International Journal of Automotive Technology, Vol. 10, No. 6, pp. 645−652 (2009)
DOI 10.1007/s12239−009−0076−3
HCCI COMBUSTION CHARACTERISTICS DURING OPERATION ON DME AND METHANE FUELS Y. TSUTSUMI , A. IIJIMA , K. YOSHIDA , H. SHOJI and J. T. LEE 1)*
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Department of Mechanical Engineering, College of Science and Technology, Nihon University, 1-8-14 Kanda-Surugadai, Chiyoda-gu, Tokyo 101-8308, Japan School of Mechanical Engineering, Sungkyunkwan University, Gyeonggi 440-746, Korea 2)
(Received 28 July 2008; Revised 19 December 2008)
ABSTRACT−The Homogeneous Charge Compression Ignition (HCCI) engine has attracted much interest because it can
simultaneously achieve high efficiency and low emissions. However, the ignition timing is difficult to control because this engine has no physical ignition mechanism. In addition, combustion proceeds very rapidly because the premixed mixture ignites simultaneously at multiple locations in the cylinder, making it difficult to increase the operating load. In this study, an HCCI engine was operated using blended test fuels comprised of dimethyl ether (DME) and methane, each of which have different ignition characteristics. The effects of mixing ratios and absolute quantities of the two types of fuel on the ignition timing and rapidity of combustion were investigated. Cool flame reaction behavior, which significantly influences the ignition, was also analyzed in detail on the basis of in-cylinder spectroscopic measurements. The experimental results revealed that within the range of the experimental conditions used in this study, the quantity of DME supplied substantially influenced the ignition timing, whereas there was little observed effect from the quantity of methane supplied. Spectroscopic measurements of the behavior of a substance corresponding to HCHO also indicated that the quantity of DME supplied significantly influenced the cool flame behavior. However, the rapidity of combustion could not be controlled even by varying the mixing ratios of DME and methane. It was made clear that changes in the ignition timing substantially influence the rapidity of combustion.
et al., 2006; Sato et al., 2006). This study examined the
method of using a blend of two types of fuel. The test fuels used were dimethyl ether (DME), which tends to autoignite easily because of its active low-temperature oxidation reactions, and methane, which does not autoignite readily, as it has no low-temperature oxidation reaction mechanism. The heat release rate was analyzed to investigate the influence of each type of test fuel on combustion behavior when the fuel mixing ratios were varied. Spectroscopic techniques (Shoji et al., 1994, 1996) were used to measure the light emission intensity and absorbance of HCHO, which is
rapidly produced in cool flame reactions.
The Homogeneous Charge Compression Ignition (HCCI) engine (Thring, 1989) can simultaneously reduce nitrogen oxide (NOx) and particulate matter (PM) emissions (Aoyama et al., 1996) because, among other factors, the air and fuel are premixed homogeneously and operation is possible in the lean mixture region. Another reason for the increased interest the HCCI combustion process is that it achieves thermal efficiency on par with that of diesel engines. However, it is difficult to control the ignition timing of HCCI combustion because the fuel is ignited by the temperature rise resulting from compression. Furthermore, the fact that combustion occurs simultaneously throughout the combustion chamber causes the pressure to rise too quickly. Various methods of controlling HCCI combustion have been proposed, including varying the compression ratio (Hyvonen, 2005), varying the intake air temperature (Yoshida et al., 2005), applying exhaust gas recirculation (EGR) (Urushihara et al., 2003; Urata et al., 2004; Persson et al., 2004; Iijima et al., 2007), and using two types of fuel having significantly different ignition characteristics (Ozaki
2. TEST FUELS 2.1. Characteristics of DME and Methane The properties of DME and methane are shown in Table 1 (Glassman, 1996). DME has drawn interest as an alternative fuel for compression ignition engines because its high cetane number allows for compression ignition. It also has a negative temperature coefficient region in which the ignition delay is not shortened even though the mixture
reaches a higher temperature due to compression. For that reason, it displays a multi-stage heat release pattern attribut-
*Corresponding author. e-mail: 645
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Table 1. Properties of test fuels. Fuel DME Methane Molecular Formula CH3OCH3 CH4 Cetane Number >55 0 Auto Ignition Temperature [K] 623 905 ed to low-temperature and high-temperature oxidation reactions. Methane has vastly different ignition characteristics from DME. It does not autoignite easily because it has a cetane number of zero and displays only a single-stage heat release pattern ascribable to high-temperature oxidation reactions. 2.2. DME and Methane Reaction Mechanisms
Figure 1 shows the oxidation reaction process of a blended DME and methane fuel (Pilling ., 1997; Konno, 2003). DME reactions (denoted as A in the figure) are divided into two processes. One reaction process (1) begins from the first O2 addition and, depending on the temperature region, follows a path to a second O2 addition; the other reaction process (2) proceeds without any addition of O2. At low temperatures below 800 K, reaction (1) takes place and is accelerated by a chain-branching reaction (cool flame region). As the temperature rises further, the process switches to reaction (2), which is a chain propagation reaction, such that acceleration of the reaction ceases (negative temperature coefficient (NTC) region (Leppard, 1998; Shoji ., 1992)) in spite of the temperature rise. A subsequent increase in temperature induces reaction (3), resulting in excessive production of OH radicals and causing an acceleration of the reaction, leading to autoignition. In relation to the temperature rise, two-stage ignition (Koyama ., 2001) occurs owing to the progression from a cool flame through the NTC region to autoignition as the reactions proceed from (1) to (3). In the case of a blended DME and methane fuel, the OH radicals produced by the reaction of DME are consumed by et al
et al
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Figure 1. Oxidation reaction process of blended DME and methane fuels.
the initial H-atom abstraction reaction (5) of methane. This is said to influence the progress of the oxidation reaction of DME. In the cool flame region of DME, rapid production of HCHO occurs, and therefore attention was focused on HCHO in this study in order to investigate cool flame behavior.
3. EXPERIMENTAL PROCEDURE 3.1. Experimental Equipment Specifications for the test engine are given in Table 2, and the configuration of the test equipment is shown schematically in Figure 2. A 4-cycle air-cooled single-cylinder diesel engine was used as the test engine. The engine inducted a premixed mixture that was ignited by compression to accomplish HCCI combustion. Mass flow controllers (denoted as (C) in the figure) were used to control the respective supply of DME and methane. The cylinder pressure was measured with a crystal pressure transducer (P). In order to investigate the engine operating condition, K-type sheath thermocouples were used to measure the combustion chamber wall temperature and the intake air temperature. The equipment shown in Figure 3 was attached between the cylinder head and the cylinder as well as to the piston crown for measurement of light emission and absorption. Flame light was extracted through a quartz window and introduced into a spectroscope via an optical fiber cable. Light was separated at a wavelength of 395.2 nm, corresponding to the light emission wavelength of HCHO. The inside of the combustion chamber was also irradiated with light from a xenon lamp and the transmitted light was introduced through an optical fiber cable into the spectroscope. Light was separated at a wavelength of 293.1 nm correTable 2. Specifications of test engine.
Number of cylinders 1 Bore×Stroke 76×66 mm Displacement 299 cm3 Compression ratio 12:1 Intake valve close 54 deg. ABDC Exhaust valve open 56 deg. BBDC
Figure 2. Configuration of test equipment.
HCCI COMBUSTION CHARACTERISTICS DURING OPERATION ON DME AND METHANE FUELS
Figure 3. Schematic of spectroscopy system. sponding to the absorption wavelength of HCHO (Gaydon, 1974). The wavelength resolution of the spectroscope used in the light emission and absorption measurements was 4.0 nm in terms of the half-bandwidth value. The separated light in each case was input into a photomultiplier for conversionto an electric signal. The output voltage of the photomultiplier was regarded as the emission intensity of the flame light. For the transmitted light from the xenon lamp, absorbance AHCHO was calculated using Equation (1) below, where E0 denotes the baseline output voltage of the photomultiplier at bottom dead center and E denotes the output voltage at each crank angle. E0 – EAHCHO= -----------(1) E0
In the experiments, the test engine was operated at 1400 rpm, and the intake air temperature and the combustion chamber wall temperature were controlled to 313 K and 353 K, respectively. The quantity of fuel supplied was kept within the range where misfiring and knocking did not occur. 3.2. Method of Calculating Heat Release Rate In a combustion process with a fast burning velocity, the rate of change in the specific heat ratio influences the calculated heat release rate. Accordingly, it is important to take into account that rate of change when calculating the heat release rate (HRR) for HCCI combustion, which proceeds extremely rapidly. Therefore, in this study, the change in the in-cylinder gas composition and the temperaturerelated change in the specific heat ratio were factored into the HRR calculation (Shudo et al., 2000; Muto et al., 2006). The specific heat ratio κ (n , T) was calculated based on the in-cylinder gas composition ni and average gas temperature T at crank angle θ. Taking into account the rate of change in the specific heat ratio dκ /dθ, the HRR was calculated with Equation (2) below. PV - ⋅ d-----κdV- ⎞ − -------------1 ⎛ -----dQ ------- =---------V dP + κ P -----(2) dθ ⎠ ( κ – 1) dθ dθ κ – 1 ⎝ dθ
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In calculating the HRR, the composition and number of moles of the gaseous body filling the cylinder were determined from the intake air mass and quantity of DME and methane consumed. The change in the number of moles of the fuel was calculated, under the assumption of complete
combustion, by finding the cumulative heat release from the measured cylinder pressure data. Using the change in the number of moles of the fuel, the respective change in the number of moles of O2, CO2, and H2O was found. In the case of a blended DME and methane fuel, the autoignition temperature of methane is higher than that of DME, as indicated by the fuel properties in Table 1. Therefore, the change in the in-cylinder gas composition was calculated on the assumption that methane burned after the DME had burned. The average temperature of the in-cylinder gas was calculated using the equation of state for an ideal gas. The specific heat of each component was calculated at that temperature (Prothero, 1969; Fujimoto et al., 2006) and then the average specific heat ratio of the working gas was found. 3.3. Experimental Conditions Figure 4 shows the range of the injected heat value of the fuel per cycle. Experiments were conducted under the conditions defined in the four cases below in order to investigate in detail how changes in the injected heat value of DME and methane influenced combustion. Case 1: Only DME was supplied and the injected heat value of DME QDME was varied. This condition was used to investigate the basic combustion characteristics when DME was supplied as a single component fuel. Case 2: Both DME and methane were supplied. The injected heat value of methane QCH4 was varied while keeping that of DME QDME constant. This condition was designed for investigating the combustion characteristics of methane as a single
component fuel. However, the test engine could not be operated under this experimental condition
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Figure 4. Operating map.
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because the high autoignition temperature of methane gave rise to misfiring. Therefore, a constant amount of DME was injected. Case 3: Both DME and methane were supplied. The methane share of the injected heat value γCH4 (=QCH4/Qin) was varied while keeping the total injected heat value Qin (=QDME+QCH4) constant. Because the injected heat value of the fuel has a large influence on ignition characteristics, the influence of the mixing ratio of DME and methane was investigated while keeping the quantity of fuel injected constant. Case 4: Under the conditions of Case 3, the intake air temperature was adjusted so that the ignition timing for each level of the methane share of the injected heat value γCH4 was 10 degrees or 2 degrees before top dead center (BTDC). The influence of the ignition timing was excluded in this case because of its large influence on combustion characteristics.
4. RESULTS AND DISCUSSION 4.1. Investigation of Separate Control of Ignition Timing and Operating Load Figure 5 shows the HRR results for Case 1. With only DME as the test fuel, heat release of the high-temperature oxidation reactions increased as the injected heat value was increased. Simultaneously, the ignition timing was advanced considerably to an earlier crank angle (X in the figure).
These results indicate that the load and ignition timing cannot be varied independently with a single-component fuel of DME. Additionally, increasing the injected heat value of DME results in extremely rapid combustion. The indicated mean effective pressure (IMEP) relative to the injected heat value is compared in Figure 6 for Cases 1 and 2. For Case 1, the IMEP increased due to the increase in heat release until the injected heat value reached point A. However, it was observed that IMEP stopped increasing after point A because the ignition timing advanced too far. Even though the injected heat value was increased, it did not increase the load owing to the advance of the ignition timing. The HRR results for Case 2 are shown in Figure 7. The ignition timing (Y in the figure) did not change appreciably even though the injected heat value of methane was increased. It was also seen that the heat release of the hightemperature oxidation reactions increased. These results indicate that varying the injected heat value of methane alone can change the load, without changing the ignition timing. As is also clear from the IMEP graph in Figure 6,
the IMEP continued to increase because the ignition timing did not change even though the injected heat value was increased. Furthermore, the knock limit was higher compared with Case 1 (i in Fig. 6) because combustion did not become extremely rapid owing to the fact that the ignition timing did not change. An investigation was made of the ignition timing θ ign and the interval τ from the occurrence of a cool flame until ignition, under a condition where the quantities of fuel supplied were varied. The definitions of θ ign and τ are shown in Figure 8. The fuel supply conditions were those of Case 1 with only DME as the fuel, Case 2 in which the injected
Figure 5. Influence of QDME on HRR in Case 1. Figure 7. Influence of QCH4 on HRR in Case 2.
Figure 6. Injected heat value (Qin) vs. IMEP in Case 1 and Case 2.
Figure 8. Definitions of cool flame used for analysis.
HCCI COMBUSTION CHARACTERISTICS DURING OPERATION ON DME AND METHANE FUELS
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HRRcool as a function of the injected heat value of DME. It can be seen that the plots of HRRcool are arranged along the same line in relation to the increase in the injected heat value of DME under all of the conditions examined. Accordingly, the following reason can be inferred for the dependence of τ and θ ign on the injected heat value of
DME, as shown in Figure 10. This is attributed to the fact that the level of cool flame activity is strongly dependent on the injected heat value of DME and is little influenced by that of methane.
Figure 9. Influence of QDME on ignition timing (θ ign) and ignition delay after occurrence of a cool flame (τ ). heat value of methane was varied (while keeping that of DME constant at values of QDME=240, 260, 278, and 297 J/ cycle), and Case 3 in which the mixing ratios of DME and methane were varied while keeping the total injected heat value Qin constant at 357, 387 and 417 J/cycle, respectively. Figure 9 shows θ gn and τ in relation to the injected heat value of DME as the parameter. The results in this figure show that the plots of θ ign and τ continued along the same line even though the injected heat value of methane differed, indicating that θ ign and τ were dependent on the injected heat value of DME. This result suggests that, under the condition used in this study (γCH4 <50%), the cool flame reaction was not influenced by the H-atom abstraction reaction of methane, which consumes the OH radicals produced by the reaction of DME in cool flame (reaction (5) in Figure 1). This indicates that the ignition timing can be varied independently by changing the injected heat value of DME. The results show that t became shorter and θ ign was advanced as the injected heat value of DME was increased. Figure 10 shows the maximum HRR of the cool flame i
4.2. Influence of DME and Methane Mixing Ratios on
Rapidity of Combustion Following Ignition Figure 11 shows the HRR results for Case 3. Increasing the methane share of the injected heat value while keeping the total injected heat value constant had the effect of retarding the ignition timing considerably (Z in the figure). It also shows that combustion proceeded gradually even though the injected heat value was constant. Figure 12 shows the HRR results for Case 4 in which the ignition timing was controlled to 10 degrees BTDC. The same heat release pattern is seen following ignition irrespective of the methane share of the injected heat value. Figure 13 shows the maximum HRR and combustion duration as a function of the ignition timing in Cases 3 and 4. It can be noted that the results shown for Case 4 are for ignition timing control to 10 degrees BTDC and 2 degress BTDC, respectively. The maximum HRR values decreased and the combustion duration became longer as the ignition timing was retarded, indicating that the rate of combustion was moderated. This is probably attributable to a drop in the in-cylinder temperature commensurate with the increase in the cylinder volume due to the faster descent speed of the piston during
Figure 11. Influence of γCH4 on HRR in Case 3.
Figure 10. Influence of QDME on maximum HRR of cool flame.
Figure 12. Influence of γCH4 on HRR in Case 4.
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Figure 13. Ignition timing vs. maximum HRR and combustion duration. the combustion period, when ignition timing is retarded. Moreover, since the plots are arranged nearly along the same line under all of the conditions, this indicates that the rapidity of combustion is strongly dependent on the ignition timing.
began to decline sharply. At the onset of heat release from the cool flame (denoted as “Occurrence of Cool Flame” in the figure), absorbance at the wavelength corresponding to HCHO began to rise (point a). In the interval between points “a” and “b”, where the absorbance waveform has a steep slope, the light emission intensity at the wavelength corresponding to HCHO shows a peak (denoted as “Light Emission” in the figure). This behavior is assumed to indicate rapid production of HCHO by the cool flame reactions in the a-b interval. Subsequently, HCHO was not produced in the b-c interval because it was in the NTC region and absorbance remained relatively flat. It is also clear that point “c” occurred near the time of ignition (denoted as “Ignition” in the figure). These results are thought to reflect the rapid production of HCHO by the cool flame and then its decomposition owing to the temperature rise induced by ignition. The large increase seen in the light emission intensity after point “b” is attributed to the light emission of a continuous spectrum resulting from the recombination reaction of CO and O, and not to light emission from HCHO. This suggests that the recombination reaction of
4.3. Light Emission Intensity and Light Absorbance of HCHO Figure 14 shows a typical example of the experimental light emission and absorption results for HCHO. From the top, the figure shows the cylinder pressure P, HRR, light emission intensity EHCHO at a wavelength of 395.2 nm, and absorbance AHCHO at a wavelength of 293.1 nm. In the absorbance waveform, point “a” is where the absorbance began to rise, point “b” is where the increase subsequently started to become more moderate, and point “c” is where it
Figure 15. Experimental results for Case 1 (QCH4=0 J/cycle constant).
Figure 14. Typical experimental results.
Figure 16. Experimental results for Case 2 (QDME=297 J/ cycle constant).
HCCI COMBUSTION CHARACTERISTICS DURING OPERATION ON DME AND METHANE FUELS
Figure 17. Experimental results for Case 3 (Qin=417 J/cycle constant). CO and O produces a strong light emission at wavelengths between 250 nm and 500 nm (Iijima and Shoji, 2007). These features were observed for all of the fuel supply and injected heat value conditions used in this study. Figures 15, 16, and 17 present the measured light emission and absorption waveforms for the conditions of Cases 1
through 3, respectively. The results in Figure 15 for Case 1 show that the ignition timing advanced and absorbance increased (i in the figure) as the injected heat value of DME was increased. The results in Figure 16 for Case 2 indicate that absorbance did not change appreciably in the interval to ignition even though the injected heat value of methane was varied. The results in Figure 17 for Case 3 reveal that the ignition timing was retarded and absorbance decreased (d in the figure) as the methane share of the injected heat value was increased. These results suggest that the ignition timing was advanced in proportion to the quantity of HCHO produced. Absorbance Ab at point “b”, as defined in Figure 18, was examined in order to investigate the influence of HCHO produced by the cool flame. Figure 19 shows Ab as a function of the injected heat value of DME in Case 1 with only DME as the test fuel, in Case 2 where the injected heat value of methane was varied while keeping that of DME constant at QDME=240, 260, 278, and 297 J/cycle, and in Case 3 in which the mixing ratios of DME and methane were varied while keeping the total injected heat value Qin constant at 357, 387, and 417 J/cycle, respectively. The figure shows that Ab increased linearly as the injected heat
Figure 19. Influence of QDME on Ab. value of DME was increased. This makes it clear that the quantity of HCHO produced by the cool flame was largely dependent on the injected heat value of DME and was not influenced by the injected heat value of methane. Within the scope of the conditions used in this study, the quantity
of HCHO produced increased in proportion to the increase in the injected heat value of DME. Accordingly, the HCHO behavior as measured with absorption spectroscopy revealed that cool flame behavior was substantially influenced by the change in the injected heat value of DME. 5. CONCLUSIONS
The experimental results measured under the conditions used in this study for HCCI engine operation with blended DME and methane fuels made the following points clear: (1) The interval from the appearance of the cool flame until ignition as well as the ignition timing were strongly dependent on the injected heat value of DME and were little influenced by that of methane. Accordingly, the ignition timing can be varied independently by the quantity of DME supplied, while adjusting the quantity of methane supplied makes it possible to vary the load independently. (2) Under a condition where the total injected heat value was kept constant, varying the mixing ratios of DME and methane did not suppress the rapidity of combustion. This suggests that the rapidity of combustion is strongly influenced by the ignition timing. As the ignition timing was retarded, the maximum HRR decreased and the combustion duration became longer. (3) The results of in-cylinder spectroscopic measurements showed that the quantity of substance corresponding to HCHO produced during cool flame reactions was strongly dependent on the amount of DME supplied and little influenced by the amount of methane supplied. REFERENCES
Figure 18. Definition of light absorbance.
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An experimental study on premixed-charge compressionignition gasoline engine. SAE Paper No. 960081. Fujimoto, K., Kajitani, S. and Goto, S. (2006). DME Handbook. Ohmsha Ltd. Japan. Gaydon, A. G. (1974). The Spectroscopy of Flame 2nd Edition. Chapman and Hall Ltd. London. Glassman, I. (1996). Combustion 3rd Edition. USA. 589− 603. Hyvonen, J. (2005). Operating conditions using spark assisted HCCI combustion during combustion mode transfer to SI in a multi-cylinder VCR-HCCI engine. SAE Paper No. 2005-01-0109. Iijima, A., Yoshida, K., Shoji, H. and Lee, J. T. (2007). Analysis of HCCI combustion characteristics based on experimentation and simulations-influence of fuel octane number and internal EGR on combustion. Int. J. Automotive Technology , , 134−147. Iijima, A. and Shoji, H. (2007). A Study of HCCI combustion characteristics using spectroscopic techniques. SAE Paper No. 2007-01-1886. Koyama, T., Ibaragi, Y. and Iida, N. (2001). Numerical calculation of the homogeneous charge compression ignition process by using an elementary reaction model of dimethyl ether. JSME Trans. , , 165−171. Konno, M. (2003). Compression ignition mechanism of
methane/DME composite fuel. Proc. Mechanical Engineering Cong., , 119−120. Leppard, W. R. (1988). The autoignition chemistry of isobutane: A motored engine study. SAE Paper No. 881606. Muto, T., Yoshida, K., Nishimi, S., Nomura, H., Yoshida, K. and Shoji, H. (2006). Analysis of combustion in DME and methane fueled HCCI engine. JSAE Trans. , , 95−100. Ozaki, J., Yamashita, D., Sato, S. and Iida, N. (2006). Effects of the compositions of the double componential fuel on the HCCI combustion mechanism. JSAE Trans. , , 121−126. Prothero, A. (1969). Computing with thermochemical data. Combustion and Flame , , 399−408. Pilling, M. J. (1997). Low-Temperature Combustion and 8 2
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Persson, H., Agrell, M., Olsson, J. O., Johansson, B. and Ström, H. (2004). The effect of intake temperature on HCCI operation using negative valve overlap. SAE Paper No. 2004-01-0944. Shoji, H., Saima, A., Shiino, K. and Ikeda, S. (1992). Clarification of abnormal combustion in a spark ignition engine. SAE Trans., (Section 4), 1885−1895. Shoji, H., Tosaka, Y., Yoshida, K. and Saima, A. (1994). Radical behavior in preflame reactions under knocking operation in a spark ignition engine. SAE Paper No. 942061. Shoji, H., Shimizu, T., Nishizawa, T., Yoshida, K. and Saima, A. (1996). Spectroscopic measurement of radical behavior under knocking operation. SAE Paper No. 962104. Shudo, T., Nabetani, S. and Nakajima, Y. (2000). Analysis of degree of constant volume and cooling loss in a hydrogen premixed combustion engine. JSAE Trans. , , 5−10. Sato, S., Kweon, P., Yamashita, D. and Iida, N. (2006). Influence of the mixing ratio of double componential fuels on HCCI combustion. Int. J. Automotive Technology , , 251−259. Thring, R. H. (1989). Homogeneous-charge compressionignition (HCCI) engines. SAE Paper No. 892068. Urushihara, T., Hiraya, K., Kakuhou, A. and Itoh, T. (2003). Expansion of HCCI operating region by the combination of direct fuel injection, negative valve overlap and internal fuel reformation. SAE Paper No. 2003-01-0749. Urata, Y., Awasaka, M., Takanashi, J., Kakinuma, T.,
Hakozaki, T. and Umemoto, A. (2004). A study of gasoline-fuelled HCCI engine equipped with an electromagnetic valve train. SAE Paper No. 2004-01-1898. Yoshida, K., Takahiro, K., Shinichi, T., Shoji, H., Yoshida, K., Shimada, K. and Shibano, K. (2005). Diversified combustion analysis of homogeneous change compression ignition engine with dimethyl ether. JSAE Trans. , , 39−44. 35
International Journal of Automotive Technology, Vol. 10, No. 6, pp. 653−662 (2009)
DOI 10.1007/s12239−009−0077−2
MODEL-BASED CONTROL SYSTEM DESIGN IN A UREA-SCR AFTERTREATMENT SYSTEM BASED ON NH SENSOR FEEDBACK 3
M. DEVARAKONDA , G. PARKER , J. H. JOHNSON and V. STROTS
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ME-EM Department, Michigan Technological University, Houghton, MI 49931, USA Advanced Aftertreatment Technologies, Navistar Inc, Melrose Park, IL 60160, USA
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(Received 25 November 2008; Revised 1 February 2009)
ABSTRACT−This paper presents preliminary control system simulation results in a urea-selective catalytic reduction (SCR)
aftertreatment system based on NH3 sensor feedback. A four-state control-oriented lumped parameter model is used to analyze the controllability and observability properties of the urea-SCR plant. A model-based estimator is designed via simulation and a control system is developed with design based on a sliding mode control framework. The control system based on NH3 sensor feedback is analyzed via simulation by comparing it to a control system developed based on NOx sensor feedback. Simulation results show that the NH3 sensor-based strategy performs very similarly in comparison to a NOx sensor-based strategy. The control system performance metrics for NOx index, urea index, urea usage, and NH3 slip suggest that the NOx sensor can be a potential alternative to a NOx sensor for urea-SCR control applications.
KEY WORDS : Urea-SCR catalyst, Model-based estimation, Observer, Control system design, NH sensor, Sliding mode 3
control
1. INTRODUCTION
sensitivity to NH , which is a limitation for accurate NO feedback. This limitation can be overcome to certain extent through a NO sensor model with the objective of determining the components of the NO sensor signal. To implement this strategy on a vehicle, for example, using an FTP (Federal Transient Procedure) cycle, an accurate NO sensor model is needed to reduce NO and NH , a topic which is not addressed in the literature. Another approach used to overcome this limitation is to use an NH sensor, developed by Delphi (Wang et al., 2007) and in the process of testing for SCR control applications. NH sensors, which are relatively new to automotive applications, have been researched from a materials standpoint in Europe in order to meet the NO emission regulations (Moos et al., 2002). Additionally, Wingbrant et al. developed a MISiC-FET (Metal Insulated Silicon Carbide Field Effect Transistor) for detection of NH in SCR systems (Wingbrandt et al., 2005). The authors concluded that the presence of water vapor was shown to have the largest effect on the sensors at low levels. Because the NO sensors are limited for closed loop SCR control applications because of the sensor’s cross-sensitivity towards NH , NH sensors are being explored as an alternative (Wang, 2007). This gives the motivation for the study and analysis of the NH sensor in simulation for possible SCR control applications. This paper focuses on the development of a modelbased estimator and control strategy based on NH sensor feedback and compares its control system performance in simulation to a control strategy based on NO sensor feedback. 3
Urea-SCR catalysts are regarded as the leading NO aftertreatment technology for compliance with the 2010 NO emission standards set by the US EPA (Environmental Protection Agency) for heavy duty diesel engines. SCR catalysts have long been used for NO reduction in stationary applications such as power plants and industrial reactors (Tronconi et al., 1996). In such applications, NH is introduced directly into the catalyst, which reduces the NO in the flue gases. With regards to mobile sources, urea-SCR catalysts are a proven technology in Europe for meeting Euro III and Euro IV diesel engine NO standards (Schar et al., 2006). A urea solution spray is injected into the exhaust gas upstream of the SCR catalyst. At sufficiently high exhaust gas temperature, the urea droplets evaporate and mix with the exhaust gas. NH is formed as a result of urea decomposition and HNCO hydrolysis reactions in the exhaust pipe and in the SCR catalyst. NO is reduced to N via several SCR reactions aided by the catalyst. The urea-SCR catalyst must be actively controlled to ensure high NO reduction, low NH slip, and low urea consumption. NO sensors are placed downstream of the SCR catalyst to provide NO feedback to the closed loop control system in order to determine the urea injection rate necessary to minimize NH slip and maximize NO conversion efficiency. The state-of-the-art NO sensors have crossx
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The paper is organized as starting with a brief description of the four-state model with parameter identification, and validation is then presented followed by a linear systems analysis of the model based on NH3 sensor feedback. The estimator design is discussed next, followed by the control system design. Sample simulation results analyzing the control system performance based on NOx and NH3 sensor models are discussed, and then a summary of conclusions is presented.
oxidation reaction. NH3 adsorption and desorption reactions are included in the models as shown in Equation (5) and Equation (6). NH3 +S → NH3* (5) NH3* → NH3 +S (6) For detailed information on the reaction rates included in the four-state model, the reader is referred to (Devarakonda, 2008a).
2. FOUR-STATE MODEL
2.1. Assumptions and Equations A high level illustration of a urea-SCR aftertreatment system is shown in Figure 1. As the exhaust gas moves through the SCR catalyst, molecules of NO, NO2, and NH3 are transported to the stagnant thin layer at the surface of
the monolith wall and then take part in the catalytic reactions. Reaction products are desorbed back into the thin layer, then are transported into the bulk flow, and to the monolith exit. The major assumptions in the four-state model (in addition to the assumptions listed in Devarakonda et al. (2008a)) are: (1) Mass transfer is neglected in the model, meaning that the chemical kinetics in the catalyst are reaction-controlled. (2) Surface phase concentrations of the species are neglected. (3) Reaction rates are defined as a function of ammonia storage and gas phase concentrations of NO and NO2. The four-state model contains the gas phase concentrations of NO, NO2, and NH3 and ammonia storage as the states, shown in Equation (7). All of the six reactions considered in the higher order model discussed in Devarakonda (2008b) are considered in the four-state model. C· NO=−QCNO−k1ΩθCNOCNO −k2ΩθCNOCO +QCNO, C· NO =−QCNO −k1ΩθCNOCNO −k3ΩθCNO +QCNO , θ· =− ( k6 + k4 )θ+k5CNH − k1CNOCNO θ
Upadhyay et al. proposed a three-state control-oriented lumped parameter model that contains the gas phase concentrations of NOx and NH3 and ammonia storage as the states (Upadhyay and van Nieuwstadt, 2006, 2002). Incorporating NO and NO2 individually into the model enables the tracking of NO2 slip from the tailpipe, which is a major concern for many environmental agencies, such as CARB and MSHA, and a recent reference shows concern about the increase of NO2 levels in the atmosphere while NO levels decrease (Czerwinski, 2007). A higher order model with detailed modeling methodology and assumptions is discussed by Devarakonda et al. (Devarakonda et al., 2008a) and is not discussed here for compactness. Also, the four-state model is selected for this work because it has
been shown that a strategy based on individual NO-NO2 concentrations performs better than the NOx based strategy (Devarakonda et al., 2008b). The chemical reactions relevant to the four-state model are shown here. The three main SCR reactions used in the model are the ‘fast’ SCR, the ‘standard’ SCR, and NO2 based SCR (‘slow’ SCR), respectively shown in Equations (1) to (3): 4NH3 +2NO+2NO2 → 4N2 +6H2O (1) (2) 4NH3 +4NO+O2 → 4N2+6H2O 8NH3 +6NO2 → 7N2 +12H2O (3) The authors in references (Krocher et al., 2006) and (Devadas et al., 2006) report that the rate of reaction shown in Equation (3) is comparable to the fast SCR reaction rate and is greater than the standard SCR reaction rate on Fezeolite catalysts at high temperatures. Only oxidation of NH3 to N2 is used in the model given by Equation (4). 4NH3 +3O2 → 2N2 +6H2O (4) The authors in references (Tronconi et al., 2007) and (Devadas et al., 2005) report 100% selectivity of NH3 oxidation towards N2 up to T=600oC, which is an advantage in Fe-zeolite catalysts. The NO formed from NH3 oxidation can be considered as an intermediate species that participates in the SCR reaction, and therefore, NH3 oxidation to NO can be neglected. Fe-zeolites also exhibit distinct NO oxidation to NO2 capability as reported in (Devadas et al., 2006) and (Devadas et al., 2005). This reaction is also neglected in the model because NO2 is reduced by NH3 through the SCR reactions, even when produced by the NO
The reaction rate constants ki are defined using the Arrhenius expression shown in Equation (8). E
– -----i
(i =1...6) (8) Here, Ai are the pre-exponential factors, Ei are the activation energies of the reactions, and R is the universal gas constant. A total of 13 parameters need to be identified in this reduced order model, which includes the pre-exponk =A e i
Ki
i
Figure 1. High level illustration of the urea-SCR aftertreatment system.
MODEL-BASED CONTROL SYSTEM DESIGN IN A UREA-SCR AFTERTREATMENT SYSTEM
655
Table 1. Reaction rate parameters identified for the fourstate model. Reaction A E (kJ/mol) m 4.50E14 ---------------------Fast SCR 100 mol – sec m 3.50E5 -------------------Standard SCR 75 mol – sec 6
2
Figure 2. Schematic of aftertreatment setup used to conduct tests for parameter identification exercise. ential factors and activation energies of the six reactions considered in the model and the total NH adsorption capacity. 3
3
NO SCR
m 2.83E8 -------------------mol – sec
85
NH Oxidation
14.44E6 -----sec
106
3
2
3
2.2. Parameter Identification and Model Validation Experiments were conducted on a Navistar I6 7.6-L engine. The experimental setup with a Horiba emission bench and an MKS FTIR analyzer at locations denoted as a and b is shown in Figure 2. Tests were designed to facilitate parameter identification and validate the model. The urea flow rate was manually set to cover a wide range of NH /NO ratios in the test. The experiments were conducted at various steady-state engine operating points. The step changes from point to point were used to capture the transient effects of temperature and mass flow rates on catalyst dynamics. The parameter identification exercise was formulated as an optimization problem and Matlab’s simplex method-based optimization function fminsearch is used to identify the parameters while minimizing the cost function in the species concentrations. The optimization problem is defined as:
Find the model parameters (x ) where x are the preexponential factors and activation energies of the reactions which minimize the cost function in Equation (9). 3
1
∑ (C N
i
i, s
–C
) , i=NO, NO , NH 2
(9)
3
C and C in Equation (9) refer to the simulated and test i,s
i,t
concentrations of the species. The reaction rate parameters identified (calibrated) for the four-state model are tabulated in Table 1.
The total NH adsorption capacity, Ω, is identified as 157 moles of NH per m of exhaust gas volume. Figure 3 shows the validation of the four-state model based on the test data in NO, NO , and NH concentrations. A detailed analysis demonstrating the adequacy of reduced order models is shown in Devarakonda, 2008a. The adequacy is demonstrated based on the RMS error in the concentrations of species and NO and NH conversion efficiencies. 3
3
3
2
47
NH Desorption
13.26E9 -----sec
114
3
3
i
2
i, t
=1
m 5.24E6 -------------------mol – sec
3
x
i
J = ---N
NH Adsorption
Figure 3. Four-state model validation using data from the tests on the engine-aftertreatment set-up shown in Figure 2. states required to design the control strategy. A detailed observability analysis is done based on NH feedback from the NH sensor. To design a model-based estimator based on the NH sensor, the linear system must be observable. 3
3
3
3.1. Observability and Controllability Analysis The linear system of equations is shown in Equation (10).
3
x
3
3. SIMULATION-BASED ANALYSIS OF NH SENSORS
3
A high level illustration of the control strategy based on the four-state model is shown in Figure 4. The estimator is based on the NH concentration from a NH sensor downstream of SCR and estimates the concentrations of the four 3
3
Figure 4. Model-based control system with a state estimator and a control law based on the four-state model.
656
M. DEVARAKONDA, G. PARKER, J. H. JOHNSON and V. STROTS
linear system formulated based on NH3 sensor feedback is observable and controllable. This indicates that, based on NH3 measurement downstream of the SCR catalyst, a model-based estimator can be designed to estimate the unmeasurable state θ in the catalyst.
⎧ ⎫ 0 ⎪ 1⎪ 0 x+⎪ 1 ⎪ u ⎨ ⎬ A34 ⎪ 0 ⎪ A44 ⎪⎩ 1 ⎪⎭
(10)
est
est
C = [ 0 0 0 1 ] , x ε R4 , u ε R3 , y ε R 2 Here, u is the input vector, x represents the dynamic state vector, and c represents the output matrix. The elements of the A matrix remain the same as shown in Appendix A. The observability matrix O is then formulated using the
expression shown in Equation (11).
…
(11)
n
resulting in
0 O= 0
0 0 1 0 A43 A44
E11 E12 E13 E14 F11 F12 F13 F14
(12)
The details of the observability matrix are shown in
Appendix A. The rank of the observability matrix is then determined and is found to be equal to the rank of the linearized plant, thus indicating that the system is observable. The observability matrix might lose rank (full rank= 4) at certain conditions, and the system can become unobservable. There is one such instance when this can happen theoretically, but it is not true physically. When A43 =0, the observability matrix loses its rank (rank=2). Physically, this is not possible, as the imposed condition results in a relation that should satisfy (13) k5 Ω ( 1 – θ 0 ) = − Q which ends up in a relation shown in Equation (14). Q θ0 =1+ --------k5 Ω
3
est
3
est
T
⎫ ⎪ ⎪ ⎬, ⎪ ⎪
⎭
⎧ ⎫ ⎪ C ⎪ ⎪ CA ⎪ ⎪ ⎪ ρ ( O ) =⎨ CA2 ⎬=n ⎪ ⎪ ⎪ ⎪ ⎪ CA – 1 ⎪ ⎩ ⎭
3.2. Model Based Estimator Design A linear estimator of the form shown in Equation (15) is proposed. (15) x· = f (x , u, t)+L(CNH – CNH , ) where x =[CNO, CNO , θ CNH , ] denotes the estimated states, f indicates the nonlinear reduced order model given in Equation (7), L is the estimated gain vector, and CNH3 is the measured NH3 sensor reading. In this work, the NH3 sensor reading is assumed to be the NH3 concentration measured by FTIR analyzer. The value of L must be chosen such that the estimator is stable. Since
the linear portion of the nonlinear model is stable, this is possible. The estimator gains are tuned in the simulation and are obtained as L=[−5; −5; −1; −5]T. With these gains, the error in the true and estimated states are found. The percentage absolute error between the true and estimated states falls to 0.03% within 1.2 seconds of simulation time. This indicates that the estimator gains yield a faster convergence to the true states.
(14)
which can never happen as θ0 cannot be greater than 1. The controllability matrix is shown in Appendix A and the matrix remains at its full rank at all conditions. Thus, the
2
est
est
3
est
est
3.3. Model-Based Control System Design The control objective is to minimize the NO, NO2, and NH3 slip from the SCR catalyst. A modified conversion efficiency (based on the definition in Upadhyay and van
Nieuwstadt (2006) in reference to NO, NO2, and NH3) is defined in Equation (16). η
This definition is used in defining the response goal, which can be expressed as ep=e· p=0 where ep=pdes−p and p is a linear combination of the four-state model states CNO, CNO2, and CNH3 shown in Equation (17). p=CNO+CNO +λCH3 (17) Pdes is the sum of the desired NO, NO2, and NH3 concentrations coming out of the catalyst, which is set to zero in this work. Substituting the model equations into the response goal, the dynamic portion of the control law is obtained as shown in Equation (18). 2
CNH , 3
,
in dyn
1 =CNH3, +--- (CNO, + CNH3, – CNO, – CNO2, ) est
λ
est
est
in
in
1 + --Q- (k5Ω(1 – θ )CNH3, − k6Ωθ ) est
est
est
1- · +λ-----Q p +2 Ωθ k1CNO, CNO2, des
est
est
est
+Ωθ k2CNO, CO2+Ωθ k3CNO2, est
est
est
est
(18)
MODEL-BASED CONTROL SYSTEM DESIGN IN A UREA-SCR AFTERTREATMENT SYSTEM The NO and NO concentrations (C , C ) can be obtained using a NO sensor or an engine NO emissions model in conjunction with models for aftertreatment components upstream of the SCR catalyst, such as DOC and/or CPF. The models should incorporate reversible NO-NO oxidation in both DOC and CPF as well as the NO reduction by PM. The complete control law is created by appending a correction term that penalizes deviations from the objective of ep=0 , as shown in Equation (19). NO,in
2
x
NO2,in
x
2
2
(19)
CNH3,in =CNH3,in,dyn −Γ sgn ( ep )
Here, Γ is a control variable that can be tuned in the simulation to meet the control objective. Based on the sign of sgn (ep) , the sign of the sgn function changes. The sgn function is defined as: ⎧ –1 : x < 0 ⎫ ⎪ ⎪ 0:x=0 ⎬ ⎪ ⎪ ⎩ 1:x > 0 ⎭
(20)
sgn ( x ) =⎨
Ensuring stability in the presence of the model, measurement and disturbance uncertainties place constraints on the design parameter. These constraints are developed using Lyapunovs’ direct method illustrated below. A candidate Lyapunov function, as shown in Equation (21), is created. 1 2
V = --- ep
2
(21)
If V· <0 for the four-state model dynamics, then the closed loop system is asymptotically stable. (22) V· = ep e· p= −Γ ep Thus, Γ >0 guarantees closed loop stability.
4. MODEL REDUCTION FOR REAL TIME IMPLEMENTATION
2
The quadratic equation is solved to obtain C . C is then obtained using the expression shown in Equation (24). NO2
CNO =
3
2
NO
QC ---------------------------------------------------------Q + k Ωθ C + k Ωθ C
(24)
NO, in
1
NO2
2
O2
The value of C is solved by setting the time derivative to zero and is shown in Equation (25). NH3
CNH3 =
Q CNH3,
+ k6 Ω θ
----------------------------------k ( 1 – θ )Ω + Q in
(25)
5
For control system performance analysis and sensor
related studies, the experimental setup shown in Figure 5 is used. In accordance with the setup, two catalyst models are used in series. NH storage is the only state estimated in both models, and the concentrations of the species are calculated as steady-state expressions shown in Equations (23)~(25). Based on the corresponding sensor signals (NO sensor or NH sensor), model-based estimators are designed based on the plant and their respective sensor models, which are explained in the next section. 3
x
3
5. SENSOR MODELS AND EXPERIMENTAL VALIDATION The NO sensor model is developed based on the NO sensor data and the species concentrations from the FTIR downstream of the second SCR catalyst (SCR2 in Figure 5). The NO sensor signal with cross-sensitivity towards NH can be represented as a function of NO, NO , and NH concentrations, as shown in Equation (26). (26) S = A1CNO +A2 CNO + A3( α ) CNH where S is the NO sensor signal in ppm, and A , A , and A (α) are the coefficients to be obtained from the NO sensor model. The variable α is known as the Normalized Stoichiometric Ratio (NSR) and is defined as the concentration of NH in ppm to the concentration of NO in ppm in
the exhaust gas, as given by Equation (27). x
x
x
3
2
2
3
3
x
1
2
3
x
3
The time constants associated with the concentrations in
the four-state model are on the order of micro-seconds, and hence the four-state model cannot be used for control strategy implementation on a vehicle. Therefore, the fourstate model is reduced to a one-state model with θ as the only state in the model, with the concentrations of NO, NO , and NH species calculated as steady-state expressions. Setting the time derivatives of C· NO and C· NO shown in Equation (7) to zero, a quadratic equation in C is obtained as shown in Equation (23).
657
x
CNH
α = ----------3 CNO
(27)
x
NH concentration at the inlet of the catalyst is not measured and is calculated from the urea injection flow rate as shown in Equation (28). It is based on the assumption that one mole of urea forms two moles of NH and is available for NO conversion in the catalyst. 3
3
x
NO2
aCNO2 +bCNO2 +c=0 2
where a=k ΩθQ+k k Ω θ and b=Q +k Ωθ QC +k Ωθ QC 1
2
1 3
2
O2
+ k2 k 3 Ω θ 2
and
2
2
2
1
2
NO, in
CO2 − k1Ωθ QC NO2,
+ k3 Ω θ Q
in
c = − Q CNO2,in− k2Ω θ QCNO2,in CO2
(23) Figure 5. Schematic of aftertreatment test setup for control system performance studies.
658
M. DEVARAKONDA, G. PARKER, J. H. JOHNSON and V. STROTS
Figure 6. Coefficient of NH3 component in the NOx sensor signal as a function of α using Test 2 data as input.
Figure 7. Experimental validation of NOx sensor model using Test 2 data as input.
· urea MWexh- × 1E6 ---------CNH =2.0 × m
m· exh --------------MW
estimator is intended for real time implementation, the onestate model is used. A linear NH3 storage estimator based on NOx sensor feedback is shown in Equation (30). θ· est= f (C C θ C C C C )
3
(28)
urea
Here, CNH3 is the concentration of NH3 in ppm. m· urea is the mass flow rate of urea in kg/sec, and MWurea is the molecular weight of urea in gm/gm-mole (MWurea=60 gm/gmmole). MWexh is the molecular weight of exhaust gas in gm/ gm-mole (MWexh=28.8 gm/gm-mole). For experimental validation, CNO, CNO2, and CNH3 are the concentrations obtained from the FTIR analyzer at the SCR 2 outlet (Γ). A1 and A2 are obtained when no urea was injected in the aftertreatment system. The coefficients are determined as A1=1.0 and A2=0.95 with a mean of 1 ppm and a standard deviation of 2 ppm. The coefficient A3 is determined as a function of a for various test cases and is shown in Figure 6. The functional relationship between A3 and α is used in the NOx sensor model. The sensor model is validated using two different sets of test data. Exhaust gas temperature and α are also shown on the figures to illustrate the effect of these variables on the NOx sensor signal. Figure 7 shows the validation of the NOx sensor model using the data from Test 2 as input. The details of the test
are shown in Appendix B. The NH3 sensor is assumed not to have a cross-sensitivity towards NO and NO2 species. Here, the NH3 concentration from the FTIR analyzer is assumed to be the NH3 sensor signal. The NOx sensor model given in Equation (26) is slightly modified to obtain the NH3 sensor model and is shown in Equation (29). (29) S1=A3(α)CNH3 For further details about the NH3 sensor, the reader is referred to (Devarakonda, 2008c) and (Devarakonda et al., 2008d).
NO ,
L(C
NO2 ,
est ,
C
NH3 ,
NO,in ,
NO2 ,in ,
NH3 ,in
(30) CNO, CNO2, and CNH3 are the steady-state concentrations of
the species calculated in Equations (23)~(25), respectively. CNOx,meas is the measured NOx concentration from the sensor, and CNOx,est is the estimated NOx concentration calculated from the estimator with the NOx sensor model shown in Equation (26). L is the scalar estimator gain tuned in simulation. The estimator with the NOx sensor model is tested in simulation and the concentrations are compared using the test data discussed in Appendix B, as shown in Figure 8. The tuned estimator gain is 1E-4. A linear NH3 storage estimator based on NH3 sensor feedback is shown in Equation (31). θ· est f (CNO CNO2 θest CNH3 CNO,in CNO2,in CNH3,in) +
=
NOx ,meas –
,
+
L(C
,
NH3 ,meas –
NOx ,est
)
,
,
C
NH3 ,est
)
,
,
(30)
6. CONTROL SYSTEM PERFORMANCE BASED ON NO SENSOR AND NH SENSOR MODELS x
3
An estimator is designed based on the two catalyst model to compare the downstream NOx concentrations from the model-based estimator and the test data. As the designed
Figure 8. Test and estimated NOx sensor signal comparison using Test 2 data as input.
MODEL-BASED CONTROL SYSTEM DESIGN IN A UREA-SCR AFTERTREATMENT SYSTEM
659
Here, m· NO , is defined based on the US EPA’s approach of defining NOx regulation (x=2) where the total NOx at the inlet and outlet of the catalyst is calculated as an equivalent of NO2. Also, such an approach has been suggested in Czerwinski, 2007. Hence, m· NO , is calculated from the total concentration of NOx in ppm as a function of the molecular weight of NO2 and is defined in Equation (33). 2
eq
2
t
m· NO2,
f
∫0
eq,in
=
CNO , dt MW
-------------------------- MWNO m· t
eq,in
x in
2
exh
(33)
exh
is calculated in the same manner and is defined in m· NO , Equation (34). 2
eq,out
t
Figure 9. Test and estimated NH3 sensor signal comparison using Test 2 as input.
CNH3,meas is the measured NH3 from the NH3 sensor (FTIR concentration) and CNH3,est is the estimated NH3 concentration calculated from the estimator with the NH3 sensor model shown in Equation (29). L is the scalar estimator gain tuned in simulation. The estimator with the NH3 sensor model is tested in simulation and the concentrations are compared using the test data discussed in Appendix B as shown in Figure 9. The tuned estimator gain is 1E-3. The closed loop control strategies with their respective model-based estimators and sensor models are compared. The control system based on the NOx sensor model is hereby denoted as ‘NOx sensor’ and the control system based on the NH3 sensor model is hereby termed as ‘NH3 sensor’. The closed loop control strategies are compared based on the NOx index, urea index, NH3 index, and urea usage. All indices are calculated based on a lumped quantity NOx rather than individual NO and NO2 concentrations. The NOx index is defined as an NO2 equivalent, as shown in Equation (32). · · ∫ m NO , , dt ∫ m NO , , dt -------------------------------------------------------------------(32) · m dt , ∫ t
t
t
f
0
2
eq in t
t
–
t
f
0
2
eq out
m· NO2,
eq,out
CNO , dt MW
---------------------------- MWNO m· t
=
f
∫0
x out
2
exh
(34)
exh
For this analysis, the urea index is defined as a function of the overall NOx quantity reacted and is shown in Equation (35). As the urea index is defined in NOx, 1:1 stoichiometry between NOx and NH3 is assumed. ( m· NO , − m· NO , )dt ---------------------------------------------------------------------------------------------------· ∫ m , dt t
f
∫0
x in
t
x out
(35)
2 + 46
t
t
f
ure a in j
0
The total slip from the catalysts is calculated from both strategies using the equation shown in Equation (36). · ∫ CNH , dt (36)
m· NH , ---------------------------- MWNH m· t
t
3
out
=
f
0
3
MW
out
3
exh
exh
Here, MWNH3 is the molecular weight of NH3 (MWNH3= 17 grams/gm-mole). For both the strategies, λ is set to 0.1, Γ is set to 0.06, and p· is set to 0.0. The performance
comparison of both the strategies in the performance metrics mentioned is shown in Table 2. From Table 2, it can be observed that the control strategy based on the NOx sensor model shows a better performance than the control des
f
0
urea inj
Table 1. Performance comparison in various metrics using NOx sensor- and NH3 sensor-based control strategies. Urea Index Urea Total NH3 Slip Strategy NOx Index gm reacted gm urea reacted ------------------------------------------------------------------------------------------------Unit kg kg gm urea injected gm urea injected 0.42 0.27
0.99 0.0289 NOx sensor based NH3 sensor based 0.40 0.26 1.04 0.0315 % Change 4.7↑ 4.7↑ 5.3↓ 9.1↓ of NOx
of
of
of
Table 2. Performance comparison in various metrics using the control strategies and the test data. Urea Index Urea Strategy NOx Index gm reacted gm urea reacted----------------------------------------------------------------------------------------------Unit kg
gm urea injected gm urea injected 0.42 0.27 0.99 NOx sensor based NH3 sensor based 0.40 0.26 1.04 Test data 0.43 0.28 1.01 of NOx
of
of
of
Total NH3 Slip kg 0.0289 0.0315 0.0162
660
M. DEVARAKONDA, G. PARKER, J. H. JOHNSON and V. STROTS
strategy based on the NH sensor model in all of the performance metrics. Though the percent improvement is approximately 5% in NO index, urea index, and urea usage, the control strategy based on the NO sensor model controls the NH slip out of the SCR2 better than the NH sensor. Table 3 shows the comparison in NO index, urea index, urea usage, and NH slip between the control strategies and the test data. The NO sensor-based control strategy uses less urea while obtaining an approximately similar NO index and urea index, which makes it a better candidate than the NH sensor-based control strategy whose indices are slightly less. Both of the sensor-based control strategies exhibit higher NH slip than the test data. This might be due to linear approximation of the dependency of α on the NH concentration in the NO sensor signal. An interesting task for the future will be to study whether the NH concentration in the NO sensor signal is dependent on á in a polynomial formulation. The concentrations of NO, NO , and NH species from both sensor-based control strategies are compared to the concentrations recorded by FTIR at the SCR2 in Figure 10. Both strategies show similar trends in NO, NO , and NH concentrations except at high temperatures, approximately between 200 minin exhaust gas temperatures results in slight NH slip and thus a discrepancy in NO output. Figure 11 shows a comparison in urea injection rate from the closed loop controllers and from the test data. The estimated NH storage curves from both control strategies are also shown in the
figure. From Figures 10 and 11, it is observed that though the state-of-the-art NO sensor has cross-sensitivity towards NH , the control strategy based on a NO sensor model shows better catalyst performance than the strategy based on an assumed NH sensor model. One important observation from this simulation-based analysis of the NH sensor 3
x
x
3
3
x
3
x
x
3
3
3
x
3
x
2
3
2
3
3
3
x
3
x
3
3
Figure 11. Comparison of urea injection rates and estimated NH storage curves from the control strategies based on sensor models.
3
is that the sensor can be used for model-based control by measuring NH at SCR out. Linear systems theory showed that the system is observable and controllable at all practical operating conditions and can used for model-based SCR control applications as a potential alternative to NO sensors. 3
x
7. RESULTS AND DISCUSSION State-of-the-art NO sensors are cross-sensitive to NH and are a drawback for real time NO control if the crosssensitivity is not compensated. A NO sensor model is developed based on the test data and is tested in simulation using a two catalyst model. A single state is used in the two catalyst model and an estimator is developed in conjunction with the NO sensor model. NH sensors (which do not exhibit cross-sensitivity according to the literature) are analyzed in simulation and an estimator is developed based on the sensor model. Though the two catalyst model is not perfectly validated in simulation, it is used to study the control strategy performance based on the sensor models. The control strategies based on the two sensor models are compared using the performance metrics in NO index, urea index, NH slip, and urea usage. The control performance analysis showed that the strategy based on a NO sensor model performed slightly better than the NH sensorbased strategy and is close to the performance metrics calculated based on experimental data. One important outcome of the simulation-based analysis of the NH sensor is that, in the absence of an NO sensor model, model-based SCR control systems can be developed in conjunction with an NH sensor and can be implemented in real time.
x
3
x
x
x
3
x
3
x
3
3
x
3
8. CONCLUSION Figure 10. Comparison of NO, NO , and NH species concentrations from the control strategies based on sensor models and the test data.
2
3
An NO sensor model based on experimental data is developed and validated using various sets of test data. The sensor model is then tested in simulation using a one-state x
MODEL-BASED CONTROL SYSTEM DESIGN IN A UREA-SCR AFTERTREATMENT SYSTEM model by considering the two catalysts in series. An NH sensor assuming no cross-sensitivity towards any other species is analyzed using linear systems theory for observability and controllability. Sensor models and model-based estimators based on the two catalyst models are developed and tuned in simulation. The control strategies based on the sensor models are then compared based on the performance metrics. The outcome of the control systems performance analysis is that the control strategy in conjunction with the NO sensor model performs slightly better than the NH sensor model. One important conclusion from the analysis is that the NH sensor model, from its simulationbased performance, can be regarded as a potential candidate for SCR control applications in the absence of an accurate NO sensor model. An interesting observation from the analysis is that the estimated NH storage and urea injection flow rate from the strategy based on the NH sensor match within 2~5% of those obtained from a strategy based on the NO sensor. 3
x
3
3
x
3
3
x
ACKNOWLEDGEMENT−The authors would like to thank Navistar Inc for their financial support throughout the project.
REFERENCES Czerwsinki, J., Peterman, J., Comte, P., Lemaire, J. and Mayer, A. (2007). Diesel NO/NO /NO emissions – New experiences and challenges. SAE Paper No. 2007-010321. Devadas, M., Krocher, O. and Wokaun, A. (2005). Catalytic investigation of Fe-ZSM5 in the selective catalytic reduction of NO with NH . Reaction Kinetics and Catalysis Letters, 86, 347−354 . Devadas, M., Krocher, O., Elsener, M., Wokaun, A., Soger, N., Pfeifer, M., Demel, Y. and Mussmann, L. (2006). Influence of NO on the selective catalytic reduction of NO with NH over Fe-ZSM5. Applied Catalysis B: Environmental, 67, 187−196. Devarakonda, M. N., (2008c). Dynamic Modeling, Simu2
x
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lation and Development of Model Based Control Strategies in a Urea-SCR Aftertreatment System for Heavy Duty Diesel Engines. Ph.D. Dissertation. Michigan Tech
University. Devarakonda, M., Parker, G., Johnson, J. H. and Strots, V. (2008d). Simulation based control system analysis of a urea SCR aftertreatment system based on NH sensor feedback. Cross-cut Lean Exhaust Emissions Reduction 3
Simullation (CLEERS) Workshop. www.cleers.org.
Devarakonda, M., Parker, G., Johnson, J. H., Strots, V. and Santhanam, S. (2008a). Adequacy of reduced order models for model based control in a urea-SCR aftertreatment system. SAE Paper No. 2008-01-0617 (Also accepted as a special publication in SP-2155). Devarakonda, M., Parker, G., Johnson, J. H., Strots, V. and Santhanam, S. (2008b). Model based estimation and control strategy development for urea-SCR aftertreatment
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system. Int. J. Fuels and Lubricants 1, 1, 646−661. Krocher, O., Devadas, M., Elsener, M., Wokaun, A., Soger, N., Pfeifer, M., Demel, Y. and Mussmann, L. (2006). Investigation of the selective catalytic reduction of NO by NH on Fe-ZSM5 monolith catalysts. Applied Catalysis B: Environmental, 66, 208−216. Moss, R., Muller, R., Plog, C., Knezevic, A., Leye, H., Irion, E., Braun, T., Marquardt, K. and Binder, K. (2002). Selective ammonia exhaust gas sensor for automotive applications. Sensors and Actuators B, 83, 181−189. Schar, C., Onder, C. and Geering, H. (2006). Control of an SCR catalytic converter system for heavy duty diesel application. IEEE Trans. Control Systems Technology, 14, 641−654. Tronconi, E., Lietti, L., Forzatti, P. and Malloggi, S. (1996). Experimental and theoretical investigation of the dynamics of the SCR-DeNOx reaction. Chemical Engineering Science, 51, 2965−2970. Tronconi, E., Nova, I., Grossale, A. and Ciardelli, C. (2007). Catalytic mechanism, detailed kinetics and converter model for NH -SCR of NO emissions from vehicles. Cross-cut 3
Upadhyay, D. and Van Nieuwstadt (2002). Control design
of an automotive urea SCR catalyst. ASME Int. Mechanical Engineering Cong. and Exposition, IMECE200232103. Upadhyay, D. and Van Nieuwstadt, M. (2006). Model based analysis and control design of a Urea-SCR DeNOx aftertreatment system. ASME J. Dynamic Systems, Measurement and Control, 128. Wang, D., Tao, S., Cabush, D. and Racine, D. (2007). Ammonia sensor for SCR NOx reduction. Diesel Engines Emissions Reduction (DEER) Conf.
Wingbrant, H., Svenningstorp, H., Salomonsson, P., Kubinski, D., Visser, J., Lofdahl, M. and Spetz, A. (2005). Using a MISic-FET sensor for detecting NH in SCR systems. IEEE Sensors J., 5, 1099−1105. 3
Appendix A: Linear Systems Analysis for NH3 Here, Sensor Feedback The elements of the A matrix linearized about the equilibrium point (C , C , θ , C ) are shown in Equation (37). NO,0
NO2,0
0
NH3,0
A11=– (Q + k CNO2,0Ωθ0 + k CO2θ0Ω) A12=–k CNO,0θ0Ω A13=– (k CNO,0CNO2,0Ω + k CNO,0CO2Ω)
A21=–k CNO2,0θ0Ω A22=– (Q + k CNO,0Ωθ0 + k θ0Ω) A23=– (k CNO,0CNO2,0Ω + k CNO2,0Ω) A31=– (k CNO2,0θ0 + k CO2θ0) A32=– (k CNO,0θ0 + k θ0) A33=– (k CNH3,0+k + k CNO,0CNO2,0) fst
std
fst
fst
std
fst
fst
stdsl
fst
sl
fst
fst
ads
std
sl
des
fst
(37)
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M. DEVARAKONDA, G. PARKER, J. H. JOHNSON and V. STROTS +k
std
Appendix B: Input Data for Test 2
CNO,0 CO2 +ksl CNO2,0 +ksox
A34=kads – θ0kads
(
A43 = – Q + kads A44 =kads
Ω+k
Ω−k Ωθ0) CNH ,0 Ω
ads
ads
3
The observability matrix based on NH3 sensor feedback is shown here in Equation (38) to explain the elements of the matrix. 0 O= 0
0 0 1 0 A43 A44
(38)
E11 E12 E13 E14
F11 F12 F13 F14
Here,
E11 =A43 A31
Table 4. Steady state data points in test 2. Data point Speed Load
The steady state conditions used in test 2 are shown in Table 4. The exhaust temperature, urea injection flow rate, engine variables such as speed and load, mass flow rate at various conditions are shown in Figure 12. The concentrations of species NO, NO2 and NH3 at the inlet of the catalyst are shown in Figure 13.
International Journal of Automotive Technology, Vol. 10, No. 6, pp. 663−668 (2009)
DOI 10.1007/s12239−009−0078−1
OH-RADICAL BEHAVIOR OF UNSTEADY LIFTED FLAME BASED ON INSTANTANEOUS CHANGE OF THE EQUIVALENCE RATIO S. H. JUN , T. K. KIM , J. Y. JANG and Y. KIDOGUCHI 1)*
2)
3)
1)
Department of Ecosystem Engineering, Tokushima University, Tokushima 770-8506, Japan School of Mechanical and Automotive Engineering, Keimyung University, Daegu 704-701, Korea The Center for Automotive Parts Technology, Keimyung University, Daegu 704-701, Korea 1)
2)
3)
(Received 16 September 2008; Revised 1 June 2009)
ABSTRACT−In an earlier study, the current authors showed that an unsteady-state lifted flame generated by an equivalence
ratio conversion system for a given fuel, was similar to a steady-state lifted flame in terms of the change characteristics from
a premixed flame to a critical flame and then to a triple flame with a diffusion flame positioned in the middle according to the concentration difference. Therefore, this study used an OH-PLIF method to investigate the characteristics of a steady-state lifted flame and an unsteady-state lifted flame created under conditions identical to the flames in the preceding study. PLIF (Planar laser induced fluorescence) is practically effective for visualizing the concentration fields within a flame. The resulting OH-radical measurements showed that an unsteady-state lifted flame created under the specific conditions used in this study showed similar tendencies in terms of OH-radical distribution, fluorescence intensity, and liftoff height, to a steady-state lifted flame, thereby confirming that the behavior of an unsteady-state lifted flame can be effectively predicted based on the behavior of a steady-state lifted flame.
studied the concentration of chemical species and their temperature distribution, and noted that flame stability is governed by the local stoichiometry and turbulence characteristics through the PLIF method. Muóniz and Mungal (1997) studied flame propagation speed using the liftoff height and particle image velocimetry (PIV) as the jet exit velocity and coflow velocity varied, while supplying methane and ethylene as fuel to the nozzle and air with a coflow. They showed that the mean liftoff height of the flame increases when the jet exit velocity and coflow velocity increase, and that the flame stabilizes itself when the local gas velocity is close to the premixed laminar flame speed and does not exceed 3SL. Schefer and Goix (1998) extended Muñiz and Mungal (1997)’s experiment and carried out PIV and OH-PLIF measurements for a turbulent lifted flame over a range of Reynolds numbers from 7,000 to 19,500. Consequently, they found that the mean axial velocity at the stabilization point was about five
times below the laminar burning velocity at the lowest Reynolds number; however it was nearly 20% higher than the laminar burning velocity when the Reynolds number increased. Pressing et al. (1998) studied the characteristics of the liftoff of a triple flame experimentally and analytically, while adjusting the flow velocity and the diluted fuel and lean fuel concentration based on supplying diluted fuel, lean fuel, and air using a three-stream coflow nozzle. Kioni et al. (1999) studied the velocity field inside a flame based on the PIV and OH radical distribution in a laminar
A lifted flame provides important information for a turbulent nonpremixed flame model. The characteristics of a lifted flame, such as the liftoff height and flame shape, change depending on the flow velocity of the fuel and the equivalence ratio. Thus, various studies have been carried out to understand the stabilization mechanism of a lifted flame. The most representative stabilization model is a premixed combustion model. Because the fuel and air are well mixed upstream of the leading edge of a flame and the region of the leading edge of a flame becomes a premixed flame, the premixed combustion model predicts that the leading edge is stabilized in the region where the burning velocity at that edge coincides with the velocity of the flow supply. Recently, a triple flame (Lee and Seo, 2005) model has also been studied as an important feature of lifted flame stabilization (Kioni et al., 1993, 1999, Azzoni et al., 1999). In addition, Dold (1989) suggested that the mixture fraction is an important clue when determining the structure and propagation speed of a triple flame. A combustion diagnostic and measurement method using a laser (Park et al., 2002) is primarily utilized to
obtain information about the velocity field and concentration field in a combustion field and also the lifted flame and triple flame characteristics. Schefer et al. (1994) *Corresponding author. e-mail: 663
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triple flame using PLIF. From simultaneous measurements of the PIV, CH-PLIF, and OH-PLIF of lifted flames (Kim ., 2006), Watson (1999) discovered that a triple flame stabilizes in the region where the incoming gas speed is low and close to the laminar burning velocity. Jang (2005) and Kim and Jang (2005) studied the behavioral characteristics of a premixed flame, critical flame, and triple flame as function of the concentration difference using a lifted flame stabilization model. Moreover, they installed a direct sampling probe inside the combustion field, measured the local concentration, and compared the characteristics of each flame. However, they did not measure the radical generated in the combustion process using an optical method. Thus, in a previous study (Jun ., 2008), the current authors investigated the behavioral characteristics of an unsteady-state lifted flame that was varied from a premixed flame to a triple flame based on instantaneous change of the equivalence ratio using an equivalence ratio conversion system, and compared the
results with those for a steady-state lifted flame. While direct photographs showed similarity between the behavioral characteristics of an unsteady-state lifted flame and a steady-state lifted flame, an analysis of the major reactions inside the flame was not conducted. Therefore, to confirm the concentration characteristics of the major reactions inside the flames, this study used an OH-PLIF method to investigate the characteristics of the concentration fields of a steady-state lifted flame and an unsteady-state lifted flame. et al
et al.
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2. EXPERIMENTAL SETUP AND PROCEDURE 2.1. Experimental Setup The experimental equipment was the same as that used in our preceding study (Jun ., 2008) except for the addition of an Nd:YAG laser, a Dye laser, sheet beam optics, a reflector, and a narrowband pass filter. Commercial LPG was used as the fuel, and high purity air (99.99% purity) comprised of 79% nitrogen and 21% oxygen was used as the oxidant. To ensure the gases were supplied at a constant pressure, each gas was passed through a regulator, and the flow rate was controlled by flow meters (Matheson 602,
604) that were adjusted to a precise flow rate using a bubble meter. After the flow meter, the gases were passed through a mixing chamber before being supplied to the slot burner. The mixing chamber was cylindrical in shape, 160 mm in length, 314 ml in volume, and had an inside diameter of 50 mm. Thus, the fuel and oxidant, set at a certain equivalence ratio, flowed into the mixing chamber and became homogeneous as a result of the swirl flow inside. The slot burner, designed to alter the gas concentration, included 4-four slots with a 10 mm width inside, 40 mm width, and 700 mm length, which were made of a 10 mmthick acrylic plate and 0.5 mm-thick stainless steel plate combined with bolts. Inside the slot burner, a vinyl pipe (5 et al
mm diameter and 200 mm length) and ceramic honeycomb (1.5 mm width, 1.5 mm length, and 250 mm height) were installed to ensure uniform velocity for the flow field. The premixture was supplied to the two slots in the center, while ambient nitrogen was supplied at an ambient flow to the other two slots at the edge. The nitrogen increased the exit velocity of the mixture to prevent any inflow of an external oxidant as well as disruption from an outside flow. After passing through the ceramic honeycomb, the premixture entered a contraction nozzle, and a flame was generated due to the concentration difference. The exit of the contraction nozzle was 21 mm wide, 30 mm long, and made using a plaster mold based on a 3rd order polynomial fitting of the inside shape used in the previous study conducted by Morel (1975); its rectangular shape minimizes the three dimensional influence on a flame as pictures are taken.
The equivalence ratio conversion system consisted of a solenoid valve to change the equivalence ratio of each slot of the slot burner from the condition for the generation of a premixed flame to that of a triple flame, hardware (computer and PCI-MIO-16EI board) and software (LabVIEW). In the slot burner, the premixture was supplied to the 2 slots in the center, while ambient nitrogen was supplied to the other two slots at the edges. In this study, the focus was to measure the OH radicals in a steady-state lifted flame and unsteady-state lifted flame, as in our preceding study (Jun ., 2008). Figure 1 shows the experimental setup of the OH-PLIF. A laser beam with a 532 nm wavelength was generated by an Nd:YAG laser (Lee and Nishido, 2008), then passed through a dye laser to form a beam with a 566 nm wavelength, and finally passed through a UVT (UV Tracker) containing a double crystal. The result was a beam with a 283 nm wavelength that is appropriate for measuring OH radicals. Rodamine 590 was used as the dye for the dye laser to create the excitation wavelength. The laser beam changed into a sheet beam after passing through the optics; the sheet beam then passed through the upper part of the contraction nozzle of the slot burner. The laser beam was emitted at the moment the flame was changed by the et al
Figure 1. Schematic diagram of experimental setup.
OH-RADICAL BEHAVIOR OF UNSTEADY LIFTED FLAME BASED ON INSTANTANEOUS CHANGE equivalence ratio conversion system; moreover, to take a picture, the laser and operation signal of the ICCD camera
were synchronized and triggered by a signal emitted from the conversion system. The resolution of the ICCD camera was 1,024×1,024 pixels, and the exposure time and gain were set to 50 ns and 250, respectively. A narrow band pass filter (WG-305) and UG-11 filter were also included for the OH-radical measurement. 2.2. Experimental Procedure The mixture and ambient flow supplied at a flow velocity of 1.1m/s generated a lifted flame without blowing out or flashing back to the exit of the burner. For the steady-state lifted flame, the fluorescence intensity of the OH radicals was measured under the conditions created by the equivalence ratio (φ ) in the center right slot in the slot burner, which was fixed at 1.2, and the equivalence ratio (φ ) created using the center left side slot, changed stepwise from 1.2 to 0.4. Meanwhile, for the unsteady-state lifted flame, the fluorescence intensity of the OH radicals was measured under the φ conditions fixed at 1.2, and φ instantly changed from 1.2 to 0.4. As previously reported (Jun ., 2008), the unsteady-state lifted flame stayed for 1.6 seconds, which was 1.2 to 2.8 seconds after activating the solenoid valves, and then turned into a steady-state lifted flame. Therefore, because the concentration changed with the passage of time, the suggested data are expressed according to time. R
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3. RESULTS AND DISCUSSION
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For the steady-state lifted flame at φ =1.2 and φ =1.2, there was a thick distribution of OH radicals around the leading edge of the flame, while the distribution downstream in the flame was thin. As previously reported (Jun ., 2008), the flame at φ =1.2 and φ =1.2 was a premixed flame with the same equivalence ratio and was very round and showed a semi-spherical shape. The shape formed by the OH radicals was similar to the flame shape taken by the direct photograph. As φ decreased, the OH-radical distribution for the flames at φ =0.8, 0.7, 0.5, and 0.4 was quite different from that at φ =1.2. A decrease in φ generated a triple flame due to the concentration difference of the mixture supplied to the center slots in the slot burner. A triple flame is generated because of a concentration difference when the composition of the fuel and oxidant from the two slots are different from each other. When a laminar flame is formed by a partial premixed mixture, a rich mixture with more fuel than the stoichiometric equivalence ratio is formed in the region near the leading edge; meanwhile, a lean mixture with less fuel than the stoichiometric equivalence ratio is formed in the other region. As the residual fuel spreads from the rich premixed flame and the oxidant spreads from
the lean premixed flame, a diffusion flame with a stoichiometric equivalence ratio is then generated at the center, the key feature of a triple flame. These three branches were previously confirmed based on a direct photograph of a triple flame (Jun ., 2008). From the OH-radical distribution in the triple flame at φ =0.7, 0.5, and 0.4, shown in Figure 2, the fluorescence intensity was high around the leading edge, at the left side of the slot burner, and around the middle. As such, a lean R
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During the combustion reaction, the OH radicals are generated by the reaction of hydrogen and oxygen and then destroyed by the combustion reaction with CO. Thus, a thick distribution of OH radicals appeared in the region of the lean premixed flame that contain a significant amount of hydrogen and the diffusion flame. Furthermore, in the region of the diffusion flame, the distribution of OH radicals increased when they approached the slightly lean premixed flame, yet almost disappeared when approaching the rich premixed flame. Figure 2 shows the shape of the OH-radical distribution in the steady-state lifted flames, where φ was 1.2, 1.0, 0.8, 0.7, 0.5, and 0.4, while φ was 1.2. The black arrow at the bottom of the photos identifies the slot burner nozzle exit. As previously reported (Jun ., 2008), when changing the concentration difference, the steady-state lifted flame was altered from a premixed flame to a critical flame, and then to a triple flame with a diffusion trailing flame in the middle. Thus, the steady-state lifted flames created under the specific conditions in this study were classified into three groups according to the distribution shape and fluorescence intensity of the OH radicals: φ =1.2-1.0, φ =1.00.8, and φ =0.7-0.4, where φ =1.2-1.0 represents the premixed flame region, φ =0.7-0.4 represents the triple flame region, and φ =1.0-0.8 represents the critical flame region. L
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L
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L
Figure 2. OH radical of steady state lifted flame (φ =1.2). R
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S. H. JUN, T. K. KIM, J. Y. JANG and Y. KIDOGUCHI
premixed flame was formed around the left side of the slot burner by the lean mixture, while a diffusion flame was formed in the middle due to the concentration difference between the rich mixture and the lean mixture. The fluorescence intensity was high in the middle of the flames because the diffusion flame had a stoichiometric equivalence ratio (Kim ., 2006). Based on the OH-PLIF of a triple flame, Kioni (1999) reported that the concentration of hydroxyl radicals was high around the leading edge and the diffusion flame
with a stoichiometric equivalence ratio. They also found that the OH-radical concentration decreased rapidly when moving away from the leading edge and approaching the rich premixed flame rather than the lean premixed flame. The presented results also showed a very high OH-radical concentration in the middle of the flame at the location of the diffusion trailing flame. With the use of a gas chromatograph and sampling probes, Kim and Jang (2005) compared the concentration of the reactant and product inside a flame to analyze the concentration fields of a premixed flame and triple flame. They measured the concentrations of hydrogen and oxygen as the reactant and carbon monoxide as the product. In the premixed flame region, the concentrations of hydrogen and oxygen maintained a constant value in the flame-center, yet the triple flame region displayed a distinctive difference that decreased rapidly, as the excess oxidant from a lean region and hydrogen from a rich region diffused toward the centerline downstream, resulting in a very active diffusion combustion reaction. Similarly, in Figure 2 the premixed flame showed an almost even OH-radical distribution throughout the flame, whereas the fluorescence intensity of the OH radicals in the triple flame was high due to the active diffusion combustion reaction of hydrogen and oxygen around the flame center. In contrast, Kioni . (1999) measured a thin distribution of CO in the diffusion flame, while the CO distribution was thicker in the rich premixed flame than in the lean premixed flame. Kim and Jang (2005) also found that the density of CO was thin in the region of the lean premixed flame with abundant oxidants, yet increased
rapidly when approaching the region of the rich premixed flame. Thus, because this increase of CO is a major reaction source of OH-radical extinction, the hydroxyl radical distribution is expected to be thin in the region of the rich premixed flame. Figure 3 shows the shape of the OH-radical distribution for the unsteady-state lifted flame. Because the unsteadystate lifted flames remained for only 1.6 seconds, the OHradical distribution in the unsteady-state lifted flame appeared slightly thinner than that in the steady-state lifted flame. However, the change trend was similar in both flames. The unsteady-state lifted flame was created through an instant change of the equivalence ratio from φ R=1.2 and φ L=1.2 to φ R=1.2 and φ L=0.4 using the equivalence ratio conversion system. As previously reported (Jun ., et al
et al.
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Figure 3. OH radical of unsteady state lifted flame. 2008), after activating the solenoid valve of the equivalence ratio conversion system, the unsteady-state flame began to be created after t=1.2 sec and ended after t=2.8 sec. The unsteady-state lifted flame changed from a semispherical shape similar to the steady-state lifted flame to a streamline shape that became sharper with the passage of time. At t=1.2 sec, the flame shape was the same as that of the steady state flame at φ R=1.2 and φ L=1.2; then, from
t=1.8-2.8 sec, the flame exhibited a diffusion trailing flame in the middle that was similar to the steady-state flame at φ R=1.2 and φ L=0.8-0.4. After t=2.8, the flame became the same as the steady-state lifted flame at φ R=1.2 and φ L=0.4. With respect to the distribution of hydroxyl radicals, the unsteady-state lifted flame at t=1.2 sec exhibited a very similar distribution to that of the steady-state flame at φ L=1.2 in Figure 2. The density of hydroxyl (OH) radicals appeared to be thick around the leading edge, and then gradually thinned farther from the leading edge. Over time, the fluorescence intensity of the OH radicals became high around the leading edge of flame, at the left
OH-RADICAL BEHAVIOR OF UNSTEADY LIFTED FLAME BASED ON INSTANTANEOUS CHANGE
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Figure 4. Intensity of OH radicals.
Figure 5. Lift-off height.
side of the slot burner, and around the middle of the flame. After t=2.8 seconds, the flame showed a high fluorescence intensity around the center due to the diffusion flame. Thus, when comparing the distribution of OH radicals in the unsteady-state lifted flame and steady-state lifted flame, the two flames showed a similar change progression and similar results, as previously reported based on the flameshape changes (Jun ., 2008).
Figure 4 shows a comparison of the fluorescence intensity of the OH radicals along the horizontal direction of a 28-mm position from the leading edge of the lifted flames in Figures 2 and 3. In our previous study (Jun ., 2008), the luminescence intensity was obtained at a height of 28.9 mm from the leading edge of the lifted flames using a direct photograph. Based on the central area of the picture (x=0, flame center), the right area (x>0) was the region where the flame of φ R appeared, while the left area (x<0) was the region where the flame of φ L appeared. In addition, the intensity at the center was greatly increased because of the diffusion flame. Similarly, the steady-state lifted flame and unsteady-state lifted flame in Figure 4 exhibited the same trend for the fluorescent intensity, i.e., the gradient of the intensity increased greatly because of the influence of the diffusion flame in the central area; the left side of the flames was relatively stronger in intensity than the right
side. Figure 5 shows the liftoff height of the steady-state lifted flame and unsteady-state lifted flame determined on the basis of the lifted flame shape as well as the distribution of OH radicals. The equivalence ratio, φ L is indicated on the horizontal axis of the steady-state lifted flame, while the time (sec) is indicated on the horizontal axis of the unsteady-state lifted flame. As previously reported (Jun ., 2008), the liftoff height changed depending on the concentration difference of the mixture, and the liftoff height of the unsteady-state lifted flame exhibited a similar change to that seen with the steady-state lifted flame. The liftoff
height according to the distribution of hydroxyl radicals also showed a similar result to that of the flame shape. The lower sections in Figure 5 show the three regions of the steady-state and unsteady-state lifted flame, which are classified according to the OH-radical distribution, gradient of the liftoff height and fluorescence intensity. The results in Figures 2-5 and our preceding study show that the characteristics of an unsteady-state lifted flame, such as the liftoff height, fluorescence intensity, and OHradical distribution, are similar to those of a steady state lifted flame. Moreover, the behavior of an unsteady-state lifted flame involves the same phenomena as a steady-state lifted flame, i.e., it changes from a premixed flame, to a
et al
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critical flame region, and then to a triple flame with a diffusion trailing flame, depending on the concentration difference. Therefore, it is concluded that the behavior of an unsteady-state lifted flame created under the specific conditions in this study, can effectively forecast the behavior of a steady-state lifted flame. 4. CONCLUSIONS
In a previous study, the current authors investigated the similarity of the behavioral characteristics of an unsteadystate lifted flame and steady-state lifted flame, yet there was no analysis of the major reactions occurring inside the two flames. Thus, using OH-PLIF to analyze the concentration fields, experiments were performed to understand the concentration fields of an unsteady-state lifted flame and steady-state lifted flame with the following results: (1) For a steady-state lifted flame, the hydroxyl radicals in the premixed flame are mainly distributed around the leading edge and thin out farther from the leading edge. In addition, when increasing the concentration difference, high fluorescence intensity occurs around the leading edge, the region of the lean premixed flame and the central region. It appears that the central region is the diffusion trailing flame region of a triple flame, and the high intensity of OH radicals is due to an active diffusion combustion reaction of hydrogen and oxygen. (2) For an unsteady-state lifted flame, the OH radicals are thickly distributed around the leading edge during the initial stage of t=1.2 sec. Over time, the fluorescence intensity increases around the leading edge, the left side of the slot burner and around the center. Thus, the characteristics of the unsteady-state lifted flame, including the distribution of hydroxyl (OH) radicals, liftoff height, fluorescence intensity, and three classified regions, showed a similar tendency to the characteristics of the steady-state lifted flame. In conclusion, the behavior of an unsteady-lifted flame created under the specific conditions used in this study, can be effectively predicted based on the behavior of a steadylifted flame, as reported in our previous study.
ACKNOWLEDGEMENT−The present research has been partially conducted by the Bisa Research Grant of Keimyung
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