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An investigation on the inspection of grey & finished knit fabric in wet processinge

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PROJECT ON
PROJECT ON









 
Year of Establishment: 2009
!"!#$%!"& 
'%%#"&" !"#$%&$'
("%%&&()*'+,-+*()
& ./00
!)!#& 12#+3+
* 45+
*+  +
* ,+678
*, 9+
 :;<*000=+!
 
Year of Establishment: 2009
!"!#$%!"& 
'%%#"&" !"#$%&$'
("%%&&()*'+,-+*()
& ./00
!)!#& 12#+3+
* 45+


*+  +
* ,+678
*, 9+
 :;<*000=+!
INDRODUCTION
>   *  +)      )   =+)  ?
++++=+)!
   >   +  )) )  + )   *
+5!+)))+
+)!
Aim of the project
&".
/.  &#& 0#!&  #&"1 (!   # %#2 "&&  ' "&&#$ % % ! 
%#&!.
3. %!"&1$.
4. %!"5!##0.
6. %!"'&$.
7. 8##9%!"1.
:. ###9%!"1"&.
&".
/.  &#& 0#!&  #&"1 (!   # %#2 "&&  ' "&&#$ % % ! 
%#&!.
3. %!"&1$.
4. %!"5!##0.
6. %!"'&$.
7. 8##9%!"1.
:. ###9%!"1"&.
&"1"#
#++))
+      #+!   

    ))   +  
 ) + =+ )  ))  
)  )!  @  
  +))      )! 
  *      

#++))
+      #+!   
    ))   +  
 ) + =+ )  ))  
)  )!  @  
  +))      )! 
  *      

Fabric Inspection
When, why, where

9+)=+)+2=+).00*0003

(+++=+)!

<0A))++=+)

:.A+)

7A++)

9+)=+)+2=+).00*0003

(+++=+)!


<0A))++=+)

:.A+)

7A++)

#+))

)+)B)*B)B

$++))B)B)

)+)))*))+!
Inspection Standards
<! 9'

C)+
:! #+'

D)+E
7! ,))F;G'

H*+
<! 9'

C)+
:! #+'

D)+E

7! ,))F;G'

H*+
;,<=>*#&"14#&&
Gre y Fabric Inspection
,
5 +)   E  H+ > 
+5
Four Point System
#+ 9 '     ) ++  23    E ! #  
)-+1!
$+))1!$!!+1!
Four Point System
Calculation:
Such as point =12
WTX1000X39.37 23.82X1000X39.37
MTR = = =52M
F/G X F/D 380X47
POINTX100X39.37 16X100X39.37
TOTAL POINT = = =25 (B)
F/DXMTR 47X52
Grey Fabric Inspection Repot of Aman Tex Ltd
Grey Fabric Inspection Faults
%?
/.%+?
3.?
4.#
6.?
-@.
A."!

B.
:.+#&&
7.,1"&
Grey Fabric Inspection Faults
%?
!&&
<! D)!
:! $))))!
7! $).
!&&
<! D)!
:! $))))!
7! $).
%#&

I)+)))).
%#&

I)+)))).
Grey Fabric Inspection Faults
/.%+?
Causes:

High Yarn Tension

Bad Setting of the Yarn Feeders

Old & Worn out Needle set
Causes:


High Yarn Tension

Bad Setting of the Yarn Feeders

Old & Worn out Needle set
Remedies:

Ensure uniform & the right Yarn tension on all the feeders.

Keep the recommended gap, between the Yarn Feeders & the
Needles.

Periodically change the complete set of needles.
Remedies:

Ensure uniform & the right Yarn tension on all the feeders.

Keep the recommended gap, between the Yarn Feeders & the
Needles.

Periodically change the complete set of needles.
Grey Fabric Inspection Faults
3.?
Causes:

J!

$+++*+*+
!


())!

J)!

$
Causes:

J!

$+++*+*+
!

())!

J)!

$
Remedies:

J++K))
+!

&+!

L)!

4+))!
Remedies:

J++K))

+!

&+!

L)!

4+))!
Grey Fabric Inspection Faults
4.#
Causes:

Improper tension.

Same drive for both knit & tuck stitch.

Curved needle latch.
Causes:

Improper tension.

Same drive for both knit & tuck stitch.

Curved needle latch.
Remedies:

Different drive have to maintained Needle has to change.

Needle has no change.
Remedies:


Different drive have to maintained Needle has to change.

Needle has no change.
Grey Fabric Inspection Faults
6.?
Causes:

J++!

(+)))!

,!'!+!
Causes:

J++!

(+)))!

,!'!+!
Remedies:

J++!

&)!
Remedies:

J++!

&)!
Grey Fabric Inspection Faults

7.,1"&
Causes:

)!

$)+)!!))
)!

M)!

$+K!

()!
Causes:

)!

$)+)!!))
)!

M)!

$+K!

()!
Remedies:

I)+)))!

9+)!


L+!

J+))!
Remedies:

I)+)))!

9+)!

L+!

J+))!
Grey Fabric Inspection Faults
:.+#&&
Causes:

&+))+)!

&B+!
Causes:

&+))+)!

&B+!
Remedies:

"+)!

&+!


D+!
Remedies:

"+)!

&+!

D+!
Grey Fabric Inspection Faults
B.
Causes:

$))+!

$)!
Causes:

$))+!

$)!
Remedies:

L))!

'
Remedies:

L))!


'
Grey Fabric Inspection Faults
A."!
Causes:

L+$)E
!
Causes:

L+$)E
!
Remedies:

LE)!
Remedies:

LE)!
Grey Fabric Inspection Faults
-@.
Causes:

$)))!

L+!

$@)!
Causes:

$)))!


L+!

$@)!
Remedies:

+)))))
>!
Remedies:

+)))))
>!
Finished Fabric Inspection
(##&%#&"1#&%C%#$%#&#$
"&&  % !  %#$ % #&#$ !&D
""!  !)  !& D$%#$ % ?#$
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Finished Fabric Inspection Repot of Aman Tex Ltd

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