BABY FOOD VIENNA MILK
Bạn đang xem bản rút gọn của tài liệu. Xem và tải ngay bản đầy đủ của tài liệu tại đây (4.23 MB, 40 trang )
From Liquid To Powder To Perfection
Baby Food Powder
Anhydro
Principles in Baby Food
Manufacturing
Types of Baby Food
• Humanized
0 - 6 months
• Follow-up
6 - 12 months
• Baby food for 12 - 36 months
• Cereals - porridge spoonable
Anhydro
From Liquid To Powder To Perfection
Principles in Baby Food
Manufacturing
From Liquid To Powder To Perfection
Composition 1
Humanized
Fat
28% 26 - 29%
Protein
12% 11 - 13%
Lactose
55% 54 - 58%
Minerals
3%
2 - 3%
Moisture
2%
2%
Anhydro
Principles in Baby Food
Manufacturing
Composition 2
Follow-Up
Fat
20%
Protein
18%
Carbohydrate
Minerals
4
Moisture
2
Anhydro
56
From Liquid To Powder To Perfection
Principles in Baby Food
Manufacturing
From Liquid To Powder To Perfection
Example of Manufacturing of Humanized Baby Food
• Milk
• Other ingredients (see below)
• Mixing (total solids 40-42%)
• Pasteurising
• Concentrating by evaporation
• Concentration 55-58% TS
• Drying
• Agglomeration
Anhydro
Principles in Baby Food
Manufacturing
From Liquid To Powder To Perfection
Humanized
Other ingredients:
• Whey protein concentrate (WPC)
• Vegetable oil
• Lactose
• Demineralised whey powder
Anhydro
Principles in Baby Food
Manufacturing
From Liquid To Powder To Perfection
Example of Manufacturing Follow-Up Baby Food
• Milk
• Other ingredients (see below)
• Mixing (total solids 40 - 42%)
• Pasteurising
• Evaporation to 50-54% TS
• Drying
• Agglomeration
Anhydro
Principles in Baby Food
Manufacturing
Follow-Up
Other ingredients:
• Whey protein concentrate
• Vegetable oil
• Lactose
• Sucrose
• Malto-dextrin
• Demineralised whey powder
Anhydro
From Liquid To Powder To Perfection
Advanced solutions for
production of Baby Food
66
4
The products of the future
From Liquid To Powder To Perfection
• Products with partly or wholly hydrolysed proteins.
• Products based on soy proteins.
• Products with special fatty acid sequences.
• Products with lactulose.
• Products with immunefactors and protective systems (e.g. with
lysozyme, lactoferrin, transferrin, the lactoperoxidase system and
immunoglobulins).
• Products with probiotic cultures (e.g. bifidobacterium).
• Products with special amino-acid profiles.
• Products free of lactose, and products totally free of milk and
components of milk origin.
Anhydro
66
5
Advantages of our mixing and
pre-treatment systems
• Full range of mixing and blending technologies
• Deaeration systems
• Efficient homogenization
• Full range of sanitary fluid handling equipment
• Aseptic designs available
Anhydro
66
6
From Liquid To Powder To Perfection
APV Systems mixing &
pre-treatment system
From Liquid To Powder To Perfection
Anhydro
66
7
Full process integration with APV
Systems’s products
Anhydro
66
8
From Liquid To Powder To Perfection
Sterile processing system (CIP/SIP)
From Liquid To Powder To Perfection
Anhydro
66
9
APV Systems heat treatment
systems
From Liquid To Powder To Perfection
• Plate heat exchangers with the patented duo-safety
plates providing high safety.
• Full range of tubular heat exchangers, also for viscous
products.
• Simple and cost effective direct steam injection systems.
• Direct steam infusion systems for superior product
quality, available for low solids and high solids
concentrates.
Anhydro
67
0
Heat treatment systems
From Liquid To Powder To Perfection
Innovative heat treatment systems for optimal integration
into your process:
• Superior product quality and taste.
• Long production runs and low fouling rates.
• Flexible and cost effective solutions.
• Decades of experience in aseptic processing.
• R & D facilities available for our customers.
Anhydro
67
1
Infusion UHT system for infant
formula
From Liquid To Powder To Perfection
Anhydro
67
2
Feed system for a spray dryer with
integrated UHT system
Infusion
chamber
Condenser
Product
Cooling
water
Anhydro
67
3
From Liquid To Powder To Perfection
Steam
Vacuum
chamber
Culinary
Atomizer
steam
system
Cooling
water
Microfiltration
From Liquid To Powder To Perfection
• Removes both live and dead bacterial cells and
associated potential hazards
• Provides improved food safety
• Reduces the need for succeeding heat treatment
• Improves the finished product quality
• Sets new standards for baby food products
The patented APV Systems micro-filtration process creates
new opportunities for improved baby food processing
Anhydro
67
4
Live and dead bacteria
From Liquid To Powder To Perfection
• Live and dead bacteria present a potential health hazard
to infants and small children
Bacillus Cereus
Anhydro
67
5
Clostridium
Salmonella
APV Systems’s microfiltration
process
Anhydro
67
6
From Liquid To Powder To Perfection
Evaporation technology
From Liquid To Powder To Perfection
• The full range of heat treatment systems can be
integrated
• Unique liquid distribution system
• Long production runs with low fouling rates
• Full range of sanitary tubular and plate evaporators
available
Our evaporators with (optionally) integrated UHT technology
provide improved product quality whilst reducing production
costs.
Anhydro
67
7
Tubular Falling Film Evaporator
From Liquid To Powder To Perfection
Anhydro
67
8
Development within evaporation
technology
From Liquid To Powder To Perfection
Key areas of development within evaporation technology
• Improved product quality with more specific properties
• Integration of our UHT technologies, aseptic designs and
aseptic processing experience
• Flexible plants for production of a wide range of products
• Long non-stop running hours with minimum fouling and
growth of thermophile bacteria
• Fast and efficient CIP
• Integration of evaporation and membrane filtration
processes
Anhydro
67
9
Spray dryers provide optimal powder
quality
From Liquid To Powder To Perfection
• Three stage conical spray dryers for flexible production of
both non-agglomerated and agglomerated products with
excellent instant properties.
• Spray bed dryers for dustless agglomerated powders with
narrow particle size distribution.
• Unique high pressure air broom system for long production
runs on difficult speciality products.
• Patented two stage agglomeration process for optimised
product quality.
• Rewet agglomerator for upgrading of existing plants to
produce agglomerated products.
Anhydro
68
0
