Energy management system

EnMS
BY
RAHUL MUMALIA
CI/TTC


INTRODUCTION TO EnMS
• ENERGY
• TYPES OF ENERGY
• FORMS OF ENERGY
1. Electricity
2. Heat
3. Steam
4. Fuel – Petrol , Diesel ,
5. Compressed air , Gases
6. Water and other like media
Intl unit of measurement - Joules


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LAW OF CONSERVATION OF ENERGY
ISO
ISO 50001:2011
NEED FOR ISO 50001:2011
STRUCTURE OF ISO 50001:2011

What is 50K all about

ENERGY
Saving / conservation


Energy
What are the Energies used in RCF Kapurthala ?
• Electricity
• LPG
• Diesel
• Water
• Air
• Oxy acetylene
•CO2, Argon, Oxygen, Nitrogen


Who is responsible ?

Result of coordinated effort of

“Everybody”.

The coordinator at RCF - Kapurthala is MR for 50K.
Mgt Rep – Mr Ramesh Kumar Jain

Energy Core Group ( ECG )

Energy
Energy identified for control
•

Electricity

• LPG
•Diesel

?


Where is Electricity used ?????
• Lighting , A/C , Fans
• Motors /Pumps , Compressor
• Welding , etc


Activities - Planned 50K - Specific
Energy
Energy use
use Identification
Identification
Deriving
Deriving of
of SEUs
SEUs
Identify
Identify Opportunities
Opportunities

EnPIs
EnPIs ,as
,as applicable
applicable
Control
Control ,monitor
,monitor &
& Improve
Improve


Depts under EnMS

1. All Workshops
2. SEUs


Clarity - required

1. What to manage ?? Types of SEU
2. How to Manage ?? Method
3. How much to manage? Controls
4. Where to manage ? Areas
5. Measurement - Direct /Indirect ?
6. Need for meters ??
7. How to demo/Sat ? Measure ?


Role of Associates
Identify Energy , Use and Qty

Identify Opportunities
Determine controls to save En /Waste
Primarily assist MR / DMR in EnMS
Be convinced to convince others
Ensure compliance in own Dept / Area.
Ensure closing of NCs/Obs – Int & Ext
Assist the Dept ,HOD and RCF
Ensure correct inputs to MRM.
Help Org , you, Society ,Country, world


Activity & records
R/EnP-02/01 in all Depts /Functions
R/EnP-02/-02 in all Depts /Functions
Apply consideration & Potential
Register of opportunities
Base line - Policy - Obj - Targets- EnPI
Derive Action plan - EnAP
Implement - Monitor / Measure – Improve
Review – reset


4.0 ENERGY MANAGEMENT SYSTEM
4.1
General
Requirement

4.2

4.3

4.4

4.5

Mgt Responsibility

Energy Policy

Energy Planning

Imp & Operation

4.2.1
4.4.1

Top Mgt

General

4.2.2
Mgt Rep

4.5.1
General

4.5.2

4.4.2

Comp,Trg &
Awareness

Legal Req and other Reg
4.4.6

4.5.3

En Obj,Targets,Energy Mgt

4.4.3

action plans

Energy review

Communication
4.5.4

4.4.5

4.4.4

Energy Perf Indicaor

Energy baseline

4.5.7
Procurement of En Services,Pdts,Eqpt & En

4.5.6
Design

Doc & Doc control

4.5.5
Ops Control


4.0 ENERGY MANAGEMENT SYSTEM
Contd

4.6

4.7

Checking

Mgt Review

4.6.1
Monitoring , Measurement

4.7.1

& Analysis

General

4.6.2

Evaluation and compliance with Legal and
other Reg

4.7.2
Input to Mgt Review

4.6.3
Internal audit of EnMS
4.6.4

4.7.3

NC , Correction & CAPA

Output from Mgt review

4.6.5
Control of records


Annual Energy Consumption data of RCF
S. No
1

Particulars

Unit

Annual Energy Consumption

Year
2013-14 2014-15 2015-16

1.11 Grid Electricity Consumption

Million kWh

18.73

17.89

18.47

1.12 Own Generation (DG Set)

Million kWh

0.0020

0.02

0.09

(KL)

486.66

479.56

509.87

kCal/ kg

11840

11840

11840

1.15 Gaseous Fuel Consumption (LPG, Million SCM
etc)

0.0218

0.0393

0.051

1.16 Gross Calorific Value of Gaseous
Fuel

kCal/SCM

23625

23625

23625

1.13 Diesel used

1.14 Gross calorific value of Diesel

2

Unit Coach produced

E.C.U

1987.17

2042.22

2189.2

3

No of Units Produced

Number

1701

1582

1616

4

Total Energy Consumption

MTOE

2138.79

2101.86

2215.47

5

Specific Energy Consumption

KgOE/ units

1076.29

1029.20 1012.00
(-4.37%) (-1.67%)



MANUALS


Energy Manual
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Scope for EnMS:“Energy related activities related to Design, development,
manufacture, and commissioning of railway coaches, related
products and accessories”.
The scope for certification :
“Design , development, manufacture and commission of Railway
Coaches , related products & accessories and activities of LLR
hospital & electrical services.”
The scope for EnMS in this manual is to provide a reference
document for the establishment, Implementation, maintenance and
continual improvement of Energy Management System adopted by
Rail Coach Factory, Kapurthala, in-line with its stated Energy policy
and as per the Standard ISO 50001:2011.


Energy Procedure Manual
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ENP-01 PROCEDURE FOR ENERGY LEGISLATION/OTHER
REQUIREMENTS CONTROL & COMPLIANCE PROCESS
ENP-02 PROCEDURE FOR ENERGY REVIEW PROCESS
ENP-03 PROCEDURE FOR

ENERGY BASELINE AND
PERFORMANCE
ENP-04 PROCEDURE FOR CONTROL PROCESS OF ENERGY
OBJECTIVES,
ENERGY
TARGETS
AND
ENERGY
MANAGEMENT ACTION PLANS
ENP-05 PROCEDURE FOR ENERGY OPERATIONAL CONTROL
AND RELATED PROCESS
ENP-06
PROCEDURE
FOR
ENERGY
MONITORING,
MEASUREMENT & ANALYSIS PROCESS