Centum VP maintenance training part1

June 2012

Yokogawa Electric Corporation

<ISD-MASP-S10097>
YOKOGAWA
VIETNAM
Copyright
© Yokogawa
Electric CO.LTD
Corporation
<1/7/2011>
SERVICE DEPARTMENT


Maintenance Course

Yokogawa Vietnam Co. Ltd
Service Department

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<ISD-MASP-S10097>

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Maintenance Course
Schedule for the day:

Session Starts:

9:00 – 10:30 am

Tea Break:

10:30 – 10:45 am

Lunch:

12:00 – 1:00 pm

Session Resume:
Tea Break:
Sessions Ends:

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1:00 – 3:00
3:00 – 3:15
5:00

pm
pm

pm


Agenda

CENTUM VP
Maintenance Course
Day 1

Control Station Overview
Types of FCS
Components of FCS

Cable Connections
Internal power cabling
Control Bus cabling

Function of each unit in FCS
Maintenance of FCS
Common card replacement

Hand on Exercise
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Agenda

CENTUM VP
Maintenance Course
Day 2

Software compatibility
Hardware setup prior to installation
Software Environment
Window set-up prior to installation (Vista/W7/Server)
Centum VP installation
Hands-on Exercises

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Agenda

CENTUM VP
Maintenance Course
Day 3

Network Operation
Vnet TCP/IP Communication Function
HIS Communication Function Troubleshooting
Vnet/IP Network Utility
Vnet Utility Commands
Troubleshooting of Overall Windows
Back-Up
Hands-On Exercise
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37 years History and the continuity

2008

2011

CENTUM VP CENTUM VP R5

2001

CENTUM CS 3000 R3

1998

1993
CENTUM CS
10 MBPS
Dual
PICS
Redundant EWS
Token Pass
V net

1MBPS
Dual
Redundant
Token Pass
HF-Bus

1983

1988

CENTUM V

CENTUM-XL

COPS2
COPSV

ENGS

ICS

CENTUM CS 3000

HIS
HIS

HIS

ABC

2005

AVR
FFCS

PFCS

Vnet/IP

NFCS

1Gbps
Dual
Redundant

FFCS

LFCS KFCS

EOPS

1975
CENTUM
COPS

CFCS2 CFCD2
CFFS

F-Bus
250 KBPS
Dual
Redundant
Token Pass

CFCS CFCD
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CFCS EFCD

• CENTUM series has been keeping the operation continuity
and the application compatibility for customers to use
the CENTUM continuously for a long term.
• 20,000 + systems have been installed worldwide

CENTUM VP System Configuration - Overview
Client PC
Operator Station (HIS)
Asset management
station
for FF/HART devices
PRM

3rd party wireless gateway
Enclosed Display Open Display
Style Console
Style Console Desktop type
TSE server
HIS
HIS
HIS
and/or ENG

Dual Redundant Vnet/IP
Real-time Control Network

ProSafe-RS

Plant Information
Management System
OPC server Exaquantum

SENG

Exaopc

Ethernet

FCS

Sub system gateway

Safety Instrumented
System Controller
ESD / F&G

Field Network

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ProSafe-RS
SCS

STARDOM
-Vnet/IP: 　 Real-time Control Network
-Ethernet: Information Network
-Exaopc: OPC Server
- Exaquantum : Plant information management system

Unified Gateway
Station (UGS)
3rd party
Sub systems


An Example of Total Plant Control Solutions

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FCS History of CS 3000 & CENTUM VP
FFCS-L (Current)

32MB
FFCS
For FIO
KFCS
•
32MB
Compact size
• 16MB

•
For
FIO
For both small & large
• For FIO
•
Compact
size
scale plants
 Redundant FF
•
For
smaller
•
Vnet/IP
 Quick ESB bus
scale
plants
& remote I/O
• Vnet
•
•
•
•

New FCS (FFCS-V)

FCS

• 16MB

• For RIO

KFCS2

ã 32MB

LFCS2

ã 32MB

1998

2000

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2002

2004

2006

2008

2010

2012


Outlook of New FCS
New CPU module and New ESB bus interface
New CPU module
–
–
–
–
–

New ESB modules
– Up to 14 I/O nodes
(inc. CPU node)

– Two ESB bus ports
– Two types of interface
• For Electric cable
(up to 10 m)
• For Optical fiber
(up to 50 km)

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(CP461)

CPU : MIPS R5000 (350 MHz)
Main memory : 128 Mbytes
Memory backup : max 72 hrs.
Pair & Spare architecture
Vnet/IP interface


FFCS-L/FFCS-V structure Rack Mountable
Operation &
Monitoring
HIS

Engineering
HIS

Bus 2 switch

Bus 1 switch

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AFV10/AFV30/AFV40

FCU

ESB Bus

ANB10D

ER Bus
ESB Bus

ANB10D
Field network

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Standard AFVx
Max. no. of nodes: 4
Max. no. of local nodes: 4
Max. no. of remote nodes: 3
Extended AFVx
Max. no. of nodes: 15
Max. no. of local nodes: 10
Max. no. of remote nodes: 5
Note: FCU node is included

FFCS-L/FFCS-V structure (with Cabinet)
Operation &
Monitoring
HIS

Engineering
HIS

Bus 1 switch

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Bus 2 switch

AFV30D
FCS0101

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AFV30D
FCS0102

HK Bus

ACB51

Control Station Overview (Vnet)
Ethernet
172.17.1.63

172.17.1.64

172.17.1.62

HIS0163

HIS0164

HIS0162

172.16.1.63

172.16.1.62

Control Bus (Vnet)

172.16.1.64

Bus 1
T

T
T

Bus 2

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T

172.16.1.1

172.16.1.2

172.16.1.3

FCS0103
FCS0102

FCS0101
ooo

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ooo


Control Station Overview (Vnet/IP)
HIS0164

HIS0163

Bus 1 switch
Bus 2 switch

FCS0102

HIS0162

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FCS0101


Control Station Multiple Domain Overview
Example of multiple-domain configuration
HIS0163

HIS0164

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FCS0101

Domain 1

HIS0264

L3 switch

FCS0201

1 Gbps

Domain 2

HIS0263


Domain Integration
Max 16 Domains
Total domain number =Vnet domain + Vnet/IP domain

Vnet/IP

Domain 1

Vnet

Domain 2

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Vnet router

Vnet

Domain 3

Vnet

Domain 4


Vnet/IP and Ethernet Isolated
PCN L2SW

HIS0164

Bus 1 switch
Bus 2 switch

FCS0102

HIS0162

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FCS0101


Vnet/IP Interface of FFCS-L
FFCS-L(Duplex) has four 1000BASE-T I/F
CPU(Left)
BUS1

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CPU(Right)
BUS2

BUS1

BUS2


Vnet/IP Interface of VI701
VI701 has two 1000BASE-T I/F

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VI701(Vnet/IP PCI Card)
BUS1

BUS2

Vnet/IP Addressing
FFCS-L
– Vnet/IP Bus1 Address
• CPU1 (Left)
• CPU2 (Right)
– Vnet/IP Bus2 Address
• CPU1 (Left)
• CPU2 (Right)
– TCP/IP on Vnet/IP
HIS (VI701)
– Vnet/IP Bus1 Address
– Vnet/IP Bus2 Address
– TCP/IP on Vnet/IP (Automatically setting by System View)
– TCP/IP on Ethernet (Manually setting by Windows Network Property)

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FFCS-L IP Address

Vnet/IP Bus1 and Bus2 Address is defined automatically.
– Bus1:
• CPU1 (Left) : 192.168.(Domain).(Station x 2)

• CPU2 (Right): 192.168 .(Domain).((Station x 2)+1)

– Bus2:
• CPU1(Left): 192.168.(128+Domain).(Station x 2)
• CPU2(Right):192.168.(128+Domain).((Station x 2)+1)

TCP/IP on Vnet/IP
– 172.16.(Domain).(Station)

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IPHISDDSS
addressing Vnet/IP DD = Domain Number
SS = Station Number
BUS 1: 172.16. DD.SS
BUS 2: 192.168.[128+DD]. [SSx2]
HIS0156

Domain 1
Station 56

Network Address:

BUS 1: 172.16. 1.56
BUS 2: 192.168.129.112

HIS0324

Domain 3
Station 24

Network Address:
BUS 1: 172.16. 3.24
BUS 2: 192.168.131.48

HIS0234

Domain 2
Station 34

Network Address:
BUS 1: 172.16. 2.34
BUS 2: 192.168.130.68

Alternate Addressing for BUS 2: 192.168.[128+DD]. [128+DD+SS]
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Cables/ FIO Buses Connections

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Cables/ FIO Buses Connections


Connecting Power Supply Cable
Left

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Right

The cable of the power supply module on

the left side should be connected to CN1
(PSU-L) on the external interface unit.
The cable of the power supply module on
the right side should be connected to CN2
(PSU-R) on the external interface unit.