2010
Honda
Case Studies and
Supplementary Information
2-1-1 Minami Aoyama, Minato-ku
Tokyo 107–8556, Japan
Honda Motor Co., Ltd.
Environmental Annual Report
Advancing operations in regions
6
Driven by its philosophy of building products close to the customer, Honda has manufacturing operations in six
dierent regions worldwide. In FY2010, Honda delivered 24 million products to its customers around the world.
Always conscious of the environmental impact of its operations, Honda is working hard to take environmental
responsibility to ever higher levels around the world.
In 2006, Honda became the world’s rst automaker to announce global CO
2
reduction goals for its products
and production activities. It also implemented a proactive strategy to help stabilize climate change, taking eorts
to even higher levels. As a global manufacturer, Honda strives to develop products with the lowest in-use CO
2
emissions manufactured at plants with the lowest per-unit CO
2
emissions. Honda Group companies worldwide
continue to advance a wide range of initiatives for the reduction of environmental impact.
Annual sales in Honda’s six regions
by unit volume (FY2010)
Europe/Middle
East/Africa
Automobiles 325,000
Motorcycles 248,000
Power products 1,225,000
China
Automobiles 632,000
Motorcycles 1,410,000
Power products: included in
gure for Asia/Oceania
Japan
Automobiles 662,000
Motorcycles 189,000
Power products 322,000
Asia/Oceania
Automobiles 352,000
Motorcycles 12,449,000
Power products 1,237,000
North America
Automobiles 1,359,000
Motorcycles 182,000
Power products 1,823,000
South America
Automobiles 156,000
Motorcycles 1,460,000
Power products 137,000
Global Operations and Marketplace
Environmental annual report
The Honda Environmental Annual Report is issued in two parts.
The second part, titled “Case Studies and Supplementary Informa-
tion,” focuses on specic initiatives in each of the domains intro-
duced in this report, and is available on the website.
Environmental information disclosure
Information focusing on annual initiatives Comprehensive environmental information
The Honda Environmental Annual Report is published yearly. It presents environmental corporate information, in-
cluding Honda’s policies and future direction with respect to the environment. The report focuses particularly on the
results of the year’s initiatives in each management domain, and on progress made toward targets from the point of
view of Honda's corporate activities throughout its products’ life cycles.
Complementing the disclosure of environmental corporate information, Honda's website (da.
com/environment/) provides further details about the results in each domain (for instance, environmental impact
data for each Honda facility), and also presents the history of Honda's environmental initiatives.
By disclosing a wide range of information, we hope to facilitate communication and feedback, thereby strength-
ening our environmental conservation initiatives going forward.
This book
The Honda Worldwide website’s
environment section
/>Web
Additional Information
33
Honda Environmental Annual Report 2010
Please direct enquiries to:
● Environment & Safety Planning Oce
Tel: +81-(0)3-5412-1155
Fax: +81-(0)3-5412-1154
This report can also be found on the
Honda Worldwide website:
environment/report/
Other key information disclosure
Honda’s environmental reports and website also contain corporate information other than that concerning the environment.
Honda is continuously working to enhance communication with its stakeholders by making the information about its
various activities easy to understand, and would be happy to receive feedback. Honda regards full communication with
all stakeholders as essential to further improving its activities.
● CSR Information
Presents Honda’s ideas on Corporate Social Responsibility (CSR), and its initiatives in the areas of quality and safety,
environment and society.
CSR Website: />● Investor Information
Presents information on Honda’s business performance.
Investor Information: /> Annual Report: />● Philanthropic Activities Information
Presents the ideas behind Honda’s Philanthropic activities, and its main initiatives.
Social activities Website: />● Safety Information
Presents Honda’s safety initiatives from two perspectives: activities aimed at promoting product safety and those
aimed at promoting trac safety.
Safety activities Website: />Persons responsible
Sales and services
Automobile Toshihiro Shiba
Naoyuki Sekiguchi
Motorcycle Masaharu Iuchi
Power Products Yoshihiro Onishi
Service • Parts Noriya Kaihara
Recycle Promotion Oce Hideaki Kobayashi
Purchasing Osamu Yokoyama
Factory and oce operations environmental administrator
Saitama Factory Shigeo Ono
Tochigi Factory Koichi Aonami
Hamamatsu Factory Masamichi Matsumura
Suzuka Factory Masaomi Ajioka
Kumamoto Factory Shinji Oketani
Automobile New Model Center Koichi Ota
Quality Innovation Center Tochigi Yukihiro Kariya
Head Oce Haruki Nagata
Honda R&D Co., Ltd.
Automobile R&D Center (Wako)/
Fundamental Technology Research Center/
Aircraft Engine R&D Center Akira Aoyama
Motorcycle R&D Center/Power Products R&D Center
Fumihiko Nakamura
Automobile R&D Center (Tochigi) Jun Yanada
Automobile R&D Center (Takasu Proving Ground)
Koji Kawai
Honda Engineering Co., Ltd Masuhiro Sakurai
Logistics
Products and service parts sets Toshihide Nakai
Administration
Administration Haruki Nagata
Personnel Tetsuya Tsutsui
Corporate Communications Masaya Nagai
Secretariat
Environment & Safety Planning Oce
Michio Shinohara
Note: Current as of June 1, 2010.
Honda Eco Mark
This mark symbolizes the wind blowing gently
over the beautiful green earth, clear water that
gives the essence of life, and the perpetually
shining sun. Honda uses this environmental mark
around the world to show its commitment to the
conservation of the global environment.
Leadership in recycling-based environmental planning
from a building life cycle perspective—Ogawa Plant,
Saitama Factory, Honda Motor Co., Ltd.
�������������������������������������������������������������������������������������������������������4
Honda Dream Matsuzaka—An environmentally
responsible retail outlet with a16kW modular
solar power system����������������������������������������������������������������������8
Using Hokkaido’s Climate to Help the Environment—
Energy from Snow and Ice PG Management Department,
Takasu Proving Ground, Honda R&D Co., Ltd.
�����������������������������������������������������������������������������������������������������10
Telematics technology helps reduce CO
2
and
makes environmentally responsible driving more fun—
Honda Motor Co., Ltd. Internavi Telematics Division
�����������������������������������������������������������������������������������������������������14
Deployment of low-viscosity engine oil to increase
fuel eciency of motorcycles—Honda R&D Co., Ltd.
Motorcycle R&D Center������������������������������������������������������������18
Two-way meetings with suppliers result in
shared reduction targets—Honda Purchasing Operations
���������������������������������������������������������������������������������������������������� 20
Administration����������������������������������������������������������������������������� 21
Product development��������������������������������������������������������������� 22
Product recycling����������������������������������������������������������������������� 24
Automobile environmental
performance information (Japan)���������������������������������������� 26
Motorcycle environmental
performance information (Japan)���������������������������������������� 27
Power Products environmental
performance information (Japan)���������������������������������������� 28
Japan facilities information���������������������������������������������������� 29
CONTENTS
JAPAN
4
20
HondaGroupcompanies
casestudies
JAPAN
21
24
InitiativesinJapan
INFORMATION
Additionalinformation
25 33
3
HondaEnvironmentalAnnualReport2010
HondaGroupcompaniescasestudies
InitiativesinJapan
Ogawa Plant, Saitama Factory, Honda Motor Co., Ltd.
Leadership in recycling-based environmental planning from a
building life cycle perspective
HondaGroupcompaniescasestudies
Startedinthefallof2009,theOgawaPlantattheSaitamaFactoryisoneofthefacilitiescoveredbytheGreen
FactoryinitiativethatHondahasbeenimplementingsince1997.Fromtheplanningstage,thefacilitywasde-
signedfromtheperspectiveofitsentirelifecycle,includingnotonlytheconstructionandoperationalphases,
butalsoitseventualdemolitionanddisposalofwaste.Itwasalsodesignedtomakevariousenvironmental
impactsvisible.Inaddition,greatcarewastakentoreuseanytreesthathadtobecutdownandtoprotect
thelocalenvironment,includingtraditionalrurallandscapes.Thisadvancedgreenfactorycombineshighlyef-
cientmanufacturingsystemsbasedonleading-edgeenvironmentaltechnologywithahuman-friendlydesign.
Glasshasbeenusedtoimprovevisibilityand
createasenseofopennessintheplant.Evenroad
surfacesareenvironmentallyresponsible,thanksto
thermalinsulationandmixedmaterials.
The ultimate recycling-based plant—an environmentally
responsible approach to local area protection
TheOgawaPlantattheSaitamaFactoryislocatedinOgawa-machi
inSaitama Prefecture�Itskeyexteriorfeaturesareitsglasscurtain
wallsandprotrudingrooine�Insidetheplant,asenseofopenness
hasbeencreatedbyallowingnaturallighttoenterandbyusing
glasspartitionsbetweenproductionandadministrationareas�
Temperaturesinworkareas,suchascastingfacilities,arekeptat
comfortable levels� Flow paths havebeen designed forsmooth
movementwithinthefacility�Workersalsobenetfrombright,glass-
walledrestareasandadiningroomwithamountainview�Universal
designprincipleshavebeenappliedtomanyplantfeatures,including
the slopedaccessroutefromthestreet entrancetothe associate
welfarebuilding,andslidingdoorsonentrancesandexits�
Constructionofthe193,000m
2
OgawaPlantsitebeganin2007�
Thefacilityhasbeenoperationalasanext-generationengine
manufacturingcentersincelate2009andnowcarriesoutdeformation
processingofdieselenginepartsfortheEuropeanmarket�Itepitomizes
Honda’sleadershipinrecycling-basedenvironmentalplanningand
symbolizesourdeterminationtoleaveacleanglobalenvironmentand
blueskiesforthecommunitiesandchildrenofthefuture�
TheOgawaPlantisoneoftheworld’smostadvancedproduction
facilities�Majorimprovementsinresourceandenergyeciencyhave
dramaticallycuttheamountofCO
2
emittedduringplantoperations,
andHonda’senvironmentallyresponsibleapproachisreectedinthe
caregiventoeverydetailoftheexternalenvironmentandtheplant
interiortoensureharmonybetweenthefacilityandexistingecosystems�
Asagreenfactory,theOgawaPlantisalsoacenterforthe
developmentofleading-edgeenvironmentallyresponsiblemanufacturing
technology�Oneofitsrolesisthedisseminationofnext-generation
technology,expertiseandknowledgetofacilitiesworldwide�
Planning based on whole-lifecycle recycling
AsthefacilitybelongstoHonda,Honda’schallengewastocreatea
plantthatwouldbeabletomaintainzeroemissionstatusthroughout
Greenfactoryconcept
Energy
resources
Naturalenergy
CO
2
,
ozone-depleting
substances,
hazardouschemicals
Wastewater
Byproducts
Noise,vibration,odors
Minimized
Materials
andparts
from
suppliers
Reduced
tozero
Recycling
Productionsystem
reforms
Reduced
tozero
Reduced
tozero
Recycling-basedplantdesignedto
maximalresourceeciencyand
minimalenvironmentalloads
Afactoryinwhichthe
communitycantakepride
Recycling
insociety
Neighborhood
Products
・Transparent
・Quiet
・Odor-free
4
HondaEnvironmentalAnnualReport2010
HondaGroupcompaniescasestudies
InitiativesinJapan
itslifecyclebasedonHonda’spolicyofbuildinggreenfactoriesthat
seektobeasourceofprideforthecommunitiesinwhichtheyare
located,fromconstructionandoperationtoeventualdemolition�The
challenge was shared by Nihon Sekkei, Inc�, whichdesigned the
facility, and construction contractor, Kajima Corporation, which
managed the project� At Ogawa, this commitmentstarted at the
designstagewiththeselectionofmaterialsthatwouldbeeasyto
sortandrecycleattheendoftheplant’susefullife�
Thedesignerschoseconstructionmethodsthatwouldfacilitate
materialsortingatthedemolitionstage,suchastheuseofsystem
toiletsandsteelpartitions�Whenselectingnishingmaterials,such
asceiling,wallandflooringmaterials,preferencewasgivento
productswithestablishedrecyclingchannels�Recyclable
constructionmaterialswereselectedandusedinallpartsofthe
building,fromtheframetotheinteriorandexteriornishes�Ofthe
73,244tonsofmaterialsused,72,008tonsarerecyclable�Inweight
terms,over98%ofthebuildingwillberecyclableattherenovation
ordemolitionstages—asignificantimprovementoverthe75%
recyclingratioachievedwithconventionalbuildings�
Thisprojectisrecognizedasanexcellentexampleofhowcareful
attentiontotherecyclabilityofconstructionmaterialsatthedesign
stagecandramatically reducewaste, especially attherenovation
anddemolitionstages,whenenvironmentalimpactstendtobehigh�
TheReduce,Reuse,RecyclePromotionCouncilselectedtheOgawa
Plant,NihonSekkeiandKajimatoreceivethe2009MinisterofLand,
InfrastructureandTransportAwardforContributionstoReduction,
ReuseandRecycling�
Caring for the environment—
Reusing felled timber in plant construction
Inadditiontofocusingonwastereductionandrecyclingthroughout
theplant’slifecycle,carewasalsotakentominimizethelocalimpact
ofconstructionbyreducingandrecyclingwaste�Stringentsorting
systemswereimplementedduringtheconstructionphasetominimize
waste,whichwasreducedto10�9kg/m
2
�Thisissignicantlylower
thanthe19kg/m
2
targetsetbytheBuildingContractorsSociety
basedonactualstatisticsforFY2008�
Themethodusedtoexcavateandfillthesitealsoreducedthe
localimpactofconstruction�Theelevationofthesitewasdetermined
accordingtothevolumesofsoilthatwouldneedtobeexcavatedand
lled�Atotalof326,000m
3
ofsoil,approximately58,00010-tontruck
loads,wereexcavated�However,theamountremovedfromthesite
wasreducedtozerobyusingthismaterialforllingwithinthesite�
In2008,Genjireieswerenotedtobelivinginamarshyareaon
thenorthsideofthesite�Carewastakenduringconstructiontopreserve
theexisting
satoyama
(foothillforest)environment�Otherinitiativesto
protectlocalenvironmentsduringconstructionincludeplanting
indigenoustreespeciesfromthelocal
satoyama
,includingkonaraoaks,
Japaneseredpinesandmountaincherry(yamazakura),ingreenareas
establishedonthenorthsideofthesiteandalongthenationalhighway�
Woodandtimberfromtheapproximately2,000treesfelled
duringconstructionwererecycledintomaterials,includingooring
for the customer reception area and the dining room of the
employee welfarebuilding,andparticleboardooringforcorridors
onthesecondooroftheproductionbuilding�Theharvestedwood
wasalsousedasrecycledwoodchippavingforthewalkwayinfront
ofthewelfarebuilding,andasawoodchipbasematerialusedto
preventdustandweedsandtoconservewaterinplantedareas�
020406080 100
Zero emission
status in the past
Current
zero emission
status, including
operational and
demolition stages
Recycled Waste
Duringdemolition
During
renovation
During
construction
(%)
Zeroemissionbenets
■ Recycling during construction ■ Construction waste
■ Recycling during renovation
■ Renovation waste
■ Recycling during demolition
■ Demolition waste
Associatesenjoysuperbviewsfromthedining
room.Theoorwasmadeusingrecycledtimber
fromtreesfelledonthesite.
Pastrecyclingratio
Recyclingratioof98%orhigher
Amarshyareaonthenorthsideoftheplantisa
habitatforGenjireies.
2009MinisterofLand,Infrastructureand
TransportAward
5
HondaEnvironmentalAnnualReport2010
HondaGroupcompaniescasestudies
InitiativesinJapan
HondaGroupcompaniescasestudies
Naturallightisadmittedintotheplantthrough
skylights.Highlyecientlightingsystemsare
used,andwhennaturallightinglevelsarehigh
fewerlightsareswitchedon.
Dockshelter
Plant-wide visualization of
energy consumption and waste
Oneoftheinitiativesimplementedsincethefacilitybecame
operationalisthevisualizationofenergyconsumptionlevels
throughouttheplant�Inthepast,linesupervisorscouldnotobtain
statisticsshowingamountsofenergysaved�TheOgawaplantis
equippedwithmetersthatshowenergyconsumptionattheindividual
processlevel,andacentralizedcontrolsystemthatwillallowenergy
consumptiontobemonitoredinallprocessareas�Becauseenergy
consumptionlevelsinindividualareasarevisible,itispossibleto
includeenvironmentalfactorsinthePDCAcycle,andfromthequality,
costanddelivery(QCD)perspective�Thisapproachwillleadto
continualreductionsinenergyconsumption�Airandelectricpower
consumptiondatawillalsobelinkedtothiscentralcontrolsystemto
supportwide-ranginganalysesbasedonmonitoringofindividual
areasandtimeslots�Thevisualizationofenergyconsumptionlevels
intheOgawaPlantwascompletedinJune2010�
Hondaalsoaimstomonitorthewastequantitiesproducedineach
divisionbyvisualizingwastedata�Allwasteisthoroughlysortedduring
normaloperations,andawastemanagementsystemhasbeen
developedtoquantifywastebycategoryanddivision�Wasteissorted
intoboxesintheplantaccordingtothesortingprocedures�Whenthe
materialisweighed,informationaboutthetypeofwasteandthe
amountproducedbyeachdepartmentissenttothewasteinformation
managementserver�APDCAcyclebasedondetailedwastedata
ensuresappropriatewastedisposalwhilealsohelpingtominimize
wastevolumes�Asaresultofwastedatavisualization,landllwaste
hasbeenreducedtozerofromthebeginningofplantoperations�
Using the power of nature to improve energy eciency
Ourmanagementgoalsforgreenfactoriesfocusonwide-ranging
energyconservation initiatives thataimat improving the resource
and energy efficiencyof plant operation� The Ogawa Plant was
designedforoptimalairtightnessandthermalinsulation,anduses
materialswithsuperiorthermalinsulationproperties,suchasdouble
folded-plateroofs,metalsandwich-panelwallsthatreduceheat
transmission,andhigh-speedshuttersanddockshelterstoimprove
airtightness� Asaresult,theenergy usedforairconditioning has
beendrasticallyreduced�
Akeyfeatureofthelightingsystemisthelargeamountofnatural
light�Roof-mountedskylightsandlargewindowsplacedhighinthewalls
admitnaturallightwhilereducingexposuretothesun’sheat�Oces,
restareasandthediningroomwerealsodesignedtoadmitnaturallight
throughlargewindows�Toreducetheair-conditioningloads,natural
ventilationisusedininterimperiods�Theuseofnaturallightisexpected
toreducelighting-relatedpowerconsumption�Toachievethelevelof
illuminationrequiredbyHonda’ssafetyandhealthguidelines,natural
lightingisusedincombinationwitharticiallights�Foroptimalbalance,
thetypesoflightingusedarematchedtospecicpurposes�
Air-conditioningsystemshavealsobeendesignedforenergy
conservation�Inprocessingareas,displacementventilationisused�
Thisreducestheamountofpowerusedtodrivefansbyproviding
Wastesortingboxesintheplant
Wastemanagementsystem
6
HondaEnvironmentalAnnualReport2010
HondaGroupcompaniescasestudies
InitiativesinJapan
effectiveairconditioningonlyinworkareas�Sealedcastingareas,
whichtendtobehotinsummerandcoldinwinter,haveroof-mounted
ventilationfans,aswellasroofventilatorsthatcanbemanually
openedtooptimallyblendoutsideairandconditionedair�Insummer,
theventilatorsareopenedtoprovideventilationwithouttheuseof
electricpower�Inwinter,theyareclosedtoshutoutcoldair�
Boilersareusedtoprovideheatfortheairconditioningsystem�
However,tominimizetheheatenergyrequired,alargetemperature
differentialcirculationsystem has beenestablishedto reducethe
amountofwatercirculated�Thishasalsoallowedthesizeofair
conditioners,freezersandboilerstobereduced�
Theseair-conditioningefficiencyimprovements,combinedwith
thebenetsofthermalinsulationandair-tightdesigns,areexpected
todrasticallyreduceCO
2
emissions�Fromtheplanningstage, the
designersintroducedfeaturestomaximizeenergyeciency,including
advancedair-conditioningsystemsandtheuseofnaturallight�This
commitmenttoenvironmentalresponsibilityhasresultedinadesign
thatisalsocharacterizedbythecreationofcomfortablespacesfor
workandrest�
NaturalenergyisalsousedasaresourceattheOgawaPlant�For
example,the irrigationsystem for a roof greening project on the
welfarebuilding,whichisvisiblefromthediningroom,ispoweredby
roof-mounted3kWsolarpanels�Inthisnaturallycyclingsystem,
rainwatercollectedinanundergroundtankispumpeduptotheroof
and applied totherooftop lawns bysprinklers� Anotherresource
recyclinginitiativeinvolvestheprocessingofusedcookingoilfrom
thediningroomintobiodiesel�Therearealsoplansfortreeplanting
andwastepaperrecycling�
TheOgawaPlantwasdesignedtoreectthelocalcharacteristics
oftheOgawa-machicommunityandtominimizeenvironmental
impacts�Itwillcontinuetoevolveasagreenfactoryinthefuture�
Anupdrafttowerinthe
castingarea;theoutlet
directioncanbechanged.
Therestareaoerspleasantviews.
Greenroofandsolarpanels
Displacement
ventilationoutlets
inaprocessingarea
7
HondaEnvironmentalAnnualReport2010
Reference
2009 Minister of Land, Infrastructure and Transport Award for Contributions to Reduction, Reuse and Recycling
Theme: Owners, designers and builders working together to meet the lifecycle zero emission challenge
Honda Ogawa Plant Construction Project
Winners: Honda Motor Co., Ltd. (Ogawa Plant, Saitama Factory)
Nihon Sekkei, Inc.
Kajima Corporation (Saitama Construction Oce, Kanto Branch)
1�Initiativesbyowner(creationofgreenfactory)
Hondasoughttocreateanenvironmentallyresponsiblegreenfactorybyreducingproduction-relatedenergycon-
sumption,andbyintroducingfeaturesthatincludearooftopgreeningsystembasedontheuseofsolarpanelsand
rainwaterinanaturalcycle�
2�Initiativesbydesigner(designingforenvironmentallyresponsibledemolition)
Thebuildingwasdesignedtoensureoptimalrecyclabilitywhenitisdemolished50or100yearsinthefuture�This
wasachievedbyusingmaterialsthatareeasytosortandrecycleatthedemolitionstage,suchassystemtoilets,steel
partitionsandrecyclablere-resistantpanels�
3�Initiativesbybuilder(constructionofbuildingdesignedforenvironmentallyresponsibledemolition,maintenanceof
zeroemissionstatusduringconstruction)
Thebuilderusedrecycling-friendlyconstructionmaterialsandmethodstoimproverecyclabilityatthedemolition
stage�Inaddition,thebuilderkeptemissionsofconstructionby-productsduringconstructiontozerobyreducing
wastethroughsortingandusingleasedproducts�
Source:Reduce,Reuse,RecyclePromotionCouncil,Overviewof2009Awards
HondaGroupcompaniescasestudies
InitiativesinJapan
OpenedinSeptember2009inMatsuzakaCity,Japan,HondaDreamMatsuzakawasthethirdHondaDream
outletinMiePrefecture.Hondafocusedoncommunitycontributionwhenplanningthenewoutlet.Italso
wantedtorespondtogrowingawarenessofenvironmentalissues.Theresultisanadvanced,environmen-
tallyresponsiblemotorcycle outlet equipped withalarge-capacitysolarpowersystem manufactured by
HondaSoltecCo.,Ltd.
Honda Dream Matsuzaka
An environmentally responsible retail outlet with
a 16 kW modular solar power system
Casestudy:HondaGroupMotorcycledealerships
16 kW system installed on roof of service shop
HondaDreamMatsuzakadisplaysthelatestHondamodels,ranging
fromsportsbikes,including CB1100, CB1300Super Four,the
CBR1000RRandtheDN-01,to motorscooters,as wellas a large
selectionpartsandaccessories�
Theroofofthe660m
2
facilityiscoveredwith140blacksolar
cellmodules�ManufacturedbyHondaSoltecCo�,Ltd�,thissolar
power generation system has atotal output of16kWand is
expectedtoproduce17MWhofelectricityperyear�Surpluspower
willbesoldtoanelectricpowercompany�
Visitors to HondaDreamMatsuzaka canviewdataaboutthe
store’ssolarpowergenerationsystem,includingtheamountof
electricityproducedandconsumed,onanextra-largehigh-denition
monitor� To makethedata easier tounderstand, dailygeneration
output is represented as a number of LCD televisions, andthe
previousmonth’sreductioninCO
2
emissionsasanumberof
equivalentcamphortrees�
Environmentally responsible designs helping to
dierentiate retail outlets
Foundedin1959,MieSuperCubSalesK�K�wasthesoledistributor
andwholesalerofHondamotorcyclesinMiePrefecturefor50years�
In 2007, itrestructured itsbusiness operations and became an
operatorofHondaDreamoutlets�
Thesameyear,italsoopenedtherstHondaDreamoutletsin
MiePrefecture:HondaDreamSuzukaandHondaDreamYokkaichi�
Thesewerefollowedbyathird,HondaDreamMatsuzaka,in2009�
Withenvironmentalawarenessrising,thecompanyrecognizedthata
positiveenvironmentalinitiativewasessentialforthenewoutlet�
Hondasolarpowertechnologywasinthenewsatthetime,andsoit
wasdecidedatthedesignstage,in2008,toinstallasolarpower-
generationsystem�Thecompanywantedtocontributetothelocal
communitybygivingconsumersanopportunitytoseeHondasolar
panel technology directly, in its retail outlet,to further raise
awarenessoftheenvironment�
HondaSoltecCo�,Ltd�manufacturesasystembasedonCIGS
thin-filmsolarpanels*�Siliconisnotusedinthemanufacturing
processforthesepanels,andenergyconsumptionisone-halfofthe
levelneededto producecrystallinesilicon cells� The useofthese
CIGSpanels wasseenasaway of enhancingHonda’simageasa
Theroofiscoveredwith140solarcellmodules.
8
HondaEnvironmentalAnnualReport2010
HondaGroupcompaniescasestudies
InitiativesinJapan
companyworkingtosolveenvironmentalproblems�Anadditional
impetusfortheprojectwasprovidedbyasubsidyfromtheNew
EnergyPromotionCouncil(NEPC),whichprovidesfundingtosupport
organizationsimplementingalternativeenergyinitiatives�
*These solarcellshaveageneratinglayermadefromacompoundsemiconductor
materialconsistingofcopper,indium,galliumandselenium(CIGS)�Becausethis
layerisaboutone-eightieth asthickasthegeneratinglayer inaconventional
crystallinesiliconcell,thistechnologynotonlyimprovesthe eciencyofresource
use,butalsoreducesenergyconsumptionandCO
2
emissionsfrommanufacturing�
Building employee awareness and
expanding communication with customers
Becausedetailedinformationaboutthestatusofthesolarpower-
generationsystemisreadilyvisibleonthemonitorscreen,thesta
hasbecomemoreawareoftheneedtoconserveenergy�Thishas
inspiredincreasedeortstoreduceelectricityusesuchasbyturning
otoiletlightsatnighttopreventwastingofreservepower�
Customerswhovisitthestoretolookatmotorcyclesalsotakea
keeninterestininformationshownonthesolarpowersystem
monitor, especially thosewho arethinking of installingtheirown
systems�Thesystemhasalsobecomeafocusofconservationfor
casualvisitorstothestoreandhasmadeanimportantcontribution
tobettercustomercommunications�Inconversationswithcustomers,
thestaisalsoabletopointtoHonda-brandedsolarcellmodulesas
anexampleofHonda’scommitmenttoqualityandthecreationof
betterproducts�
Motorcycle outlet helps to
enhance Honda’s environmental image
FliersdistributedbyHondaDreamMatsuzakainclude photographs
ofthesolarcellmodulesandanexplanationaboutthesolarpanels�
Byfocusingonthesolarpower-generationsystem,thecompanyaims
tostimulateinterest intheoutlet and willcombinethis emphasis
withpromotionshighlightingtheenergy-savingperformanceof
motorcycles�Motorcyclesgenerallyprovideexcellentfueleconomy,
withsomemodelsbeingabletotravelover100kmonasingleliter
offuel�Theyarebuiltforenergyconservationandeconomy,and
contributesignicantlytoecienturbantransportation�Byinstalling
a solarpower generation system initsmotorcycle outlet, the
companyhasdemonstrateditscommitmenttoenvironmental
conservation in a way that aligns well with these vehicle
characteristics�Thisemphasisonecologicalvaluesunderscoresthe
signicanceofthedecisiontoinstallasolarpowergenerationsystem
inamotorcycleoutlet�
Thesolarpowergenerationsystemcanbe
monitoredviaascreeninthestore.
Interiorviewofthestore
9
HondaEnvironmentalAnnualReport2010
HondaGroupcompaniescasestudies
InitiativesinJapan
TheTakasuProvingGround(PG)inHokkaidoisthegeneraltestcourseforHondaR&DCo.,Ltd.Itislocatedinthe
KamikawadistrictofHokkaido,anareawithextremelycoldwinterconditionsandheavysnowaccumulation.
Honda R&D has implemented a range of environmental initiatives that take advantage of the area’s
uniqueclimaticcharacteristics.In2006,thecompanybegantoutilizesnow-icecryogenicenergy*.Anew
administrationbuildingopenedin2007featuresanairconditioningandheatingsystemthatishelpingto
reduceCO
2
emissionsthroughahighlyecientcombinationofnaturalenergyresources,includingsnow-ice
cryogenicenergyandgeothermalenergy.
Takasu Proving Ground, Honda R&D Co., Ltd.
Using Hokkaido’s Climate to Help the Environment—
Energy from Snow and Ice
HondaGroupcompaniescasestudies
*Snow-icecryogenicenergywasaddedtothelistofnewenergyformsinJapan’sLawConcerningSpecialMeasurestoPromotetheUseofNewEnergy
(enactedin1997)in2002�AccordingtotheHokkaidoBureauofEconomy,TradeandIndustry,thisformofenergywasbeingusedin123facilities,in-
cluding58inHokkaido,asofMarch2008�Mostoftheseareagriculturalfacilities,suchascoldstorageforfarmproduce,butthegurealsoincludes
housingcomplexes,welfarecentersandotherfacilities�
Minus 25 ºC on the test course
TheTakasuProvingGround(PG),thegeneraltestcourseforHonda
R&DCo�,Ltd�,islocatedjustnorthofAsahikawaCity,intheKamikawa
area�EvenwithinHokkaido,theareaisknownforheavysnowfalland
lowtemperatures�TheseclimaticconditionsareidealforthePG,
whichwasbuiltin1996foruseincold-weathertesting�Withanarea
of6,040,000m
2
,thesiteprovidescoursesfortestingavarietyof
drivingconditionsinfrigidweatherconditions,thesitefeaturesa6�8
kmhigh-speedcircuit,anda6�2kmwindingcoursewithcorners
ranginginradiusfrom160mto9mandanelevationchangeof57�5
m�ThereisalsoanEUsuburbancoursedesignedtoreplicatepublic
roadsintheUnitedKingdomandGermany�Anothercoursecan
providedry,wetorsnow-coveredsurfacesatanytimeoftheyear�
SnowfallsintheKamikawaareafromNovembertoAprilevery
year�Wintertemperaturescandroptoaslowas- 25ºC�There is
alsodramaticvariationbetweenthecoldestandhottesttimesofthe
year,sincethearea’sbasintopographyhelpstopushtemperatures
above30ºConsummerdays�
HondaR&DbecameconcernedaboutCO
2
emissionsatthePGin
winter,emittedfromheavymachineryusedtoclearsnowandbythe
useofoilinheatingsystems�Inadditiontoitsenvironmentalpolicy
asaresearchorganizationdedicatedtoadvancedcreativity,Honda
R&Dalsowantedtointroducesophisticatedenvironmentalmeasures
thatwouldbetitsroleasabusinesssiteinHokkaido�
Snow utilization system wins award at
Honda Green Conference
WhilesomeofthesnowclearedfromthePGusingheavyequipment
was usedfor snow blowertestingand other activities, most was
simplylefttomeltwhentemperaturesrose�
HondaR&Dhadtheideaofusingthesnowasanenergysource,
andin2006installedasnow-basedairconditioningsystem�Air
conditioningsystemsbasedonsnow-icecryogenictechnology
alreadyexistedinHokkaido,includingsystemsinwhichmelt-water
orcooledairfromsnowstoredinwarehouseswasusedtocool
interiorspaces�However,one oftheproblemswithsuchsystems
wasthehighcostofthefacilitiesusedtostoresnow�HondaR&D
solvedthisproblembythermallyinsulatingthesnowitself�
Exteriorviewofthenewadministration
buildingattheTakasuProvingGround.
10
HondaEnvironmentalAnnualReport2010
HondaGroupcompaniescasestudies
InitiativesinJapan
SnowfromthePGisgatheredintoamoundandcoveredwitha
sheetofthermalinsulationcoatedwithvapor-depositedaluminum,
whichprovidesthermalinsulationandshieldsthesnowfromsunlight�
Another layer of thermal insulation material is placed under the
moundtopreventtheabsorptionofheatfromtheground�Melted
snowisusedintheair-conditioningsystem,whichhasreducedcosts
tolessthanone-thirdthatofaconventionalair-conditioningsystem
andcutCO
2
emissionsby0�6tonsperyear�
Withthismethod,snowcanbepreserveduntilOctoberor
November,bywhichtimeitwouldallnormallyhavemelted�Theyear-
roundavailabilityofsnowhasalsohelpedHondaR&Dtoimproveits
developmentefficiency,sincesummer-timetestingofsnowblowers,
whichpreviouslyhadtobedoneinoverseaslocations,cannowbe
doneatthePG�
TheHondaGreenConferencesprovideopportunitiesto
showcaseenvironmentalinitiativesatvariousbusinesssites,including
examples of efficient energy use� At the 2007 Honda Green
Conference,HondaR&Dwonaspecialawardforthisinitiativeto
developasnowutilizationsystemcapableofimprovingtheeciency
ofairconditioningandsnowblowertesting�
Combination of natural energy technologies cuts
CO
2
emissions in new building by 70%
Thenextstageofinitiativestotakeadvantageofclimaticconditions
attheTakasuPGcameinJanuary2007,whenHondaR&Dopeneda
newadministrationbuildingequippedwithanenergysystemthat
usesacombinationofnaturalenergyresources�EveninHokkaido,
wherenaturalenergyuseiswidespread,thiscombinedapproachis
seenastrailblazing�
One ofthekey challengesin cold areas is to minimizethe
environmentalimpactofheating�However,thereisalsoaneedfor
coolingbetweenJuneandAugust�HondaR&Dusedtriple-glazing
andthermalinsulationmaterialstooptimizetheinsulating
characteristicsofthebuilding�Ittheninstalledageothermalheat
pumpsystem,whichprovidesareliablesourceofcoolingandheat
regardlessofchangesinatmospherictemperature�
Heatisabsorbedfromthegroundduringthewinter,andinsummer
heatfromabove-groundareasisreleasedbackintotheground�Ofthe
system’stwoheatpumps,oneisusedtoprovideairconditioningin
thebuilding,andtheotherprovidesair-conditioningandhotwaterin
thekitchen�Inwinter,heatrecoveredfromkitchenventilatorsisused
towarmairtakenfromoutside�
Thefacilityhasmultiplesystemsthatusechilledoutsideairfor
cooling�Anice-basedair-conditioningsystemusescoldwinterairto
produceicethatprovidescoolinginsummer,whileanexterior-
mountedair-coolingsystembringsoutsideairintotheinteriorasan
additionalcoolingsource�Thereisalsoacoolingtowerthathelps
providechilledwater�
Allotherenergysystemsinthenewadministrationbuildingare
electrical�Despitetheextremelycoldclimate,nokeroseneisusedin
thebuilding�InFY2008,thankstoacyclicalenergysystembasedona
combinationofnaturalenergytechnologies,thebuildingemitted
approximately70%lessCO
2
thantheformerbuilding,whichwas
Amountainofsnowforuseinthesnow-based
airconditioningsystem.
Amachineryroom.
11
HondaEnvironmentalAnnualReport2010
HondaGroupcompaniescasestudies
InitiativesinJapan
HondaGroupcompaniescasestudies
heatedbykerosenestovesandhadaconventionalair-conditioning
systemthatwasusedonlyforcooling�Inaddition,heatingandcooling
costshavebeenreducedtoone-quarterofthecostsintheoldbuilding�
Whilethesystemasawholehasproveneectiveinextracting
geothermalheat,HondaR&Dhascontinuedtomakeimprovements,
includingthedevelopmentofabettericeproductionmethodforthe
ice-basedcoolingsystem,thestoppageofthegeothermalheat
pumpwhennotneededandtheoptimizedmixofice-basedcooling
andoutsideaircooling�
The challenge of developing the new cooling system
Thenewadministrationbuilding’sice-basedcoolingsystemwas
developedfromthesnow-basedcoolingsystemthatwonanaward
attheHondaGreenConference�Itwastherstattempttocreatea
heatstorageair-conditioningsystembasedonicecoolingina
businessestablishmentotherthanafarmproducestoragefacility�
Iceisdenserthansnow,meaningthatthevolumerequiredtostore
agivenamountofheatissmaller�Becauselessstoragespaceis
requiredcomparedwithaconventionalsnowstoragesystem,set-
upcostscanalsobereduced�
Tocreatethesystem,itwasnecessarytobuilda250-ton
undergroundconcretewatertanktoproduceandstoretheice�During
winter,waterissprayedintothistankandchilledusingfrigidairfrom
outside�Thisproducesathinlayerofice,ontowhichmorewateris
sprayed�Repeatedcyclesofthisprocessformicelayersthatcanbe
storeduntilsummer�Insummer,coldwaterfromthemeltingiceis
pipedthroughtheairconditioningsystemtocoolthebuilding’sinterior�
Active management of forest areas within the site
FutureenvironmentalinitiativesattheTakasuPGwillincludeatree
plantingprogram�Thesitewasdesignedtotakeadvantageofnatural
forestareas,buttherewerealsoareaswithnoforestcover�Honda
R&Dregularlyplantstreesintheseareasaspartofitsongoinggreen
areamanagementactivities�Asof2009,therewere2,740,000m
2
of
forestattheTakasuPG,equivalentto46%ofthetotalsitearea�
Toavoidusingenergytoremovefallenleavesfromthetesttracks,
HondaR&Displanting coniferspecies,suchasSakhalinspruceand
hinoki�Indigenousbroadleafspecies,suchassilverbirchandJapanese
poplar,growrapidlyandshedlargequantitiesofleaves,sotheseare
plantedinareasthatareremotefromthetracks�Speciesandplanting
locationsareselectedthroughtestplantings�HondaR&Daimsto
increasetheforestedareato3millionm
2
bytheendofFY2011�
Harmonywithlocalcommunitieshasalsobeenapriorityfor
HondaR&DsinceFY2010�Environmentalconservationactivitiesin
partnershipwithcommunitiesincludefishreleaseprogramsin
whichincludetheparticipationoflocalelementaryschoolchildren
andothercommunitymembersparticipate�
Lowtemperaturesandsnowareessentialconditionsfortest
activitiesattheTakasuPG�HondaR&Dismakingeortstomaintain
thoseconditionsbyfurtherreducingCO
2
emissionsinthespiritof
helpingtomitigateglobalwarming�
Thisicestoragetankispartoftheice-based
coolingsystem.
Forestareascanbeseenfromthetesttracks.
12
HondaEnvironmentalAnnualReport2010
HondaGroupcompaniescasestudies
InitiativesinJapan
13
HondaEnvironmentalAnnualReport2010
Overview of environmental measures in the
new administration building (oor area: 3,042 m
2
)
■Usinggeothermalheating
(airconditioning)
Underground
Heatexchanger
Heat
Pump
Heat
storage
tank
Warm
Water
25℃–
65℃
Com-
pressor
■Naturalenergy(icecooling)
Ice
Cold
winterair
ColdWater
Air
conditioning
system
Water
Water
Cold
Water
Warm
Water
Anairsupplyand
exhausttower
Airisexhaustedaftergoing
throughaheatexchangeprocess�
Icestoragetank(250m
3
)
12–13℃
7℃
12℃
■Improvedthermal
insulation
Glass
wool
Before
Administration
building
Insulatedglass
Urethane
foam
Urethane
40mm
50mm
Enhanced
thermal
insulation
Thermalinsulation
ofexteriorwalls
Changein
materialthickness
Thermal
insulation
material
■Naturalenergy(outsideaircooling)
Outside
air
Exhaust
Ventilationfan
forairexhaust
1FOce:1set
2FKitchen:2sets
Ventilationfan
forairintake
■Naturalenergy(freecoolingsystems)
Cafeteria
2F
1F
Coolingtower
Coolingtower
Concreteslabsareusedfor
coolingstorage�
Chilledwaterpipesare
builtintotheslabs
Heatradiationduringtheday
(whenairconditionersareinuse)
Oce
Underground
Cafeteria
Drawing
room
Oce
Kitchen
Ice
Hotwater
supplysystem
EHPair
conditioning
system
Coolingtower
F�C�UF�C�U
F�C�U
2F
1F
50tonsofCO
2
peryear
70%lessthanexistingbuilding
Bycirculatingwaterthroughpipesintheoorsatnight,thestructureisused
toprovidecoolingstoragecapacity�Inthedaytime,thestoredcoolingeectis
utilizedthroughheatradiation�
Heat
exchange
HondaGroupcompaniescasestudies
InitiativesinJapan
HondaiscommittedtominimizingitsCO
2
emissions.Tothisendthecompanyisimplementingarangeofinitiatives
suchasimprovedengineperformance,hybridtechnologiesandinitiativestodevelopelectricvehicles.However,
vehicleperformanceisnottheonlyfactorimpactingCO
2
emissions,whichisalsoinuencedbydrivingconditions
suchas drivingtimesandroutes,aswellas bydrivingtechniques.Accordingly,Hondahasdeveloped itsown
telematics*technologiesthatimproveboththeenjoymentandcomfortofdriving,whilealsoreducingCO
2
emis-
sions.Hondaisstrivingtoprovideaframeworkinwhichenvironmentallyresponsibledrivingcanbefun.
Honda Motor Co., Ltd. Internavi Telematics Division
HondaGroupcompaniescasestudies
Telematics technology helps reduce CO
2
emissions and
makes environmentally responsible driving more fun.
*AcommunicationsystemcombinedwithavehiclethatconnectstotheInternetinordertoprovidereal-timeinformation�
Initiatives to provide an environment that
supports eco-friendly driving
AdefiningfeatureofHonda’sInsightandCR-Zhybridsaretheir
outstandingfueleciency�InJC08mode,theInsight(typesGandL)
achievesfueleconomyof26�0km/l,andtheCR-Z(CVT
transmission)22�8km/l�Thesefueleciencyguresarevaluesfor
specicdrivingpatterns�Aggressivedriving,suchasrepeatedsudden
startsandrapid acceleration,or driving environmentsthatrequire
frequentstops,canaecttheactualfuel-eciencyresults�
Since1998, Hondahasbeenworkingon itstelematics service
withtheaimofachievingatwo-wayinformationnetworkservicefor
carnavigationdevices�In2002,Hondastartedits“InterNaviPremium
Club”servicethatincludesdeliveryofinformation,andsincethen,
hascontinuedtointroducenewservices�In2008,Hondalaunched
“InterNavi Route,”aserver-basedrouteguidanceservicethatoers
“highfuel-efficiencyroutes�”In2009,Hondaintroduced“fuel
efficiencyrankings”thatutilizefuel-efficiencyinformationuploaded
fromhybridvehicles,aswellasotherinformationservicesaimedat
supportingenvironmentallyresponsibledriving�
Supporting environmentally responsible driving
with “high fuel-eciency routes” to save fuel
Hondaistherstautomobilemanufacturertoimplement“highfuel-
eciencyroutes,”bymakingroutesproposedby“InterNaviRoute”
availabletocarnavigationsystems�Theseprovideafuel-efficient
routetodestinationsandarebaseduponfuelconsumptiondatafor
agivenrouteandtimeperiod�
Routesthathavebadtracow,lotsofstopsandstarts,orhills
mayletdriversarriveattheirdestinationsmorequickly,butatthe
costofhigherfuelconsumption�Anexampleofthisiswhentwo
vehiclesofthesametypedrivetothesamedestination,leavingat
thesametime�Thecarthattakesthe“highfuel-efficiencyroute”
takesveminuteslongertoarrivethanthecaronthenormalroute,
butituses0�8literslessfuel,resultingina17�8%reductioninCO
2
�
emissionsTherearemanycasesinwhichdrivingonnormal roads
insteadof highwaysmaytake alittlelonger,butcanreducethe
overallfuelconsumptionandCO
2
emissionsforthetrip�
EcoAssistScoringfunction
(carnavigationscreen)
InterNaviRouteselectionscreen
Resultofhighfuel-eciency
routecalculation
Web-basedTeachingFunctionson
users’personalhomepages
14
HondaEnvironmentalAnnualReport2010
HondaGroupcompaniescasestudies
InitiativesinJapan
Additionally, changing departure times slightlyto reach the
destinationwhileavoidingcongestioncanalsoreduceCO
2
emissions�A partofthe“departuretimeadvisor”serviceavailable
throughtheInterNavimembers-onlypersonalhomepage(accessible
throughPCs and mobilephones) is a function that lets users
comparerequiredtime,chargesfortollroadsandfuelconsumption
thatcanbeattainedbychangingtheirdeparturetimeslightly�While
planningthetripathome,userscanselectthemosteconomicaltime
tomakeatrip�
Bothoftheseservicesareprovidedusing“InterNaviTraffic
Information,”withaccuracygleanedfromanenormousamountof
memberdrivingdata,andtelematicstechnologythatprocessesthis
dataforuse�
Advanced car navigation using high-performance
“route generation and delivery” server technology
Guidanceusing“highfuel-eciencyroutes”andotherspecialroutes
wasmadepossiblewiththeintroductionofthe“InterNaviRoute”
function in 2008� Before that, routes for carnavigation were
calculatedinthecarnavigationunit,basedupondeliveredtraffic
information�However,therearelimitstothecomputingpowerofcar
navigationsystems,andtotheirabilitytohandleincreasingly
complicateddemandsforrouteplanning�Accordingly,asof2008
thisrolehasbeentakenoverbythe“InterNaviInformationCenter”
server,whichcalculatesroutesontheserveranddeliversthemto
thevehicle�Thelatestdata,includingtrafficinformation,fuel
eciency,weatherandtouristinformation,roadtolldiscountsand
drivingtimeisstoredontheserverandusedtocreatesophisticated
route data that was formerly not possible� Examples includethe
“highwayroute/fastestnormalroadroute”thatprovidesthefastest
route;the“highfuel-efficiencyroute”optimizedtoreducefuel
consumption;the“smartroute”thatcarefullybalancestime,
distance,androadusagecharges;the“scenicroute”thatprovides
thebestscenery;andthe“ETCdiscountroute”thatmakesoptimal
useofroadtolldiscounts�
AtthecoreoftheseservicesisHonda’sown“InterNaviTraffic
Information”service�Thisinformationcombinesformer“VICS*
1
Information”andmemberdrivingdatacollectingusingthe“Floating
CarSystem*
2
,”andalsocoversroadsnotprovidedbyVICS,resulting
in highlyaccurate route calculations�This center storesreal-time
datafrombothVICSandtheoatingcarsystem,aswellasavast
wealthofstatisticaldataforeachtimeperiodbaseduponprevious
information,andbyutilizingthisdatafully,canprovidehighaccuracy
routecalculations�
*1Asysteminwhichvehicleinformationiscollected,processed,andcompiledbythe
VehicleInformationandCommunicationSystemcenter(VICScenter)istransmitted
to devices mounted in cars using FM multiplex broadcasting or route-based
transmissionequipment,andthatdisplaysgraphicalandtextdataonthese�Thisis
principallyusedforhighwaysandmainroads�
*2Systemthatsharesdrivingdata(FloatingCardata)fromInterNavidevicesincars,
andthatusesthisinrouteguidance�Hondawastherstautomobilemanufacturer
toimplementthisin2003,enablingtheprovisionofper-lanetracinformation�
Comparisonoffuelconsumptionfor
dierenttimeperiodsonthepersonal
homepagedeparturetimeadvisor
Mainroutesupuntilnow
fromthecarnavigationsystem
15
HondaEnvironmentalAnnualReport2010
Distribution of InterNavi Trac Information for trips
InterNaviRoutefromtheserver
InterNavi Route created independently by the server
Distribution
ofInterNavi
TracInformation
fortrips
Distribution
ofInterNavi
TracInformation
fortrips
Routecomputation
bycarnavigation
system
Thecarnavigator
processesdatato
createaroute
Theservercreatesa
routethroughnumerous
high-speedcalculations.
Routecomputation
byserver
Internavi
trac
data
Route
computation
Route
computation
HondaGroupcompaniescasestudies
InitiativesinJapan
HondaGroupcompaniescasestudies
Continued usage of Eco Assist™ functions brings an
approximate 10% improvement in fuel eciency
BoththeInsightandtheCR-ZincorporatetheEcoAssist™ecological
driverassistancesystemasatechnologytosupportenvironmentally
responsibledriving�Thesystemoffersfeaturessuchasthe“ECON
mode” automaticcontrolswitch for maximum fueleconomy; the
“EcoGuidefunction,”whichdisplaystheleveloffueleciencyusing
a variety of display colors; andthe“EcoScoringfunction,”which
displaysagreen-drivingscoreanddetailedfuel-economyinformation
afterarouteiscompleted�*
Inadditiontothesefunctions,vehiclesincorporate“Web-based
TeachingFunctions�”Thistelematicsservice-relatedfunctionality
enablesInsightandCR-Zownerstoreceiveadviceandchecktheir
progressonapersonalizedhomepage�Resultsofeconomicaldriving
diagnosticsandfuel-efficiencyinformationuploadedfromthecar‘s
navigationsystemtotheInterNaviInformationCenter,allowsusersto
reviewinformationremotelyonaPCormobilephone,andtotrack
theirprogressongraphs�Inaddition,userscanalsoparticipatein
“monthlybestfuelefficiency(perday)”and“monthlyaveragefuel
efficiency”rankings�Theseprogramsgiveownersrankingsthat
motivatethemtoadoptmoreenvironmentallyfriendlydrivingstyles�
TheserankingsarealsopublishedonHonda’shomepageasthe“Eco
GrandPrix�”Byincludingitemssuchasregionalrankings,which
provideadierentperspectiveonmembers’homeareas,therankings
cangivemembersafurtherincentivetowardsenvironmentallyfriendly
driving�HondahasheardthattheEcoGrandPrixhasheightened
awarenessofthefuel-efficiency rankings,andthatithasspurreda
curiosityamongcustomersaboutenvironmentallyfriendlydriving�
Furthermore,1�7millionpiecesofdataonfuelefficiency,from
approximately5,000Insight’shavebeenuploadedtotheInterNavi
PremiumClubserver�Ananalysisofthisdatashowsthatfuel
efficiencyimprovedalongwithdriverexperience�Acomparisonof
dataobtainedimmediatelyafterpurchasewithdataobtainedfrom
afterthevehicle’s300thtripshowedanaverage10%increase,with
somedriversimprovingbyasmuchas20%—sucientproofthatthe
EcoAssist™functioncanleadtoreal-worldimprovementsinfuel
efficiency�Asurveywasconductedofowners,and70%answered
thatEcoAssist™hadmadethemmoreawareoffueleciencyand
environmentallyfriendlydriving,increasingtheirawarenessofeco-
friendlydriving�Thishadtheeectofpresentinginamoreobvious
mannerthedierencethatdrivingahybridvehiclecanhaveonCO
2
emissions�Userswereaskedtorecordthefuelefficiencyoftheir
previouscars,andtheirCO
2
emissionswereestimated�Aggregating
individualsavingsenabledanestimateofoverallreductionsfrom
members�InMay2010alone,2,819people achievedamore than
260,000kgreductioninCO
2
emissions�
Inthisway,actualdataobtainedfromdriverscanbevisualizedin
avarietyofformats,andHonda’sfurtheraccumulationandutilization
ofthisdatafurthersupportstheCO
2
reductioneortsofusers�
*Installingtheoptional“HondaHDDInterNaviSystem”letsuserscheckdetailsoftheir
drivingpractices,andreceiveadviceonscreenforimprovingfueleciency�
Promoting Eco Driving with the industry’s rst free
of charge “Linkup Free” service
Untilnow, usingservicessuchasInterNaviTracInformationasa
partofcarnavigationhasrequiredconnectionandsettingsbetween
carnavigation andcommunicationsdevices�However,LinkupFree
madeitsdebutwiththeCR-ZreleasedonFebruary25,2010�It
Improvementinfuel-eciencyamongst
allInsightEcoAssistusers
CR-Zfueleciencyrankings—displaying
bestmonthlyaveragefueleciencyrankings
“EcoGrandPrixPrefecturalRankings”screen
16
HondaEnvironmentalAnnualReport2010
HondaGroupcompaniescasestudies
InitiativesinJapan
enablesuseofallinformationsystemsfreeofchargefromthedayof
delivery�Inaddition,itistherstsystemintheindustrytoimposeno
communicationscharges*�
BeingabletoeasilyuseinformationserviceswiththeLinkupFree
servicemeansthatthereislikelytobeanincreaseinuploaded
FloatingCardata,andaconsequentincreaseintheaccuracyof
InterNaviTracInformationthatmakesuseofthisdata�Thisisalso
expectedtobeeectiveinenvironment-friendlydrivingintwoother
ways:First,moreuserswillutilizeEcoAssist™,andbyparticipatingin
fuel-eciencyrankingsanddrivingmoreeconomically,willincrease
overallfueleciencyandreduceCO
2
emissions�Second,moreusers
willuseInterNaviTracInformationinordertotravelmoreeciently,
thusreducingfuelconsumption overall�UsingInterNaviTraffic
Informationtoavoidcongestionwillleadtoreducedtraveltimeand
lowerfuelconsumption�
Hondaisworkingtovisualizetheeectoftheseinitiativesbased
upondatauploadedbymembers,usingsimulationstocalculateboth
CO
2
reductionsandsavedtimeforeachmonth,andispublishingthis
dataineasy-to-understandgraphformforusers�Forexample,thetotal
reductionfrommembersinMay2010totaledabout28milliontonsof
CO
2
�Thesimulationshowedthisasequivalentto25,000beechtrees,
takingupabout60hectares�TheeectofEcoAssisthasamultiplier
eectbyusingroutesthatavoidcongestion�Havingevenmorepeople
drivinginanenvironmentallyfriendlywaythroughuseoftheInterNavi
PremiumClubalsomeansevengreaterCO
2
reductions�
“LinkupFree”alsosupportsthe“InsightGSpecialEdition”released
inApril2010,andHondaplanstooerfuturesupportforothermodels�
*Usage for 3 years is free of charge, and after this period, receiving a vehicle
inspectionataHondadealerwillextendthistothenextinspection�
Honda, changing Eco Drive to “Fun Drive”
Hondahasplacedgreatimportanceupontheideaof“fundrive,”
namelygoingforscenicdrives,andonenjoyingdrivingitself�By
injectinganelementoffun intofuel-efficientdriving,Hondahopes
thatthiswillspurmorepeopletowardsdrivinginthismanner�
Untilnow,drivingeconomicallyhashadaverystaidimage,but
thereareincreasingnumbersofpeoplewhoaredrivingactivelyusing
techniquestoincreasefueleciency�Hondaisraisingtheawarenessof
drivinginafuel-efficientmanner,byindicatinglevelsoffuel-efficient
drivingperformancetopeoplewhodrivewhilepayingattentiontotheir
acceleratorus�Fueleciencywithahybridvehiclealsobenetsfrom
neacceleratorcontrol,aswellasfromthefunaspectofdrivingwhile
payingattentiontouseoftheassistmotor,andwhentocharge�Even
peoplewhoaredrivingahybridvehicleforthersttimestarttoenjoy
otheraspectsofgoingfordrives,suchastheactofdrivingitself�
Furthermore,thesefunctionsthatteachdrivershowtobemore
fuel-efficientspurthemtofindingpleasureindriving�Theyalso
providesanenvironmentwithwhichuserscanviewdriving
evaluationssentfromthecarnavigationtotheserverontheirhome
computers�Wehavestartedtoseeanewrelationshipformbetween
customersandmanufacturers,withEcoDriveasthecatalyst�
Simplyavoidingtraccongestionandwastefuldrivinghabitscan
reduceCO
2
emissions�Whenswitchingovertohybridvehicles,
efforts needto bemadenotonlyin carperformance,butalsoin
encouragingdriverstoworktowardsfutureCO
2
reductions�Honda
aims to improveitstechnologies,and at the sametime, make
environmentalimprovementsleadingtofurtherreductionsinCO
2
emissions�Hondawillcontinuetoprovidefuel-ecientdrivingthatis
alsofun�
Visualizationofavoidanceof
congestionusingInterNaviTracInformation
“LinkupFree”service
17
HondaEnvironmentalAnnualReport2010
InitiativesinJapan
HondaGroupcompaniescasestudies
Toimprovefueleciencyinmotorcycles,Hondaismovingforwardwitharangeoftechnicaladvances.These
includeincreasingeciencyinenginecombustionandthedrivesystem,aswellasdevelopmentsinvehicle
bodiesandtheircomponents.Hondaisalsoworkingtowardsincreasingfueleciencythroughchangesto
thecharacteristicsofengineoil.Reducingtheviscosityoftheengineoil,whenmatchedtoamotorcycles’
characteristics,canincreasefueleciency.Bydeployinglow-viscosityoilonaglobalscale,Hondahopesto
reducetheburdenontheenvironment.
Honda R&D Co., Ltd. Motorcycle R&D Center
HondaGroupcompaniescasestudies
Deployment of low-viscosity engine oil to
increase fuel eciency of motorcycles
Friction reduction by switching to
genuine Honda low-viscosity motorcycle oils
Toachievehighfueleciencyinmotorcycles,Hondaisdeveloping
andutilizingavarietyoftechnologiestoreducefuelconsumption,
suchasincreasingthecombustionefficiencyofengines,reducing
frictionandapplyingidlingstopsystems�Asonemethodtoreduce
engine friction, Honda is focusing on the engine oil used in
motorcycles�Sincetheearly1990s,Hondahasbeendevelopinglow-
viscositymotorcycleoilsasonewaytoreducefuelconsumption�
Engineoilpreventsdirectcontactbetweengearsandothermetal
parts,andplaysaveryimportantroleinpreventingdefectsand
wear�Loweringtheviscosityoftheoilreducesfriction-relatedenergy
losses,meaningincreasedenginepowerandimprovedfueleconomy�
Since1992,therehasbeenamovetowardlowerviscosity
engineoilsinlinewithstrengthenedfueleconomyregulations�
Formerly,motorcyclesusedthesameengineoilascars,butusing
low-viscosityautomobileoilsinmotorcyclescausesoperational
problemssuchasclutchslippage�Issuessuchasthismeanthat
simplyusinglow-viscosityautomotiveoilinmotorcyclesisinsucient
tomeettheperformancerequirementsofmotorcycles�
Development of all models presuming the use of
low-viscosity motorcycle oil
Clutch slippage caused byusing low-viscosityautomotive oil in
motorcycles is caused bythe difference in structure between
automotive and motorcycle engines� In automobile engines, the
engine,clutch,anddrivesystemsareseparatemechanisms,therefore
theclutch,andtransmissionarenotaectedby theengineoil�On
the otherhand, the clutch andtransmissionin motorcycles are
containedwithinthe engine case and is thus lubricated with the
sameoil,meaningallofthesepartsareaectedbytheengineoil�It
isthereforenecessarytohaveasingletypeofoilthatcanmeetthe
performance requirements ofall these components� Motorcycle
engines are also often used under harsher conditions than
automobileengines,withhigherenginerevolutions,loadsand
temperatureranges,meaningthatengineoilhastomeetparticularly
stringentperformancerequirementsinordertopreventwear�
Hondaandothermotorcycle manufacturersarestandardizing
performancerequirementsformotorcycleclutches�In1998,thenew
“JASOT903”JASO*EngineOilStandardswereestablishedregulating
thesuitabilityofoilforuseinmotorcycles�Aswellasimprovingfuel
18
HondaEnvironmentalAnnualReport2010
Lubricationsystemformotorcycleengine
Allpartsareaectedbyengineoil
Transmission
Clutch
One-way clutch
Lubricationsystemforautomotiveengine
Starter
Theclutch,transmissionandstarterare
notaectedbyengineoil
Dry Clutch
Transmission
(usingaspeciallubricant)
HondaGroupcompaniescasestudies
InitiativesinJapan
efficiencythroughtheuseoflow-viscosityoils,Hondaisdeveloping
productsthattakeintoaccounttypesofoil,suchasmotorcycle
modelsthathavetheuseoflow-viscosityoilasaprerequisite�Asa
result,in2006Hondawasthefirstmanufacturertoapply10W-30
low-viscosityoiltoallitsmodelsofmotorcyclesoldworldwide�
Resultsofinternaltestscomparingfuelefficiencybetweenthe
previoushigh-viscosity20W-40andthegenuineHondalow-viscosity
10W-30showeda5to8%increaseinfueleciencywhilemeeting
thestrictperformancechallengesconfrontedbymotorcycles�Ithas
beencalculatedthatifallmotorcyclesintheAsianmarketchanged
overtolow-viscosityoil,thiswouldgiveayearlyreductionof1�2
billionlitersoffuel,equatingtoareductionin2�83milliontonsofCO
2
�
*EngineoilspecicationsfromtheSociety ofAutomotiveEngineersofJapan(JASE)
presupposinguseinmotorcycles�In1998,JASOT903specicationsfor4-stroke
gasolineengineoilwereestablished,andatpresent,therearefourtypesdepending
onfrictioncharacteristics-MA,MA1,MA2,andMB�
Expanding worldwide use of
low-viscosity oil for motorcycles
Hondaisaimingtoexpandtheglobaluseoflow-viscositymotorcycle
oilinordertocontributetoimprovedfueleciency�Topromoteits
popularityaroundtheworld,Hondaismovingforwardwithmeasures
topromotetheuseandrecommendationoflow-viscosityoilsuchas
thatinitiallyusedtolltheenginecaseduringtheproductionofthe
motorcycleandthegenuineHondaoilprovidedinmaintenance�
Furthermore,thisgenuinelow-viscosityoilformotorcyclesis
dierentfromthatwhichhasbeenusedinautomobiles,andHondais
busypromotingunderstandingofitshighperformancequalities,which
surpasseseventhemoredemandingperformancerequirementsfor
motorcycles�Tothatend,Hondaisbothincorporatingtrainingina
correctunderstandingoflow-viscositymotorcycleoilintraining
programsformechanicsatdealershipsthathavehighcustomer
exposure,andalsorecommendinguseofgenuineHondalow-viscosity
oilintheowner’smanualsincludedwiththemotorcycles,andis
askingforeveryone’scooperationinincreasingtheirfueleciency�
Worldwide,therearecurrentlyfewoilsthatareequivalentto
Honda’slow-viscositymotorcycleoil�However,Hondafeelsthat
withthecontinuingmovetowardstheuseoflow-viscosityoilsfor
automobileenginesaimedatimprovedfuelefficiency,itisalso
necessarytoexpandtheuseoftheseoilsinmotorcycleengines�
Hondaistheworld’slargestmanufacturerofmotorcycles�
Therefore,inordertoprovideconveniencethroughmobility,andby
increasingenvironmentalperformance,tomakethismobilitymore
lasting,Hondawillworktoexpandtheuseoftheselow-viscosity
motorcycleoilsonaglobalscale�
19
HondaEnvironmentalAnnualReport2010
Eectoflowviscosityoilonfueleciency
Vehicle A Vehicle B
0
20
40
60
80
120
100
■ 20W‒40 (High-viscosity)
■ 10W‒30 (Low-viscosity)
105
108
100100
DisplayofJASOmarkongenuineengineoil
M081HMC000
JASO T 903:2006
適合品
本MA性能の品質保証者
本田技研工業株式会社
MA
Honda
JP XXX 2009-00000
Conformable to Honda
Requirements for
Motorcycle Lubricant
since 2001
Toprovidecustomerswithselection
criteriaforengineoil
InitiativesinJapan
HondaGroupcompaniescasestudies
InFY2010,HondaupdatedthecontentofmeetingsbetweenitsPurchasingOperationsandsupplierstocre-
atetheHondaGreenNetworkMeeting(HGNM)system.Thisenhancedformatsupportsmoretimelytwo-
waycommunicationbetweenHondaandHondaGroupsuppliers,leadingtotheachievementoftargetsfor
thereductionofenvironmentalimpacts.InFY2010,HGNMswereheldinJuly2009andMarch2010.The
secondHGMNroundforFY2010washeldattheSaitamaFactory,theHamamatsuFactory/HosoePlantand
theKumamotoFactory.Environmentalocersfromsuppliersnationwideattendedthemeetings.
Honda Purchasing Operations
Two-way meetings with suppliers result in
shared reduction targets
HondaGroupcompaniescasestudies
Channel for two-way communication with
front-line workers
Hondahaslongusedgeneralmeetings,knownas“EnvironmentalLiai-
sonMeetings,”asawaytoensuresuppliersunderstanditsphilosophy
andpolicies,andtohelpsupplierstoreduceenvironmentalimpact�In
FY2009,thesemeetings wererestructuredto create theHGNMsys-
tem�Asthenamesuggests,theseassembliesseektobuildanetwork
basedontwo-waycommunicationandenhancereciprocalunderstand-
ingwiththoseworkinginthefrontlineofmanufacturing�
HeldonMarch18,2010,theHGNMattheSaitamaFactorywasa
half-daysession�Therewereanumberofpresentationsoutliningprog-
ressontheimplementationofeectivemeasures,includingonebya
supplier,HondaElesysCo�,Ltd�,concerningthepartialremovaloflights
toreducetheamountofpowerusedforfactorylighting�Therewasalso
acasestudypresentationbyShowaCorporationaboutreducingCO
2
emissionsthroughcompositeenergyconservationmeasures,including
thetreatmentofaluminumsawdustandoilmistinanewfactory�
Facilitymanagementstathenbriefedparticipantsoninitiativesto
envolvetheenergyconservationmeasuresimplementedattheSaita-
ma Factory to suppliers’ facilities� The brieng also included case
studiesaboutlow-keybuthighlysuccessfulenergyconservationmea-
sures,suchasthereductionofpowerconsumptiononholidaysandat
night through the visualization of electricity consumption for each
manufacturingfacility�
All of the reports presented by suppliers and Honda were ex-
tremelyconvincing,andhelpedtomotivateotherparticipantswork-
inginsimilarsituationstoincreasetheirowneortstoreduceenviron-
mentalimpact�
TheHGNMattheSaitamaFactoryconcludedwithgroupdiscus-
sions�Attendeesdividedintosevengroupsforthisnewactivity,which
wasintroducedasamechanismforinformationsharing�Hondasta
andrepresentativesofsuppliersparticipatedinlivelydebatesontop-
icsincludingmonitoring methodsforCO
2
emissions�The discussion
sessionsalsoprovidedopportunitiesforcommunicationamongsup-
pliers’representatives,aspeopleworkinginsimilarsituations,includ-
ingexchangesofviewsonproblemsandtheidenticationofshared
challenges�Attheendofthegroupdiscussions,eachgrouppresented
theresultsofitsdeliberations,allowingallparticipantstoshareboth
theissuesdiscussedandthecountermeasuresproposed�
Suppliershavedierentapproachesandareimplementingavari-
etyofinitiatives�ItisunlikelythatallwouldacceptHondaideasand
initiatives�InFY2009,communicationactivitiesatHondaGreenNet-
workMeetings(HGMN)atvesitesthroughoutJapanhelpedtobuild
understanding not only between Honda and its suppliers, but also
amongsuppliers�WewillcontinuetousetheHGNMprocesstoad-
vanceenvironmentalinitiativesacrosstheentireHondaGroup�
Eachgrouppresentedareportontheresults
ofitsdiscussions.
Aninformationsharingsessionduringand
HGNMattheSaitamaPlantinAugust2009
Participantsweredividedintosmallgroupsfor
groupdiscussions.
20
HondaEnvironmentalAnnualReport2010
InitiativesinJapan
Administration
InitiativesinJapan
UseofJapanesegovernment-designatedenvironmentallyresponsiblevehicles*
Compositionoflowemissionandhighfueleconomyvehicles(gasoline,hybrid,naturalgasvehicles)incompanyeets
2006 2007 2008 2009 2010
(Vehicles)
(FY)
0
200
300
400
100
Introduction
rate
4.0%
Introduction
rate
3.6%
Introduction
rate
3.6%
Introduction
rate
5.5%
Introduction
rate
15.4%
114
101
87
9
5
13
80
4
9
92
76
5
8
131
117
3
8
339
326
0
12
■ Fuel cell electric vehicles
■ Hybrid vehicles
■ Electric vehicles
■ Natural gas vehicles
3
3
8
1
2006 2007 2008 2009 2010
(Vehicles)
(FY)
0
2,000
2,500
3,000
1,500
1,000
500
2,691
2,485
2,306
2,285
2,118
Vehicles that
meet green
purchasing
guidelines
291
890
132
256
909
182
1
30
28
1,131
199
209
111
5
18
182
504
152
110
221
626
170
1,125
1,307
146
123
140
418
1
24
126
1,315
1,224
117
109
107
341
108
102
■ Compliance with the 2007 exhaust emission standards
(mini trucks)
■ Honda LEVs*
1
■ Emissions comply with 2000 regulations*
2
■ Emissions 25% lower than 2000 regulations
■ Emissions 50% lower than 2000 regulations*
3
■ Emissions 75% lower than 2000 regulations*
4
■ Emissions comply with 2005 regulations*
5
■ ULEV (emissions 50% lower than 2005 regulations)*
6
■ SULEV (emissions 75% lower than 2005 regulations)*
7
1
20
7
Adoption
rate
93.9%
Adoption
rate
88.9%
Adoption
rate
89.1%
Adoption
rate
96.3%
Adoption
rate
96.4%
Total:
2,198
*1Of108vehicles,92attained2010fueleconomystandardsunderamerdedJapanRationalizationofEnergyUselaw;
2attained2010fueleconomystandards+5%
*2Of24vehicles,1attained2010fueleconomystandards+25%
*3Of341vehicles,271attained2010fueleconomystandards;6attained2010fueleconomystandards+5%;3attained2010fueleconomystandard+10%;
1attained2010fueleconomystandards+20%;1attained2010fueleconomystandards+25%
*4Of107vehicles,84attained2010fueleconomystandards;5attained2010fueleconomystandards+5%;4attained2010fueleconomystandard+10%;
1attained2010fueleconomystandards+15%;1attained2010fueleconomystandards+20%
*5Of102vehicles,8attained2010fueleconomystandards;15attained2010fueleconomystandards+5%;4attained2010fueleconomystandard+10%
*6Of117vehicles,50attained2010fueleconomystandards;54attained2010fueleconomystandards+5%;5attained2010fueleconomystandards+10%
*7Of1,315vehicles,56attained2010fueleconomystandards;479attained2010fueleconomystandards+5%;171attained2010fueleconomystandards
+10%;3attained2010fueleconomystandards+15%;97attained2010fueleconomystandards+20%;418attained2010fueleconomystandards+25%
*Vehiclesotherthangasoline-poweredvehiclesthatareeligibleunderthegovernment’sgreenprocurementscheme�
Use of environmentally responsible low-emission vehicles as
company cars at main facilities
Administration
21
HondaEnvironmentalAnnualReport2010
Noise reduction
Reduction of in-vehicle VOCs
Hondaisstrivingtoreducethenoisecausedbyacceleration�Themainsourcesofaccelerationnoisearetheengine,the
intakeandexhaustsystems,andthetires�ThetechnologieslistedbelowwereimplementedintheCR-ZreleasedinFebruary
2010inJapantosuppressengineandintakeandexhaustnoise,reducingexteriornoisefromthecontinuouslyvariable
transmissionto72dBA,lowerthanthe76dBArequiredbyregulations�
SinceOctober2007,allHondaautomobilessoldinJapanhavemettheguidelinesforin-vehicleVOCcontentmandatedby
Japan’sMinistryofHealth,LaborandWelfare�
InitiativesinJapan
Productdevelopment
Automobiles
InitiativesinJapan
Product development
22
HondaEnvironmentalAnnualReport2010
All-newandredesignedvehiclesintroducedinFY2009attaining2010standards
2010fueleconomystandards+25%:3models CR-Z,StepWagonFF,StepWagonSPADAFF
2010fueleconomystandards+20%:2models StepWagon4WD,StepWagonSPADA4WD
2010fueleconomystandards+5%:1model Acty
Principalnoise/vibrationreductiontechnologies
◦Enginenoisereductiontechnology
・High-rigiditycylinderblock
・High-rigiditycrankshaft
・
Stienerintegratedintoaluminumoilpan
・Hoodinsulation
・Enginecompartmentundercover
◦Intakenoise/radiantnoise
reductiontechnology
・High-rigidityaircleaner
・High-rigidityresonatorchamber
◦Exhaustnoise/radiantnoise
reductiontechnology
・Noise-absorbingchamber
・2-layershellsilencer
・2-layerheatcover
Enginecompartmentundercover
Muesenginenoiseoutsidethecar�
High-rigidityaircleaner
Ensuresrigidityand
reducesradiatedsound�
2-layershellsilencer
Ensures rigidity of external plates
andreducesradiatedsound�
Noise-absorbing
chamber
Acoustic material in
the engine compart-
ment improves noise
reductioneciency�
Case studies
InitiativesinJapan
Productdevelopment
23
HondaEnvironmentalAnnualReport2010
● “Step Wagon” 2.0-liter i-VTEC engine
ThenewStepWagon,introducedinJapaninOctober2009,usesthenewvari-
ableintakecontroli-VTECengine,anadvancementontheVariableValveTiming
andLiftElectronicControl(VTEC)enginethatdelaysthetimingofoneofthetwo
intakevalvesin low engine-load drivingconditions�The use of variableintake
control, which is provided by optimal throttle valve management that utilizes
bothvalvetimingcontrolandadrive-by-wiresystem,dramaticallyreducesthe
energyloss(pumpingloss)causedbyintakeresistance�
Largediameterintakevalvesandvalvetimingwithafocusontorqueatlow
andmediumenginespeedsprovidesampletorquerightfromastop,givinga
widerrangeatwhichdelayedvalveclosetimingscanbeused�Incombination
withhigh-precisionair-fuelratiocontrolandsharplyreducedfriction,thishas
provided signicant increases in fuel eciency, as well as major reductions
inweight�
Intakevalveclosetimingcontrol
Normally,incruisingandotherlowengine-loaddrivingconditions,thethrottlevalveisonlypartiallyopen,whichcon-
strictstheairintakeandleadstoincreasesinpumpingloss�However,thenewvariableintakecontroli-VTECengine
intheStepWagonusesadrive-by-wiresystemtokeepthethrottlevalvewideopen,whichenablessmoothintakeair
oweveninlowengine-loaddrivingconditions,therebyreducingpumpinglosses�
TheVTECmechanismclosestheintakevalveatalater-than-normalstageinthecompressionstroke,meaningthata
partoftheintakemixturethathasbeenpulledintothecylinderisforcedoutagainintotheintakemanifold�Asaresult,
theamountofintakeaircanbecontrolledwithouthavingto
reducethethrottlevalveopening�Theconsequentreduction
in intake resistance can reduce pumping losses by up to
15%*, with a corresponding increase in energy eciency�
Whencomparedtonormalgasolineengines,thisprovides
thetorquenecessaryforlow-loadconditionswhileusingless
fuel,therebysignicantlyincreasingfueleciency�
*Comparedtoregulargasolineenginesofthesamedisplacement(Hondameasurements)
● Technologies to improve Step Wagon emissions
ThenewStepWagonisequippedwitha2�0-literi-VTECengine,andhasbeencertiedbytheMinistryofLand,In-
frastructureandTransportasachievinga“75%reductionover2005emissionsregulations�”Hondaisfocusingon
producingcleanercombustiongasitselfasonemeanstoachievecleanerexhaust,andtheuseofanair-owmeter,
alinearair-fuelratiosensorandanO
2
sensorhasachievedmorepreciouscontroloftheair-fuelratio,resultingin
reducedexhaustemissions�Additionally,atwo-bedcatalyticconverterislocateddirectlybelowthecylinderhead,
whichformsasingleunitwiththeexhaustmanifold�Bydramaticallydecreasingheatlossfromthecombustiongas,
thecatalyticconverterstartsfunctioningmorequickly,anditcanuselesspreciousmetal,foroverallexceptional
environmentalperformance�
Thethrottleapertureis
keptrelativelywideto
allowsmootherairintake�
Theairintakevalveisnot
closedevenafterthepistonhas
passedbottomdeadcenterand
startedtoriseagain�
Toadjustthegasmixtureto
therequiredamount,partof
theintakemixtureispushed
intotheintakeport;theair
intakevalveisclosed�
Automobiles
Hondacontinuestoworktoreducetheuseoffourheavymetalsconsideredtohaveadverseeectsontheenvironment
(lead,mercury,hexavalentchromiumandcadmium)�IntheproductionoftheStepWagonandothervehiclesreleasedin
FY2010,HondaattainedthereductiontargetssetbytheJapanAutomobileManufacturersAssociation(JAMA;seechart
below)�TheCR-ZisalsotherstHondacartohavemercury-freehigh-intensitydischargeheadlights�
The company expanded,by approximately10%(baseline: FY1996), the installation of air-conditioning systems that
reducetheuseofHFC134a(baseline:FY1996),usingthemin27outof29models�Hondaisexaminingtheviabilityofimple-
mentingair-conditioningsystemsthatusenoHFC134aandismonitoringnewtechnologicaldevelopments�
MostoftheCR-Z’sinteriorandexteriorplasticpartsaremadeofeasilyrecyclableolenresins�Changeslikethesehelp
toreducepolyvinylchloride(PVC)useandthechlorineconcentrationsinshredderdust�
Motorcycles
Hondacommitteditselftoreducingtheuseoffourheavymetals(lead,mercury,hexavalentchromiumandcadmium)inall
modelsproducedinJapanbytheendof2005�ThecompanyattaineditsvoluntaryreductiontargetsbytheendofFY2007
andinFY2010continuedtooperatewithintargetlevels�InJapan,Hondaalsoeliminateditsuseofpolycyclicaromatic
hydrocarbons,prohibitedunder2010Europeanregulations�
Power Products
Hondaalsocommitteditselftoreducingtheuseoffourheavymetals(lead,mercury,hexavalentchromiumandcadmium)
inallpowerproductsproducedinJapanbytheendof2006�Noregulatorystandardsforpowerproductsareineectin
Japan,butHondaisworkingtovoluntarilyreducetheuseofSOCsinpowerproductsinaccordancewithJAMA’svoluntary
targets�Hondahasalreadyattainedthetargetsforlead,mercuryandcadmium�Hondahaseliminatedtheuseofhexavalent
chromiumforallpurposesexceptforanti-corrosiontreatmentsincertainmarineoutboards�
Reducing the use of SOCs
InitiativesinJapan
InitiativesinJapan
Productrecycling
Development initiatives
Product recycling
*JAMAvoluntaryreductiontargets(newautomobiles)
Target substance Target period Details
Lead Startingin2006
Amountpervehicle(baseline:1996)
(Automobiles:10%orless)
(Motorcycles:60gorless)
Mercury Startingin2005
Bannedexceptforsomeparts(smallamounts
allowedinhigh-intensitydischargeheadlights
andLCDpanelsfornavigationsystems)
Hexavalentchromium Startingin2008 Banned
Cadmium Startingin2007 Banned
24
HondaEnvironmentalAnnualReport2010
Recovery of used batteries
SinceFY1998,Hondahascollectedusedbatteriesfromcustomersthrough70saleslocationsinJapanandisexpanding
voluntarycollectionthroughcooperationwithrecoveryagencies�
Voluntary recovery system for hybrid batteries
Honda’sIMA(IntegratedMotorAssist)hybridsystemcontainsarecyclablenickel-metalhydride(NiMH)battery�In1999,
HondaestablishedanoriginalrecoverysystemforIMAbatteriesandprocessesend-of-lifeunits,eectivelyrecyclingtheir
preciousmetals,stainlesssteelandothermaterials�InFY2010,Hondarecovered498IMAbatteries�
Use initiatives
Batteriesandleadrecovered
2005 2006 2007 2008 2009
(Thousands)
(FY)
0
400
600
800
(Tons)
0
2,000
1,000
3,000
4,000
200
■ Used batteries ■ Lead
3,340
3,290
2,860
2,332
445
438
381
311
2,144
286
InitiativesinJapan
Productrecycling
RecoveryprocessforIMAbatteries
Customerordealerreturnsend-of-lifevehicle
1
Disassemblycompany
2
Transportcompany
4
Recyclingcompany
5
Requestto
pickupbattery
IMAbatteryispickedup
IMAbatterymoves
towardrecycling
Directionsforturninginbattery
HondaTradingCorporation
(personinchargeofrecovery)
3
25
HondaEnvironmentalAnnualReport2010