Distrubuted control system training Part 1
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June 2012
Yokogawa Electric Corporation
<ISD-MASP-S10097>
YOKOGAWA VIETNAM CO.LTD
Copyright © Yokogawa Electric Corporation
<1/7/2011>
SERVICE DEPARTMENT
CENTUM VP
Engineering Course
Yokogawa Vietnam Co. Ltd
Service Department
Email:
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
CENTUM VP
Engineering Course
Schedule for the day:
Session Starts:
8:00 – 9:30
am
Tea Break:
9:30 – 9:45
am
Lunch:
12:00 – 1:00
pm
Session Resume:
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
1:00 – 3:00
Tea Break:
3:00 – 3:15
pm
Sessions Ends:
4:00
pm
pm
Course Contents
CENTUM VP
Engineering Course
Day 1
Centum VP System specifications
Project Creation and Attribution Utility
Project Common Definition
Day 2
FCS Configuration
I/O Module Configuration
Software Switches Configuration
Message Configuration
Control Drawing Builder
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
Course Contents
CENTUM VP
Engineering Course
Day 3
Regulatory Control Function
Sequence Control Function
Day 4
HIS Configuration
Window Configuration
Day 5
Graphic Builder
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
What is CENTUM VP
CENTUM VP is the integrated production control system to achieve the safe, reliable, and optimum plant operation for
various industries
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
37 years History and the continuity
Dual redundant Token-passing bus for our DCS since 1975 as reliable & robust control bus
2008
2011
CENTUM VP
2001
CENTUM VP R5
2005
CENTUM CS 3000 R3
1998
CENTUM CS 3000
1993
Dual
Redundant
Vnet/IP
CENTUM CS
10 MBPS
1983
1MBPS
Dual
HIS
Dual
HIS
ICS
1Gbps
AVR
PICS
EWS
Token Pass
V net
HIS
FFCS
NFCS
Redundant
1988
CENTUM-XL
CENTUM V
ABC
ENGS
Redundant
Token Pass
LFCS
COPS2
COPSV
HF-Bus
PFCS
FFCS
KFCS
EOPS
1975
CENTUM
CFCS2
CFFS
COPS
CFCD2
CFCS
EFCD
•
F-Bus
CENTUM series has been keeping the operation continuity and the application compatibility for
customers to use the CENTUM continuously for a long term.
250 KBPS
Dual
Redundant
Token Pass
CFCS
CFCD
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
•
20,000 + systems have been installed worldwide
Yokogawa DCS Evolution
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
Centum Capacity
System
Centum VP
Max. no. of tags
100 000 (When using LHS4000, up to 1,000,000 per system)
Max. no. of stations
256
Max. no. of domains
16
Max. no. of stations per domain
64 (HIS (16) , FCS, BCV, CGW)
HIS : Human Interface Station
FCS : Field Control Station
BCV : Bus Converter
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
CGW : Communication Gateway
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
Page.9
Features of CENTUM VP
Scalability and flexibility
–
CENTUM VP meets both simple small scale systems and 1,000,000 tag level huge scale systems
–
CENTUM VP is applicable for various types of applications and for various system architectures
Super-high plant operation availability
–
Seven 9’s (99.9999959) hardware availability
–
Pair & Spare technology to keep higher control loop availability
Operators’ perspective design
–
Real-time plant operation environment
–
Intuitive look & feel HMI design
Open Architecture
–
The latest technologies can be applied in the control systems
–
Easy integration with other subsystems
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
CENTUM VP System Configuration - Overview
Client PC
Operator Station (HIS)
3rd party wireless gateway
Asset management station
for FF/HART devices
Enclosed Display Style
Open Display Style Console
Console HIS
HIS
Plant Information Management
Ethernet
System
Desktop type HIS
TSE server
ProSafe-RS
OPC server
and/or ENG
SENG
Exaopc
PRM
Exaquantum
Dual Redundant Vnet/IP
Real-time Control Network
FCS
Sub system gateway
Safety Instrumented System Controller
ESD / F&G
Field Network
Unified Gateway Station (UGS)
ProSafe-RS
SCS
rd
3 party
Sub systems
STARDOM
-Vnet/IP: Real-time Control Network
-Ethernet: Information Network
-Exaopc: OPC Server
-
OKOGAWA
VIETNAM CO,LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
ERVICE DEPARTMENT
Exaquantum : Plant information management system
CENTUM VP VNET/IP System Components
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
Plant Resource Manager (PRM)
PRM is Yokogawa’s “Asset Management” software package. Asset refers to the field devices but specifically the “intelligent” devices
such as those with either HART or Fieldbus communication.
PRM allows the user to maximize the diagnostic capabilities of the intelligent devices more than a standard control system can do.
Maintenance personnel use this tool to see the health of the field devices. It constantly monitors all of the devices on a periodic basis
which is user defined.
Field device vendors can create “plug-ins” that are specific to their devices that work with PRM. A valve “plug-in” is calibration
software which allows the custom set up of the individual valve. This allows the software to calibrate the valve around the specific
dynamics and responses of the valve.
PRM also allows saving of instrument internal configuration which aids in replacement of the device.
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
EXAOPC
EXAOPC
This provides OPC Server functions to enable applications in a supervisory PC to access CENTUM VP data. This provides a
links between control layer and business data processing layer.
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
L2SW, L3SW & Vnet Router
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
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GSGW, APCS & Router
Generic Subsystem Gateway Package (GSGW)
With a general –purpose PC connected to Vnet/IP, GSGW packages can collect and set various type of data from subsystem
using an OPC DA server. They can easily connect and set subsystem data without creating dedicated communications programs.
Advanced Process Control Station (APCS)
An APCS advanced process control station implements control functions with a general-purpose PC connected to a Vnet/IP,
aimed at improving advanced control and plant efficiency.
Router
A router with security function to ensure the security of a Vnet/IP network is used to connect the bus 2 side with an external
network such as Intranet.
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
HIS
Operation and Monitoring
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
Features of HIS (Operation Station)
Various types of the operation views are prepared
–
Graphic, Trend graph, Overview, Tuning etc.
One-touch operation for related information
–
Alarm dialog, trend graph, Graphics, and faceplates can be called up from each other based on
the related tag without engineering
Ex. Click alarm message then the related faceplate is shown
Large Capacity
–
–
–
Max. No. of Tags: 1,000,000 per system
Max. Graphic Displays: 4,000 per HIS
Real-time trend Points: 3,328 per HIS
Various types of operation environment
are available
–
–
–
–
Single, dual, Quad LCD are available.
Wide monitor is also available.
Mouse operation
Operation keyboard and touch screen are also available
Real-time Alarm Management View
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
HIS Hardware
HIS works on the latest Microsoft Windows OS platform
Windows 7, VISTA, and 2008 server
Three types of hardware can be chosen
Desktop, Solid Style Console and Open Style Console
Various Operation Styles
Mouse/Operation Keyboard/Touch panel
Single, Dual and Quad-monitor are available
Solid Style
Solid Style
Console
Console
Open Style
Open Style
Console
Console
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
Desktop
Desktop
Type
Type
New Screen Design
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
Display Lay-out of HIS
Windows Desktop = Whole Area of CRT
System Message Banner = Alarm Display Area
Browser Bar = Navigation Tool
Container Window = Container Window or Pop up Window
* Frame = An element of Container Window
* Tab = Switches display
* View = An element of
Frame or
Pop Up Window
(R3 HIS Window)
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VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
Examples of Frames and Pop-Up Window
Frame = An element of Container Window
System Message Banner
Pop-Up Window
Browser Bar
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
System Specification
Engineering PC (ENG)
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VIETNAM CO,LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
EWS
Engineering PC (ENG)
YOKOGAWA
VIETNAM CO,LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
SERVICE DEPARTMENT
Operation Keyboard Features
Flat membrane type dedicated keyboard
Various functions for adequate operation
–
–
–
–
–
–
Security key
Authorized operator
System engineer
Alphanumeric buttons
Process control and plant monitoring
Special window call buttons
grouped by function
–
User-definable function buttons
YOKOGAWA
VIETNAM CO.LTD
<ISD-MASP-S10097>
Copyright © Yokogawa Electric Corporation
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