Module 2 đấu dây mạch điện và khí nén Trạm lắp đặt sản phẩm

BỘ LAO ĐỘNG THƯƠNG BINH VÀ XÃ HỘI
Tổng cục dạy nghề
Hội thi tay nghề quốc gia 2012

Module 2
Đấu dây mạch điện và khí nén
Trạm Lắp đặt sản phẩm

Hà Nội 3/2012
1


Assembly station

Task
1. According to the Figure 4, Table 4, install the sensors
2. According to the drawings YL-335B04-1, YL-335B04-2, YL-335B04-3, connect the wires to the terminal of the Device-Side
3. According to the drawings YL-335B04-1, YL-335B04-4, YL-335B04-5, connect the wires to the terminal of the PLC-Side
4. According to the drawing YL-335B04-6, connect the pneumatic-lines of the station
2


Table 1 Assembly station PLC's I / O Signal Table
Input signal

Output signal

No.

PLC
input

Component
symbol

Signal
Name

1

X000

SC1

2

X001

3

Signal
Source

No.

PLC
output

Component
symbol

Signal Name

Sensor
4-1

1

Y000

1Y

Solenoid valve
4-1

SC2

Sensor
4-2

2

Y001

2Y

Solenoid valve
4-2

X002

SC3

Sensor
4-3

3

Y002

3Y

Solenoid valve
4-3

4

X003

SC4

Sensor
4-4

4

Y003

4Y

Solenoid valve

4-4

5

X004

SC5

Sensor
4-5

5

Y004

5Y

Solenoid valve
4-5

6

X005

1B1

Sensor
4-6

6

Y005

6Y

Solenoid valve
4-6

7

X006

1B2

Sensor
4-7

7

Y006

HL4

Red
alarm light

8

X007

2B1

Sensor
4-8

8

Y007

HL5

Orange
alarm light

9

X010

2B2

Sensor
4-9

9

Y010

HL6

Green

alarm light

10

X011

3B1

Sensor
4-10

10

Y011

11

X012

3B2

Sensor
4-11

11

Y012

12

X013

4B

Sensor
4-12

12

Y013

13

X014

5B1

Sensor
4-13

13

Y014

14

X015

5B2

Sensor
4-14

14

Y015

HL1

Yellow
Pilot lamp

15

X016

6B1

Sensor
4-15

15

Y016

HL2

Green
Pilot lamp

16

X017

6B2

Sensor
4-16

16

Y017

HL3

Red
Pilot lamp

17

X024

SB2

Stop
button

18

X025

SB1

Start
button

19

X026

QS

E-STOP
button

20

X027

SA

Working
mode

Device
Side

Control
Unit

3

Signal
Source

Device
Side

Control
Unit


VCC
0V

0V
VCC

FU

N

AC220V

L

DO2

2Y

DO3

3Y

DO4

4Y

DO5

COM1 Y000 Y001 Y002 Y003

1Y

4-2

4-3

4-4

Solenoid Solenoid Solenoid Solenoid

4-1

0V valve valve valve valve

0V

COM

DI3

SC2

DI4

SC3

DI5

SC4

DI6

SC5

DI7

1B1

DI8

1B2

DI9

2B1

DI10

2B2

DI11

3B1

DI12

3B2

DI13

4B

DI14

5B1

6B1

6B2

DI15 DI16 DI17

5B2

Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor
4-2
4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16
4-1

4-3
4-4
4-5
4-6
4-7
4-8

SC1

DI2

DO6

6Y

DO7

DO8

DO9

MELSEC

alarm
light

Green

HL6

DO10

0V

HL1

HL2

HL3

Yellow Green

Pilot lamp

Red

COM4 Y014 Y015 Y016 Y017

FX2N-48MR
COM3 Y010 Y011 Y012 Y013

0V

SB2

QS

SA

Stop Start E-STOP Working

button button button mode

SB1

YL-335B simulated
automatic production
line

Diagram of electrical control
(Assembly station )

Yalong Group

Y020 Y021 Y022 Y023 Y024 Y025 Y026 Y027 COM5

24+ X000 X001 X002 X003 X004 X005 X006 X007 X010 X011 X012 X013 X014 X015 X016 X017 X020 X021 X022 X023 X024 X025 X026 X027

5Y

HL5

Solenoid Solenoid Red Orange
valve alarm alarm
4-6 light light

valve
4-5

HL4

COM2 Y004 Y005 Y006 Y007

0V

Explanation
1.PLC input and the sensors are working to use an external
power supply, the positive labeling for the 24V, negative
very 0V, PLC does not use the internal power supply.

YL-335B04-1

4


Sensor Sensor
4-15
4-14

0V

Sensor
4-13

0V

Sensor
4-12

0V

Sensor
4-11

0V

Sensor
4-10

0V

0V

0V

0V

Sensor Sensor Sensor Sensor
4-8
4-7
4-9
4-6
Sensor
4-4

6

0V

5

Sensor
4-3

0V

4

Sensor Sensor
4-2
4-1

0V

3

0V

brown
blue
black
brown
blue
black
brown
blue
black
brown
blue
black

Sensor
4-5

Sensor
4-16

0V

0V

0V

7

0V

8

blue
brown
brown
blue
black

9

blue
brown

10

blue
brown

11

blue
brown

12

blue
brown

13

blue
brown

14

blue
brown

15

blue
brown

16

blue
brown

17

blue
brown

Device Side

24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V
PLC Input Terminal--Sensors

2

Yalong Group

Wiring diagram
（Assembly station ）

YL-335B04-2

5

blue
brown


0V

0V

14

0V

13

0V

12

Alarm light

10

0V

9

0V

Green Orange Public Red
side

0V

11

valve
4-5

valve
4-4
valve
4-3

valve
4-2

valve
4-1

Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid

valve
4-6

+

-

+

-

+

-

+ -

-

+

-

+

0V

3

0V

4

0V

5

0V

6

0V

7

0V

8

PLC Output Terminal

24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V

Device-Side

Solenoid valve & Executive body

2

Yalong Group

Wiring diagram
（ Assembly station）

YL-335B04-3

6


PE
N
L

+V

+V
COM

G

COM

17

YL-003

16

15

14

13

11

10

9
8

0V

7

PLC Input Terminal --PLC-Side
12

24V 24V 24V 24V 24V 24V 24V

0V

6

0V

5

0V

4

0V

3

0V

2

0V

L

N

SB1-2

SB1-1

SB2-2

SB2-1

SA-1

SA-2

QS-1

SA-3

QS-2

Yalong Group

Wiring diagram
（Assembly station ）

YL-335B04-4

7

N
L

FX 2N-48MR Input

COM X000 X001 X002 X003 X004 X005 X006 X007 X010 X011 X012 X013 X014 X015 X016 X017 X020 X021 X022 X023 X024 X025 X026 X027

MELSEC

Control unit YL-Z-17

To the PLC output Terminal
1st 24V of PLC side

PE
N
L

Switching Power Supply


PE
N
L

YL-003

+V
+V
COM

G

COM

14

13

12

11

9
8

7

6

0V

5

0V

4

0V

3

0V

2

COM3 Y010 Y011 Y012 Y013

0V

PLC Output Terminal--PLC-Side
10

24V 24V 24V 24V 24V 24V

COM2 Y004 Y005 Y006 Y007

0V

HL1-1

HL2-1

HL1-2

HL2-2

HL3-2

HL3-1

COM4 Y014 Y015 Y016 Y017

Yalong Group

Wiring diagram
（Assembly station）

YL-335B04-5

8

N
L

COM1 Y000 Y001 Y002 Y003

MELSEC FX2N-48MR Output

Control unit YL-Z-17

From the PLC input Terminal
7th 24V of PLC side

Switching Power Supply


2Y

1B1

Cylinder 4-2

1B2

Solenoid valve
4-2

2B1

Cylinder 4-1
2B2

Solenoid valve
4-1

1Y

6Y

6B2

Cylinder 4-6
6B1

Solenoid valve
4-6

5Y

5B1

Cylinder 4-5

5B2

Solenoid valve
4-5

Air source

3Y

3B2

Cylinder 4-3
3B1

Solenoid valve
4-3

Cylinder 4-4

4B

Solenoid valve
4-4

4Y

Yalong Group

Pneumatic diagram
（Assembly station）

YL-335B04-6

9


Sorting station

Task
1. According to the Figure 5, Table 5, install the sensors
2. According to the drawings YL-335B05-1, YL-335B05-2, YL-335B05-3, connect the wires to the terminal of the Device-Side
3. According to the drawings YL-335B05-1, YL-335B05-4, YL-335B05-5, connect the wires to the terminal of the PLC-Side
4. According to the drawing YL-335B05-6, connect the pneumatic-lines of the station
10


Table 2

Sorting station PLC's I / O Signal Table

Input signal
No.

PLC
output

Rotary
encoder B
phase

1

Y000

X001

Rotary
encoder
A phase

2

3

X002

Rotary
encoder Z
phase

3

4

X003

SC1

Sensor
5-1

4

No.

1

2

PLC
input

Component
symbol

Output signal

X000

Signal
Name

Signal
Source

Component
symbol

Signal Name

STF
Frequency
converter

Device
Side

Y001

RH

5

X004

SC2

Sensor
5-2

6

X005

SC3

Sensor
5-3

6

Y004

1Y

Solenoid valve
5-1

7

X006

SC4

Sensor
5-4

7

Y005

2Y

Solenoid valve
5-2

8

X007

1B

Sensor
5-5

8

Y006

3Y

Solenoid valve
5-3

9

X010

2B

Sensor
5-6

9

Y007

HL1

Yellow

Pilot lamp

10

X011

3B

Sensor
5-7

10

Y010

HL2

Green
Pilot lamp

11

X012

SB2

Stop
button

11

Y011

HL3

Red
Pilot lamp

12

X013

SB1

Start
button

13

X014

QS

E-STOP
button

14

X015

SA

Working
mode

Signal
Source

5

Control
Unit

11

Device Side

Control Unit


VCC

0V

0V

VCC

FU

N

AC220V

L

COM1 Y000 Y001 Y002 Y003

SD
STF STR
E700
Frequency converter

0V

0V

Z
phase

Rotary encoder
A
B
phase phase

(A)

DI4

(Z)

green yellow

Rotary encoder
(B)

white

DI3

DO2

2Y

DO3

3Y

DO4

valve
5-2

valve
5-3

SC1

DI6

SC2

DI7

SC3

DI8

SC4

DI9

1B

DI10

2B

DI11

3B
SB2

SB1

QS

SA

Sensor Sensor Sensor Sensor Sensor Sensor Sensor Stop Start E-STOP Working

5-1 5-2
5-3
5-4
5-5
5-6
5-7 button button button mode

DI5

Green

HL2

Red

HL3

COM3 Y010 Y011 Y012 Y013

0V

Pilot lamp

E700

2

Diagram of electrical control
(Sorting station)

Yalong Group

Frequency
converter

5

COM VOUTIOUT

FX0N-3A

YL-335B simulated
automatic production
line

COM4 Y014 Y015 Y016 Y017

X000 X001 X002 X003 X004 X005 X006 X007 X010 X011 X012 X013 X014 X015 X016 X017

DI2

1Y

valve
5-1

Solenoid Solenoid Solenoid Yellow

HL1

COM2 Y004 Y005 Y006 Y007

MELSEC FX2N-32MR

COM 24+

Explanation
1.PLC input and the sensors are working to use an external
power supply, the positive labeling for the 24V, negative
very 0V, PLC does not use the internal power supply.

YL-335B05-1

12


0V

0V

16

0V

15

0V

14

0V

13

0V

Sensor
5-5

Sensor
5-4
Sensor
5-3

8

0V

Sensor
5-2

7

PLC Input Terminal--Sensors
Device-Side

0V

6

Sensor
5-1

0V

5

Z
phase

0V

green

A
phase

0V

white

B
phase

Rotary encoder

0V

3

yellow

4

2

Yalong Group

Wiring diagram
（ Sorting station）

YL-335B05-2

13

brown
blue
black
brown
blue
black
brown
blue
black

Sensor Sensor
5-7
5-6

0V

0V

9

0V

10

0V

11

blue
brown
brown
blue
black

12

blue
brown

24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V

17

blue
brown

24DC

0V

14

Rotary
encoder
Power

0V

Red

0V

13

0V

12

0V

11

0V

10

0V

9

0V

8

0V

7

PLC Output Terminal

6

0V

valve
5-2

+

3

valve
5-3

-

0V

2

Solenoid Solenoid Solenoid

valve
5-1

-

+

-

+

0V

4

0V

5

24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V

Device-Side

Solenoid valve & Executive body

Yalong Group

Wiring diagram
（Sorting station）

YL-335B05-3

14

black


PE
N
L

PE
N
L

Switching Power Supply
YL-003

+V
+V
COM

G

N

17

16

15

14

13

11

10

9
8

0V

7

PLC Input Terminal--PLC-Side
12

24V 24V 24V 24V 24V 24V 24V

To the PLC output Terminal
1st 24V of PLC side

0V

6

0V

5

0V

4

0V

3

0V

2

0V

SB1-2

SB1-1

SB2-2

SB2-1

SA-1

SA-3

SA-2

QS-2

QS-1

15

COM

N
L

L

COM X000 X001 X002 X003 X004 X005 X006 X007 X010 X011 X012 X013 X014 X015 X016 X017

MELSEC FX 2N-32MR Input

YL-335B05-4

Wiring diagram
（Sorting station）

Yalong Group

Control unit YL-Z-17


PE
N
L

YL-003

+V
+V
COM

G

14

13

12

11

9
8

7

0V

6

5

0V

4

0V

3

0V

COM3 Y010 Y011

0V

PLC Output Terminal --PLC-Side
10

24V 24V 24V 24V 24V 24V

COM2 Y004 Y005 Y006 Y007

FX 2N-32MR Output

2

0V

HL1-1

HL2-1

HL1-2

HL2-2

HL3-2

HL3-1

16

COM

N
L

COM1 Y000 Y001 Y002 Y003

MELSEC

YL-335B05-5

Wiring diagram

（ Sorting station ）

Yalong Group

Control unit YL-Z-17

From the PLC input Terminal
7th 24V of PLC side

Switching Power Supply


1Y

Cylinder 5-1
1B

Solenoid valve
5-1

2Y

Cylinder 5-2
2B

Solenoid valve
5-2

Air source

3Y

Cylinder 5-3
3B

Solenoid valve
5-3

Yalong Group

Pneumatic diagram
（Sorting station ）

YL-335B05-6

17