3

0. 401

0. 90

3G

0. 3

0. 41 3

0. 95

3J

0. 3


0. 41 3

1 . 05

4E

0. 4

0. 501

1 . 00

4G

0. 4

0. 51 3

1 . 05

4J

0. 4

0. 51 3

1.15

5E


0. 5

0. 601

1.10

5G

0. 5

0. 61 3

1.15

5J

0. 5

0. 61 3

1 . 25

6E

0. 6

0. 701

1 . 20


6G

0. 6

0. 71 3

1 . 25

6J

0. 6

0. 71 3

1 . 35

7E

0. 7

0. 801

1 . 30

7G

0. 7

0. 81 3


1 . 35

7J

0. 7

0. 81 3

1 . 45

8E

0. 8

0. 901

1 . 40

8G

0. 8

0. 91 3

1 . 45

8J

0. 8


0. 91 3

1 . 55

9E

0. 9

1. 001

1 . 50

9G

0. 9

1 . 01 3

1 . 55

9J

0. 9

1 . 01 3

1 . 65

1 0E


1.0

1. 1 01

1 . 60

1 0G

1.0

1.113

1 . 65

1 0J

1.0

1.113

1 . 75

0. 85

11E

1.1

1. 201


1 . 70

1 1G

1.1

1 . 21 3

1 . 75

11J

1.1

1 . 21 3

1 . 85

1 2E

1.2

1. 301

1 . 80

1 2G

1.2


1 . 31 3

1 . 85

1 2J

1.2

1 . 31 3

1 . 95

1 3E

1.3

1. 401

1 . 90

1 3G

1.3

1 . 41 3

1 . 95

1 3J


1.3

1 . 41 3

2. 05

1 4E

1.4

1. 501

2. 00

1 4G

1.4

1 . 51 3

2. 05

1 4J

1.4

1 . 51 3

2. 1 5


1 5E

1.5

1. 601

2. 1 0

1 5G

1.5

1 . 61 3

2. 1 5

1 5J

1.5

1 . 61 3

2. 25

1 6E

1.6

1. 701


2. 20

1 6G

1.6

1 . 71 3

2. 25

1 6J

1.6

1 . 71 3

2. 35

1 7E

1.7

1. 801

2. 30

1 7G

1.7


1 . 81 3

2. 35

1 7J

1.7

1 . 81 3

2. 45

1 8E

1.8

1. 901

2. 40

1 8G

1.8

1 . 91 3

2. 45

1 8J


1.8

1 . 91 3

2. 55

1 9E

1.9

2. 001

2. 50

1 9G

1.9

2. 01 3

2. 55

1 9J

1.9

2. 01 3

2. 65


20E

2. 0

2. 1 01

2. 60

20G

2. 0

2. 1 1 3

2. 65

20J

2. 0

2. 1 1 3

2. 75

21 E

2. 1

2. 201


2. 70

21G

2. 1

2. 21 3

2. 75

21 J

2. 1

2. 21 3

2. 85

22E

2. 2

2. 301

2. 80

22G

2. 2


2. 31 3

2. 85

22J

2. 2

2. 31 3

2. 95

23E

2. 3

2. 401

2. 90

23G

2. 3

2. 41 3

2. 95

23J


2. 3

2. 41 3

3. 05

24E

2. 4

2. 501

3. 00

24G

2. 4

2. 51 3

3. 05

24J

2. 4

2. 51 3

3. 1 5


25E

2. 5

2. 601

3. 1 0

25G

2. 5

2. 61 3

3. 1 5

25J

2. 5

2. 61 3

3. 25

26E

2. 6

2. 701


3. 20

26G

2. 6

2. 71 3

3. 25

26J

2. 6

2. 71 3

3. 35

27E

2. 7

2. 801

3. 30

27G

2. 7


2. 81 3

3. 35

27J

2. 7

2. 81 3

3. 45

28E

2. 8

2. 901

3. 40

28G

2. 8

2. 91 3

3. 45

28J


2. 8

2. 91 3

3. 55

29E

2. 9

3. 001

3. 50

29G

2. 9

3. 01 3

3. 55

29J

2. 9

3. 01 3

3. 65


30E

3. 0

3. 1 01

3. 60

30G

3. 0

3. 1 1 3

3. 65

30J

3. 0

3. 1 1 3

3. 75

31 E

3. 1

3. 201


3. 70

31G

3. 1

3. 21 3

3. 75

31 J

3. 1

3. 21 3

3. 85

32E

3. 2

3. 301

3. 80

32G

3. 2


3. 31 3

3. 85

32J

3. 2

3. 31 3

3. 95

33E

3. 3

3. 401

3. 90

33G

3. 3

3. 41 3

3. 95

33J


3. 3

3. 41 3

4. 05

34E

3. 4

3. 501

4. 00

34G

3. 4

3. 51 3

4. 05

34J

3. 4

3. 51 3

4. 1 5


35E

3. 5

3. 601

4. 1 0

35G

3. 5

3. 61 3

4. 1 5

35J

3. 5

3. 61 3

4. 25

*

8

See


5.3 .

© BSI 200 6


BS 4A 169:2002

Part No.

Table 2 — Bearing length L, clamping length M and overall length E (continued)
? in UNF
? in UNF
? in UNF
L*

min.

in

M

+0
– 0.03
in

E

Part No.


+ 0.04
–0

L*

min.

in

in

M

+0
– 0.03
in

E

Part No.

+ 0. 04
–0

L*

min.

in


in

M

+0
– 0. 03
in

E
+ 0.04
–0
in

36E

3. 6

3. 701

4. 20

36G

3. 6

3. 71 3

4. 25

36J


3. 6

3. 71 3

4. 35

37E

3. 7

3. 801

4. 30

37G

3. 7

3. 81 3

4. 35

37J

3. 7

3. 81 3

4. 45


38E

3. 8

3. 901

4. 40

38G

3. 8

3. 91 3

4. 45

38J

3. 8

3. 91 3

4. 55

39E

3. 9

4. 001


4. 50

39G

3. 9

4. 01 3

4. 55

39J

3. 9

4. 01 3

4. 65

40E

4. 0

4. 1 01

4. 60

40G

4. 0


4. 1 1 3

4. 65

40J

4. 0

4. 1 1 3

4. 75

41 E

4. 1

4. 201

4. 70

41 G

4. 1

4. 21 3

4. 75

41 J


4. 1

4. 21 3

4. 85

42E

4. 2

4. 301

4. 80

42G

4. 2

4. 31 3

4. 85

42J

4. 2

4. 31 3

4. 95


43E

4. 3

4. 401

4. 90

43G

4. 3

4. 41 3

4. 95

43J

4. 3

4. 41 3

5. 05

44E

4. 4

4. 501


5. 00

44G

4. 4

4. 51 3

5. 00

44J

4. 4

4. 51 3

5. 1 5

45E

4. 5

4. 601

5. 1 0

45G

4. 5


4. 61 3

5. 1 5

45J

4. 5

4. 61 3

5. 25

46E

4. 6

4. 701

5. 20

46G

4. 6

4. 71 3

5. 25

46J


4. 6

4. 71 3

5. 35

47E

4. 7

4. 801

5. 30

47G

4. 7

4. 81 3

5. 35

47J

4. 7

4. 81 3

5. 45


48E

4. 8

4. 901

5. 40

48G

4. 8

4. 91 3

5. 45

48J

4. 8

4. 91 3

5. 55

49E

4. 9

5. 001


5. 50

49G

4. 9

5. 01 3

5. 55

49J

4. 9

5. 01 3

5. 65

50E

5. 0

5. 1 01

5. 60

50G

5. 0


5. 1 1 3

5. 65

50J

5. 0

5. 1 1 3

5. 75

51 E

5. 1

5. 201

5. 70

51 G

5. 1

5. 21 3

5. 75

51 J


5. 1

5. 21 3

5. 85

52E

5. 2

5. 301

5. 80

52G

5. 2

5. 31 3

5. 85

52J

5. 2

5. 31 3

5. 95


53E

5. 3

5. 401

5. 90

53G

5. 3

5. 41 3

5. 95

53J

5. 3

5. 41 3

6. 05

54E

5. 4

5. 501


6. 00

54G

5. 4

5. 51 3

6. 05

54J

5. 4

5. 51 3

6. 1 5

55E

5. 5

5. 601

6. 1 0

55G

5. 5


5. 61 3

6. 1 5

55J

5. 5

5. 61 3

6. 25

56E

5. 6

5. 701

6. 20

56G

5. 6

5. 71 3

6. 25

56J


5. 6

5. 71 3

6. 35

57E

5. 7

5. 801

6. 30

57G

5. 7

5. 81 3

6. 35

57J

5. 7

5. 81 3

6. 45


58E

5. 8

5. 901

6. 40

58G

5. 8

5. 91 3

6. 45

58J

5. 8

5. 91 3

6. 55

59E

5. 9

6. 001


6. 50

59G

5. 9

6. 01 3

6. 55

59J

5. 9

6. 01 3

6. 65

60E

6. 0

6. 1 01

6. 60

60G

6. 0


6. 1 1 3

6. 65

60J

6. 0

6. 1 1 3

6. 75

61 G

6. 1

6. 21 3

6. 75

61 J

6. 1

6. 21 3

6. 85

62G


6. 2

6. 31 3

6. 85

62J

6. 2

6. 31 3

6. 95

63G

6. 3

6. 41 3

6. 95

63J

6. 3

6. 41 3

7. 05


64G

6. 4

6. 51 3

7. 05

64J

6. 4

6. 51 3

7. 1 5

65G

6. 5

6. 61 3

7. 1 5

65J

6. 5

6. 61 3


7. 25

66G

6. 6

6. 71 3

7. 25

66J

6. 6

6. 71 3

7. 35

67G

6. 7

6. 81 3

7. 35

67J

6. 7


6. 81 3

7. 45

68G

6. 8

6. 91 3

7. 45

68J

6. 8

6. 91 3

7. 55

69G

6. 9

7. 01 3

7. 55

69J


6. 9

7. 01 3

7. 65

70G

7. 0

7. 1 1 3

7. 65

70J

7. 0

7. 1 1 3

7. 75

*

See

5.3 .

© BSI 20 06


9


BS 4A 169:2002

Table 2 — Bearing length L, clamping length M and overall length E (continued)

? in UNF

Part No.

L*

min.

in

M
+0
– 0. 03
in

? in UNF

? in UNF
??

E


Part No.

L*

+ 0.04
–0

min.

in

in

M
+0
–0.03
in

E

Part No.

L*

+ 0.04
–0

min.

in


in

M
+0
– 0.03
in

E
+ 0. 04
–0
in

1L

0. 1

0. 230

0. 95

1N

0. 1

0. 230

1 . 05

1P


0. 1

0. 241

1. 1 5

2L

0. 2

0. 330

1. 05

2N

0. 2

0. 330

1.15

2P

0. 2

0. 341

1. 25


3L

0. 3

0. 430

1. 1 5

3N

0. 3

0. 430

1 . 25

3P

0. 3

0. 441

1. 35

4L

0. 4

0. 530


1. 25

4N

0. 4

0. 530

1 . 35

4P

0. 4

0. 541

1. 45

5L

0. 5

0. 630

1. 35

5N

0. 5


0. 630

1 . 45

5P

0. 5

0. 641

1. 55

6L

0. 6

0. 730

1. 45

6N

0. 6

0. 730

1 . 55

6P


0. 6

0. 741

1. 65

7L

0. 7

0. 830

1. 55

7N

0. 7

0. 830

1 . 65

7P

0. 7

0. 841

1. 75


8L

0. 8

0. 930

1. 65

8N

0. 8

0. 930

1 . 75

8P

0. 8

0. 941

1. 85

9L

0. 9

1 . 030


1. 75

9N

0. 9

1 . 030

1 . 85

9P

0. 9

1 . 041

1. 95

1 0L

1.0

1 . 1 30

1. 85

1 0N

1. 0


1. 1 30

1 . 95

1 0P

1.0

1 . 1 41

2. 05

*

See

10

5.3 .

© BSI 200 6


BS 4A 169:2002

Table 2 — Bearing length L, clamping length M and overall length E (continued)
Part No.

? in UNF


L*

min.

in

11L

1.1

M

+0
– 0.03
in

1 . 230

E

Part No.

+ 0.04
–0

? in UNF

L*


min.

in

1 . 95

in

11N

1.1

M
+0
– 0.03
in

1 . 230

E

Part No.

+ 0.04
–0

? in UNF

L*


min.

in

2. 05

in

11P

1. 1

M

+0
– 0.03
in

1 . 241

E
+ 0.04
–0
in

2. 1 5

1 2L

1.2


1 . 330

2. 05

1 2N

1.2

1 . 330

2. 1 5

1 2P

1. 2

1 . 341

2. 25

1 3L

1.3

1 . 430

2. 1 5

1 3N


1.3

1 . 430

2. 25

1 3P

1. 3

1 . 441

2. 35

1 4L

1.4

1 . 530

2. 25

1 4N

1.4

1 . 530

2. 35


1 4P

1. 4

1 . 541

2. 45

1 5L

1.5

1 . 630

2. 35

1 5N

1.5

1 . 630

2. 45

1 5P

1. 5

1 . 641


2. 55

1 6L

1.6

1 . 730

2. 45

1 6N

1.6

1 . 730

2. 55

1 6P

1. 6

1 . 741

2. 65

1 7L

1.7


1 . 830

2. 55

1 7N

1.7

1 . 830

2. 65

1 7P

1. 7

1 . 841

2. 75

1 8L

1.8

1 . 930

2. 65

1 8N


1.8

1 . 930

2. 75

1 8P

1. 8

1 . 941

2. 85

1 9L

1.9

2. 030

2. 75

1 9N

1.9

2. 030

2. 85


1 9P

1. 9

2. 041

2. 95

20L

2. 0

2. 1 30

2. 85

20N

2. 0

2. 1 30

2. 95

20P

2. 0

2. 141


3. 05

21 L

2. 1

2. 230

2. 95

21 N

2. 1

2. 230

3. 05

21 P

2. 1

2. 241

3. 1 5

22L

2. 2


2. 330

3. 05

22N

2. 2

2. 330

3. 1 5

22P

2. 2

2. 341

3. 25

23L

2. 3

2. 430

3. 1 5

23N


2. 3

2. 430

3. 25

23P

2. 3

2. 441

3. 35

24L

2. 4

2. 530

3. 25

24N

2. 4

2. 530

3. 35


24P

2. 4

2. 541

3. 45

25L

2. 5

2. 630

3. 35

25N

2. 5

2. 630

3. 45

25P

2. 5

2. 641


3. 55

26L

2. 6

2. 730

3. 45

26N

2. 6

2. 730

3. 55

26P

2. 6

2. 741

3. 65

27L

2. 7


2. 830

3. 55

27N

2. 7

2. 830

3. 65

27P

2. 7

2. 841

3. 75

28L

2. 8

2. 930

3. 65

28N


2. 8

2. 930

3. 75

28P

2. 8

2. 941

3. 85

29L

2. 9

3. 030

3. 75

29N

2. 9

3. 030

3. 85


29P

2. 9

3. 041

3. 95

30L

3. 0

3. 1 30

3. 85

30N

3. 0

3. 1 30

3. 95

30P

3. 0

3. 141


4. 05

31 L

3. 1

3. 230

3. 95

31 N

3. 1

3. 230

4. 05

31 P

3. 1

3. 241

4. 1 5

32L

3. 2


3. 330

4. 05

32N

3. 2

3. 330

4. 1 5

32P

3. 2

3. 341

4. 25

33L

3. 3

3. 430

4. 1 5

33N


3. 3

3. 430

4. 25

33P

3. 3

3. 441

4. 35

34L

3. 4

3. 530

4. 25

34N

3. 4

3. 530

4. 35


34P

3. 4

3. 541

4. 45

35L

3. 5

3. 630

4. 35

35N

3. 5

3. 630

4. 45

35P

3. 5

3. 641


4. 55

36L

3. 6

3. 730

4. 45

36N

3. 6

3. 730

4. 55

36P

3. 6

3. 741

4. 65

37L

3. 7


3. 830

4. 55

37N

3. 7

3. 830

4. 65

37P

3. 7

3. 841

4. 75

38L

3. 8

3. 930

4. 65

38N


3. 8

3. 930

4. 75

38P

3. 8

3. 941

4. 85

39L

3. 9

4. 030

4. 75

39N

3. 9

4. 030

4. 85


39P

3. 9

4. 041

4. 95

40L

4. 0

4. 1 30

4. 85

40N

4. 0

4. 1 30

4. 95

40P

4. 0

4. 141


5. 05

41 L

4. 1

4. 230

4. 95

41 N

4. 1

4. 230

5. 05

41 P

4. 1

4. 241

5. 1 5

42L

4. 2


4. 330

5. 05

42N

4. 2

4. 330

5. 1 5

42P

4. 2

4. 341

5. 25

43L

4. 3

4. 430

5. 1 5

43N


4. 3

4. 430

5. 25

43P

4. 3

4. 441

5. 35

44L

4. 4

4. 530

5. 25

44N

4. 4

4. 530

5. 35


44P

4. 4

4. 541

5. 45

45L

4. 5

4. 630

5. 35

45N

4. 5

4. 630

5. 45

45P

4. 5

4. 641


5. 55

*

See

5.3 .

© BSI 200 6

11


BS 4A 169:2002

Table 2 — Bearing length L, clamping length M and overall length E (continued)

? in UNF

Part No.

L*

min.

in

M
+0

– 0.03
in

? in UNF

? in UNF

E

Part No.

L*

+ 0. 04
–0

min.

in

in

M
+0
– 0. 03
in

E

Part No.


L*

+ 0.04
–0

min.

in

in

M
+0
–0.03
in

E
+ 0. 04
–0
in

46L

4. 6

4. 730

5. 45


46N

4. 6

4. 730

5. 55

46P

4. 6

4. 741

5. 65

47L

4. 7

4. 830

5. 55

47N

4. 7

4. 830


5. 65

47P

4. 7

4. 841

5. 75

48L

4. 8

4. 930

5. 65

48N

4. 8

4. 930

5. 75

48P

4. 8


4. 941

5. 85

49L

4. 9

5. 030

5. 75

49N

4. 9

5. 030

5. 85

49P

4. 9

5. 041

5. 95

50L


5. 0

5. 1 30

5. 85

50N

5. 0

5. 1 30

5. 95

50P

5. 0

5. 1 41

6. 05

51 L

5. 1

5. 230

5. 95


51 N

5. 1

5. 230

6. 05

51 P

5. 1

5. 241

6. 1 5

52L

5. 2

5. 330

6. 05

52N

5. 2

5. 330


6. 1 5

52P

5. 2

5. 341

6. 25

53L

5. 3

5. 430

6. 1 5

53N

5. 3

5. 430

6. 25

53P

5. 3


5. 441

6. 35

54L

5. 4

5. 530

6. 25

54N

5. 4

5. 530

6. 35

54P

5. 4

5. 541

6. 45

55L


5. 5

5. 630

6. 35

55N

5. 5

5. 630

6. 45

55P

5. 5

5. 641

6. 55

56L

5. 6

5. 730

6. 45


56N

5. 6

5. 730

6. 55

56P

5. 6

5. 741

6. 65

57L

5. 7

5. 830

6. 55

57N

5. 7

5. 830


6. 65

58L

5. 8

5. 930

6. 65

58N

5. 8

5. 930

6. 75

59L

5. 9

6. 030

6. 75

59N

5. 9


6. 030

6. 85

60L

6. 0

6. 1 30

6. 85

60N

6. 0

6. 1 30

6. 95

61 L

6. 1

6. 230

6. 95

61 N


6. 1

6. 230

7. 05

62L

6. 2

6. 330

7. 05

62N

6. 2

6. 330

7. 1 5

63L

6. 3

6. 430

7. 1 5


63N

6. 3

6. 430

7. 25

64L

6. 4

6. 530

7. 25

64N

6. 4

6. 530

7. 35

65L

6. 5

6. 630


7. 35

65N

6. 5

6. 630

7. 45

66L

6. 6

6. 730

7. 45

66N

6. 6

6. 730

7. 55

67L

6. 7


6. 830

7. 55

67N

6. 7

6. 830

7. 65

68L

6. 8

6. 930

7. 65

68N

6. 8

6. 930

7. 75

69L


6. 9

7. 030

7. 75

69N

6. 9

7. 030

7. 85

70L

7. 0

7. 1 30

7. 85

70N

7. 0

7. 1 30

7. 95


*

See

12

5.3 .

© BSI 200 6


BS 4A 169:2002

Table 2 — Bearing length L, clamping length M and overall length E (continued)

? in UNF

Part No.

L*

min.

in

M
+0
– 0.03
in


E
+ 0.04
–0
in

1Q

0. 1

0. 241

1. 25

2Q

0. 2

0. 341

1. 35

3Q

0. 3

0. 441

1. 45

4Q


0. 4

0. 541

1. 55

5Q

0. 5

0. 641

1. 65

6Q

0. 6

0. 741

1. 75

7Q

0. 7

0. 841

1. 85


8Q

0. 8

0. 941

1. 95

9Q

0. 9

1 . 041

2. 05

10Q

1.0

1 . 1 41

2. 1 5

11 Q

1.1

1 . 241


2. 25

12Q

1.2

1 . 341

2. 35

13Q

1.3

1 . 441

2. 45

14Q

1.4

1 . 541

2. 55

15Q

1.5


1 . 641

2. 65

16Q

1.6

1 . 741

2. 75

17Q

1.7

1 . 841

2. 85

18Q

1.8

1 . 941

2. 95

19Q


1.9

2. 041

3. 05

20Q

2. 0

2. 1 41

3. 1 5

21 Q

2. 1

2. 241

3. 25

22Q

2. 2

2. 341

3. 35


23Q

2. 3

2. 441

3. 45

24Q

2. 4

2. 541

3. 55

25Q

2. 5

2. 641

3. 65

*

See

5.3 .


© BSI 200 6

13


BS 4A 169:2002

Table 2 — Bearing length L, clamping length M and overall length E (continued)
Part No.

? in UNF

L*

min.

in

M
+0
– 0.03
in

E
+ 0. 04
–0
in

26Q


2. 6

2. 741

3. 75

27Q

2. 7

2. 841

3. 85

28Q

2. 8

2. 941

3. 95

29Q

2. 9

3. 041

4. 05


30Q

3. 0

3. 1 41

4. 1 5

31 Q

3. 1

3. 241

4. 25

32Q

3. 2

3. 341

4. 35

33Q

3. 3

3. 441


4. 45

34Q

3. 4

3. 541

4. 55

35Q

3. 5

3. 641

4. 65

36Q

3. 6

3. 741

4. 75

37Q

3. 7


3. 841

4. 85

38Q

3. 8

3. 941

4. 95

39Q

3. 9

4. 041

5. 05

40Q

4. 0

4. 1 41

5. 1 5

41 Q


4. 1

4. 241

5. 25

42Q

4. 2

4. 341

5. 35

43Q

4. 3

4. 441

5. 45

44Q

4. 4

4. 541

5. 55


45Q

4. 5

4. 641

5. 65

46Q

4. 6

4. 741

5. 75

47Q

4. 7

4. 841

5. 85

48Q

4. 8

4. 941


5. 95

49Q

4. 9

5. 041

6. 05

50Q

5. 0

5. 1 41

6. 1 5

51 Q

5. 1

5. 241

6. 25

52Q

5. 2


5. 341

6. 35

53Q

5. 3

5. 441

6. 45

54Q

5. 4

5. 541

6. 55

55Q

5. 5

5. 641

6. 65

56Q


5. 6

5. 741

6. 75

57Q

5. 7

5. 751

6. 85

58Q

5. 8

5. 761

6. 95

59Q

5. 9

5. 771

7. 05


60Q

6. 0

5. 781

7. 1 5

*

See

14

5.3 .

© BSI 200 6


BS 4A 169:2002

Bibliography
Standards publication
BS 3A 1 69

© BSI 200 6

, Specification for aluminium alloy bolts (Unified hexagons and unified threads for aircraft).


15


BS 4A 169:2002

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