Florida
Scientist
Volume 39
Summer, 1976
^x
No. 3
CONTENTS
ACADEMY SYMPOSIUM
Solar Energy
Introduction by the Chairman
Bruce
Nimmo
Bruce
Nimmo
129
Testing of Flat Plate Solar Collectors
and Solar Hot Water Systems
Energy in Florida
The Role of the Florida Solar Energy Center
in Solar Energy Systems Research and
Practical Application of Solar
Commercialization
Delbert B.
Douglas E. Root,
Ward and
Paul
J.
130
Jr.
138
Nawrocki
173
Solar Research at the University of Florida Solar
Energy and Energy Conversion Laboratory
Herbert A. Ingley and George W. Shipp
Solar Energy Research at the Georgia Institute
of Technology
Albert P. Sheppard and J. Richard Williams
181
188
Solubility Studies of Refrigerant-Carrier Fluid Pairs for
Solar
Powered Air Conditioning Applications
R. D.
Evans and
J.
K. Beck
The Florida Academy
of Sciences,
Membership Information
'Copies of this issue may be obtained for $5.00 postpaid from the Florida
East Rollins Street, Orlando, Florida 32803.
Academy
199
206
207
Citation for Robert Nathan Ginsburg
of Sciences, 810
QUARTERLY JOURNAL OF THE FLORIDA ACADEMY OF SCIENCES
FLORIDA SCIENTIST
Quarterly Journal of the Florida Academy of Sciences
Copyright © by the Florida Academy of Sciences, Inc. 1976
Editor:
Department
Harvey A. Miller
of Biological Sciences
Florida Technological University
Orlando, Florida 32816
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cover.
Officers for 1976
FLORIDA ACADEMY OF SCIENCES
Founded 1936
President: Dr.
5809
W.
Patrick
J.
Gleason
Churchill Court
West Palm Beach, Florida 33401
President-Elect:
Department
Treasurer: Dr. Anthony F.
Microbiology Department
Walsh
Orange Memorial Hospital
Orlando, Florida 32806
Dr. Rorert A. Kromhout
Editor: Dr.
of Physics
Harvey
A.
Miller
Florida State University
Department
Tallahassee, Florida 32306
Florida Technological University
of Biological Sciences
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Secretary: Dr. H.
Edwin
Steiner, Jr.
University of South Florida
Program Chairman: Dr. Margaret Gilrert
Department of Biology
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Department of Education
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Published by the Florida Academy of Sciences
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QUARTERLY JOURNAL OF THE FLORIDA ACADEMY OF SCIENCES
Harvey
A. Miller, Editor
Summer, 1976
Vo. 39
No. 3
Academy Symposium
SOLAR ENERGY
Bruce Nimmo, Chairman
College of Engineering, Florida Technological University, Orlando, Florida 32816
The 1976 Academy Symposium
indeed a
timely one for the State of Florida and the nation as a whole. The
crisis of energy availability persists, with many claiming that the
truly difficult
topic, Solar Energy,
problems will be facing us
is
in the near future. Solar
energy, outstanding in extent and environmental acceptability,
rises to
as the
the fore in any discussion of the energy
sun
rises
dilemma
as surely
each morning.
Summary papers were presented
at the
symposium covering
the historical development and present state of the solar industry,
the importance of equipment testing and standards, the activities
of the internationally
known
Solar Energy Laboratory of the Uni-
and scope of the newly formed Florida
Energy Center, and finally a survey of projects under way at
the Georgia Institute of Technology and their relation to major solar research and development projects around the world.
Hopefully, the exchange of information, the bringing together
and summarizing of the literature and the opportunity for discusversity of Florida, the role
Solar
sion will help bring the date for large scale utilization of solar
energy a
little
the world.
closer for the State of Florida, the United States
and
Academy Symposium
TESTING OF FLAT PLATE SOLAR COLLECTORS AND
SOLAR HOT WATER SYSTEMS
Bruce Nimmo
College of Engineering, Florida Technological University, Orlando, Florida 32816
Abstract: The introduction to the marketplace of solar equipment which does not meet performance expectations can have a serious detrimental effect on the industry and solar energy utilization in general. The equipment which industry produces must be efficient and well constructed.
The best method of assuring that this will be the case is to have available a well thought out and executed solar equipment testing program. This paper reviews some flat plate collector and solar water
heater testing literature and describes programs presently in existence. The theoretical basis for flat
plate collector thermal performance criteria
An
is
discussed as are collector diagnostic testing techniques.
issue of considerable interest and importance to both consumers and
manufacturers of solar equipment
The emerging
is
the testing of solar components and systems.
solar industry in the State of Florida, as well as in the rest of the
country, suffers from a lack of uniform, definitive, acceptable procedures for
shoddy or inoperative equipment of poor materials, deway to the marketplace (Schwartzman, 1975).
The equipment which the industry produces must be efficient and well constructed, it must be durable and it must perform the job for which it was pur-
such testing. As a
sign, or both, has
chased.
The
result,
found
its
user of the equipment must be able to specify the performance, both
thermally and structurally, in a meaningful manner so that he will
equipment has been
If
what he can expect
a set of standard test criteria
for user
The
installed
of
not developed, there
is
know
after the
it.
is
great potential
disappointment with consequent destruction of trust and confidence.
result, of course,
is
unfavorable impact on current and future markets and
serious delay in reaching the date
tribution to the state
for consideration
when
solar
energy can make a meaningful con-
and national energy budgets. Legislation
by the Florida
is
being developed
State Legislature to ensure that proper testing
capability will be available in the state (Yarosh, personal communication).
The
discussion of collector testing
collector, the single
most
common
which follows
solar device for
is
limited to the flat plate
both past and present appli-
cations.
Component and System Test Procedures Prior to 1974— Development
of a
and useful solar collector test procedure requires familiarity with the
analytical models which have been developed to enhance our understanding and
predict the performance of such collectors. Two classic works which present
flat plat collector analytical models are those of Hottel and Woertz (1942) and
Hottel and Whillier (1958). These authors have applied basic techniques of thermal analysis to predict the amount of useful heat which can be collected using a
rational
"conventional"
flat plate
or "deck" beneath a transparent cover with the under-
No.
NIMMO— TESTING SOLAR COLLECTORS
1976]
3,
side of the unit insulated to reduce
interpreted to
mean
downward heat
loss.
The
131
useful heat gain
the energy increase of the collector fluid as
it
is
passes through
the collector
The expression
for the collector fluid
may be
energy gain
expressed in terms
of collector parameters as
=
Collector energy
Fluid flow
gain rate
X
Specific heat
rate
X
Inlet to Outlet
Temperature Rise
of fluid
of fluid
By measuring
the individual items on the right hand side of this equation
possible to calculate the useful energy gain.
be expressed
The
collector heat gain rate
it is
may also
as
Collector energy
=
Solar irradiation
gain rate
—
rate
Solar radiation
—
reflected from
Heat losses
from collector
glazing to sky
In working equation format, these relationships
q /A = mc p (T -T
q u /A = F [I(ra) -U L (T -T a
f
J
.
f
e
r
.
i
become
(1)
)
f
.
1
(2)
)]
where
q u /A = rate of useful energy collection per unit collector area
F R = heat removal factor which accounts for the fact that the energy losses
are based on the difference between fluid inlet and ambient temperature instead of average plate temperature and ambient
I
(ra) e
= total incident solar radiation
= effective transmittance (t) and
plate
(s)
absorptance
(a)
product of the cover
and absorber surface combination
U L = overall collector heat loss coefficient
T a = ambient air temperature
T = fluid inlet temperature
T = fluid outlet temperature
f
f
If
i
,
one divides both sides of the second equation above by
xi
and commonly used collector
II
radiation, a useful
= q u /A = F R
[(T« e -
U L (T
f
efficiency,
17,
I,
the total incident
results.
,,-T a ) ]
Collector testing generally aims toward determining either the useful heat
pickup or the collector efficiency.
Two
early suggestions for standard experimental tests of flat plate collector
water heaters were by Robinson and Stotter (1959) and Whillier and
Richards (1961). The first paper discusses four parameters which it is suggested
solar
should be determined for performance ratings:
FLORIDA SCIENTIST
132
1)
Thermal efficiency
[Vol.
of the collector.
2) Aerial efficiency of the collector to reveal efficiency of
(calculated as
3)
A active /A total
space utilization
).
Orientation efficiency determined from the angle between the incoming
rays and a perpendicular to the collector (a moveable collector which con-
would have an orientation efficiency of
Heat Storage Coefficient which reflects the overall heat transfer
tinuously "faced" the sun
4)
39
one).
loss coeffi-
cient from the tank.
The paper by Whillier and Richards made
adoption of a standard
test
a strong plea for international
procedure for rating the performance of solar
flat
on an instantaneous efficiency basis. The carefully controlled
testing technique called for appears to have had considerable influence on the
National Bureau of Standards test procedure (Hill and Kusuda, 1974). Whillier
and Richards make the suggestion that (ra) e and U L can be determined from the
plate collectors
instantaneous efficiency data.
A
description
is
given of the standard test appara-
which was set up as part of the basic facilities of the South African Council
for Scientific and Industrial Research in Pretoria.
Numerous experimental test results for both collectors and solar water heater
systems were reported in the literature during the 1950's, 1960's, and early 1970's
with widely varying levels of sophistication in the experimental work. The works
of Khanna (1968), Czarnecki (1958) and Whillier and Saluja (1965) are representative of the tests performed. Khanna and Czarnecki were concerned with
tus
total
water heater systems (the former under actual "in use" conditions in India,
the latter under simulated conditions in Australia). Khanna's paper lacks numeri-
conducted with corrugated galvanized sheet
These collectors had life times of 2-4 yr depending upon the headers
used. Czarnecki found that for the field trials in Australia the mean yearly contribution of solar energy to the hot water supply ranged from 61% to 81%. Whillier and Saluja placed greater emphasis on the solar collector itself, examining
cal or graphical results for the test
collectors.
not only the details of the collector components but also discussing briefly diagnostic analysis of collector performance including
tive surface degradation.
They showed
bond conductance and
selec-
that weathering can have serious detri-
mental effects on certain selective surfaces.
Doron
(1965), in a brief technical note has described
two
test
methods
(iso-
thermal and varying temperature) used in the National Physical Laboratory of
Israel in the early sixties.
He
points out that there are
two
possible operation
mode when the collector is essentially isothermal and the "heating" mode when the collector fluid enters at one temperature and exits at a higher temperature. Of course, in large collector arrays each
collector may operate with only a small temperature rise and thus be well
modeled by the "boiling" mode even though, in fact, no phase change takes
modes
for collectors; the "boiling"
place.
The Standards
Institution of Israel (1966) established
and published
(S.I.
609)
a standard for solar water heater test methods which led to collector efficiency,
determination of the hot water output of the water heater, and system efficiency.
NO.
3,
NIMMO— TESTING SOLAR COLLECTORS
1976]
Nevins (1974) has described a variety of approaches used
133
in Australia for test-
ing solar collectors. These include simple comparative testing against a "stan-
dard" unit, detailed testing to determine collector
absorption coefficient
The
and
1
,
total
results of a series of
3
loss coefficients
system performance
wk
solar hot
of simulated practical domestic conditions
and radiation
tests.
water system
tests,
under a variety
was described by Chinnery
(1971).
Recent Solar Test Procedure Developments— A number of testing proWorkshop on Solar
cedures were discussed at the National Science Foundation
Collectors for Heating and Cooling of Buildings held in 1974. Lior (1974) pro-
posed a daily heat capacity rating
in lieu of efficiency tests in order to provide
operationally meaningful criterion for the customer.
quantity of heat collected during one day of each
tion
is
It
month
for
needed, at the general locality at which the collector
The National Bureau
of Standards (NBS)
an
indicates the effective
is
recommended
which solar
to be used.
test
collec-
procedures, as
developed by Hilland Kusuda (1974) and discussed by Hill (1975), lead to obtaining the efficiency of the collector under "steady state" conditions. Since the tests
are specified for performance under real sunlight conditions they are in fact
"quasi steady".
The
series of tests
which are run
at different
temperature levels
consist of determining the average collector efficiency for 15
min periods by
measuring the flow rate through the collector and the temperature
rise across
the collector. For each test period constraints are given for cloud cover, ambient
temperature variation,
minimum
insolation rate, incident angle between sun and
and instrumentation error levels. Kelly and Hill (1974)
have presented test procedures which were developed at NBS for testing of thermal storage devices. These tests are designed to determine the heat loss factor
for the unit and the response to step increases and decreases in the entering fluid
temperature. An excellent review of the background for the NBS work is presen-
a normal to the collector
ted in Hill et
al.
(1976).
Lee (1974) prefers the calorimetric test method which avoids some of the
difficulties and instrumentation costs experienced with the mass flow-temperature rise across the collector technique described by Hill above. The calorimetric
procedure is based on a closed system in which the heat from the collector is
stored in a large volume of well mixed water and the time rate of change of the
temperature in the tank is measured to determine the energy rate pickup of the
collector. The primary operational advantage of the technique is that only one
variable need be monitored, the storage tank temperature, as opposed to, say,
the NBS technique which requires measurement of flow and temperature. A potential drawback to the calorimeter approach Is that one never achieves a steady
state for fluid
temperature.
A
result of this
is,
of course, that the thermal capaci-
tance of the collector must be taken into account in the data reduction.
Simon (1974) has described a program carried out
at the
NASA
Lewis Re-
search Center for testing of collectors under conditions of simulated solar radiation.
The advantage
of the indoor solar simulator approach
Equivalent to (Ta)Jn equation
2.
is
that true steady
FLORIDA SCIENTIST
134
state
[Vol.
39
achieved under controlled conditions of environment. The drawbacks
mismatch between the true and simulated solar spec-
is
are expense and potential
trum.
The
latter
is
particularly important in the case of so-called selective sur-
where performance is spectrally dependent. Results indicate the NASALewis simulator has good spectral qualities and the indoor data are well
faces
correlated with those taken outdoors.
Two
ture.
built
system-oriented mobile
test facilities
have been described
in the litera-
The Honeywell (1974) transportable solar laboratory was designed and
primarily as a means of evaluating "on board" solar heating and cooling sys-
tems under various climatic conditions. It also served as a traveling demonstration unit to acquaint the public with solar systems and capabilities. Nimmo and
Larsen (1976) have described the design and development of a mobile solar testing and recording system to be used in the monitoring of "in use" solar hot water
systems in the State of Florida. The design calls for capabilities of making appropriate
measurements on both the older thermosyphon units and the newer
pumped
systems.
Most of the above material related to thermal performances. There are, of
course, numerous other criteria (structural, safety, durability/ reliability, maintainability) which must be considered in collector specification. A document
which addresses itself to many of these other aspects is the NBS report "Interim
Performance Criteria for Solar Heating and Combined Heating/ Cooling Systems
and Dwellings" (NBS, 1975).
Finally, mention should be made of the fact that commercial collector test
facilities have been established at a few locations in the country and that a number of collector manufacturers have taken advantage of the services offered.
From
this
summary
of testing activities,
it is
apparent that the large number
may be grouped as shown
Although other related components such as auxiliary energy supplier,
control devices and energy transport machinery might be added to the component list, these devices typically are common in conventional heating, ventiof thermal
in
Table
lating
performance
tests
reported in the literature
I.
and
air
conditioning design work and have been subjected in
stances to the tests of time and large scale usage.
Table
1.
Thermal performance
testing of solar
Component
System
-No load
-Collectors
-Test type:
components and systems.
flow-
tests
AT or
calorimetric
-Simulated load
solar or
solar simulator
-Purpose:
Thermal system design
or collector diagnostic
-Storage
-Loss coefficient
-Transient response
-In situ test with
ac ua
oa
s
many
in-
No.
3,
NIMMO— TESTING SOLAR COLLECTORS
1976]
If a collector test is
135
being performed to obtain information needed to
2
a thermal performance specification
which has been written
fulfill
for a given sys-
tem, then the amount of useful heat output or the collector efficiency as a func-
would generally be
tion of environmental conditions
hand, the test
cation or
if
is
satisfactory.
on the other
If,
being performed to obtain information for a prescriptive specifi-
the test
is
conducted
sign, the greater detail
is
an
as part of
R and D program
on collector de-
usually required in the conduct of the tests and presen-
tation of report data.
The National Bureau
of equation 2 which
useful in obtaining diagnostic information from collector
tests.
By basing
is
of Standards uses a modified
form
the energy losses from the collector on the difference between
the average fluid temperature and the ambient temperature the following expression results.
T?
= F'(ra) -FU L (T
e
f
.
i
+T
f
.
e
)-Ta
I
= F'(T«) -F U L AT/I
/
e
Streed (1975) has pointed out that by plotting the measured efficiency as a
function of
AT/I
for a range of exposure condition, the collector
can be characterized as shown in Figure
1.
The y
axis intercept
is
performance
related to an
experimental value of (ra) e and the slope related to an experimental value of
UL
3
.
Figure
1
(Simon, 1973) suggests a linear relationship between
tj
and AT/I.
y intercepts F'(Ta)e
Slopes f'U L
.04
.08
.12
Sj +
.16
.20
Tf,e
_
" '°
2
I
Fig.
1.
.24
28
°F hr ft
.32
.36
40
2
Btu
Efficiency for a flat plate collector using water as the transfer fluid (Simon, 1973).
The phrases performance specification and prescriptive specification have the following connotation. A
performance specification describes the results to be achieved, such as BTU's of heat to be provided, a prescriptive specification describes the means to achieve desired results such as use of antireflective coatings (Hartman,
:
1974).
*F', which is the ratio of actual useful energy collected to the useful energy collected if the entire collector
surface were at the average fluid temperature, is termed the collector efficiency factor. F' may be determined
analytically for several common flat plate collector designs (Whillier, 1966).
FLORIDA SCIENTIST
136
However,
it is
recognized that in reality
tion of the collector
UL
is
not a constant but rather a func-
and ambient temperatures. In addition, the product
varies with the incident angle to the collector. (A variation of about
expected from
to
30 degrees). For
linearity of the curve will tend to
common
show up
39
[Vol.
flat
4%
(ra) e
can be
plate collector designs, the non-
at higher
operang temperatures.
Streed (1975) has presented information on the interrelation between sub-
systems (components) and systems.
He
points out that tests covering most aspects
of the performance attributes are required to fully identify the subsystem characteristics for the
system designer to investigate their usefulness in the various func-
tional applications. Streed has suggested the listing
senting
some
of the
more
shown
in
Table 2 as repre-
and pertinent
significant system design requirements
sub-system test parameters.
Table
2.
Relationship between subsystem and system performance.
Subsystem Test
System Design Requirements
Energy Collection
Effective Absorptance
t,
Heat Removal Factor
FK
Loss Coefficient
U,,,k,t
Thermal Response
(C p )c
Efficiency vs.
T&I
rh
Energy Storage
Storage Tank
Hot Water Tank
C
p
(AT)
(C p )s
(C p) mv
Stratification
T/d
Heat Transfer Rates
rh
C
p
T)t
(
Energy Transfer
Circulation
Pump
Pe
Heat Exchanger
r; he
Ta > T
Control
s
Ew
Auxiliary Energy
Collector Tilt Angle
Latitude
&
Collector Angular
Response
Total system testing
test is
is
most effectively done, of course, on
site.
The on
site
uniquely suited to answer the ultimate question, "Is this system a sound
choice from the economic point of view." Naturally,
allowances must be
made
if
the system
is
a prototype,
would be true
water heaters which are beyond the
for the inherent additional costs. This
for essentially all solar systems except solar
prototype stage.
Two
major efforts are presently under way by technical societies
in the
The first
is the work of the American Society for Testing and Materials (ASTM) carried
out under subcommittee E21.10 Solar Energy Utilization. This work was instiUnited States to
assist in
evolving standards for solar testing and cooling.
tuted at a meeting held in Philadelphia in October, 1975. Several working groups
have been established in the areas of materials and thermal performance.
NO.
NIMMO— TESTING SOLAR COLLECTORS
1976]
3,
Two
137
been appointed by the American Society
and Air Conditioning Engineers (ASHRAE). The standards work for thermal testing of collectors is being carried out under subcommittee 93-P and the standards for solar thermal energy storage are being studied
by subcommittee 94-P. A report will be made to the ASHRAE standards committee in mid 1976. There appears to be a feeling that ASHRAE's responsibility
should be limited to thermal testing of collectors while ASTM should have responsibility for durability and reliability of materials. The latter should include
the behavior of the collector under "stagnation", or no flow conditions.
It is clear that the emerging solar industry as well as the emerging solar marketplace is urgently in need of standards and that the professional-technical societies and the federal government are moving to meet the need. Meanwhile,
the potential solar customer should abide by all of the conventional wisdom required when one associates with a new product.
special subcommittees have
of Heating, Refrigeration
LITERATURE CITED
Chinnery, D. 1971. Solar water heating in South Africa. CSIR (Pretoria) Res. Rept. 248:8-24.
Czarnecki, J. 1958. Performance of experimental solar water heaters in Australia. Solar Energy
2:2-6.
Doron,
B. 1965. Testing of solar collectors. Solar
Hill,
1975. Laboratory based activities in solar energy at the National Bureau of Standards.
J.
Standardization
News
Energy 9:103-104.
ASTM
3:20-38.
and T. Kusuda. 1974. Method of Testing for Rating Solar Collectors Based on Thermal
Performance. NBS Rept. NBSIR 74-635. Washington.
E. Streed, G. Kelly, J. Geist, and T. Kusuda. 1976. Development of Proposed Standards for Testing Solar Collectors and Thermal Storage Devices. NBS Technical Note 899.
Washington.
Honeywell. 1974. Design and Test Report for Transportable Solar Laboratory Program. Honey,
well Systems and Research Center. Minneapolis.
Hottel, H. and A. Whillier. 1958. Evaluation of flat plate collector performance. Trans. Conf.
Use of Solar Energy 2:74.
and B. Woertz. 1942. The performance of flat plate solar heat collectors. ASME Trans.
,
64:91.
Kelly, G. and J. Hill. 1974. Method of Testing for Rating Thermal Storage Devices Based on Thermal Performance. NBS Rept. NBSIR 74-634. Washington.
Khanna, M. 1968. The development of a solar water heater and its field trials under Indian tropical
conditions. Solar Energy 12:255-261.
Lee, D. 1974. Solar collector testing by calorimetry. Workshop on Solar Collectors of Heating and
Cooling of Buildings. NSF-RANN 75-019:373-379.
Lior, N. 1974. Solar collector testing and standards. Workshop on Solar Collectors for Heating and
Cooling of Buildings. NSF-RANN 75-019:349-358.
NBS. 1975. Interim Performance Criteria for Solar Heating and Combined Heating/Cooling Systems and Dwellings. National Bureau of Standards. Washington.
Nevins, R. 1974. CSIRO and Australian Experience in Testing Solar Collectors. A report to the U. S.
National Bureau of Standards. Washington.
Nimmo, B. and R. Larsen. 1976. Development of a mobile solar testing recording (STAR) System.
Proc. COMPLES Internat. Congr. Heliotechnique and Development. Dhahran, Saudi Arabia,
1975: in press.
Rorinson, N. and A. Stotter. 1959. A proposed standard test code for the determination of the
efficiency of solar water heaters of the flat collector type. Solar Energy 3:30-33.
Schwartzman, R. 1975. Buyers "Heated" by Solar Unit. Today Newspaper April 28:10c.
Simon, F. 1974. Status of the NASA-Lewis flat-plate collector tests with a solar simulator. Workshop on Solar Collectors for Heating and Cooling of Buildings.
NSF-RANN
78019:391-400.
FLORIDA SCIENTIST
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,
and
P.
Harlament.
[Vol.
1973. Flat Plate Collector Performance Evaluation:
Solar Simulator Approach.
NASA TM
The Case
39
for a
x-71427.
Standards Institution of Israel. 1977. Solar Water Heaters: Test Methods. SI609. Tel Aviv.
Streed, E. 1975. The Relationships Between Tests on Components Separately and Tests on Performance of Solar Total Systems on Installations. Presented at the Conference on Standards
for Solar Heating and Cooling, ASTM Headquarters. Philadelphia. October, 1975.
Whillier, A. 1966. Low Temperature Engineering Application of Solar Energy. American Society
of Heating, Refrigerating and Air Conditioning Engineers Inc. Chapter III.
and S. Richards. 1961. A standard test for solar water heaters. Proc. Conf. New Sources
,
Rome. Paper 5-97:111-113.
and G. Saluja. 1965. The thermal performance
of Energy.
.,
of solar water heaters. Solar
Energy
9:21-26.
Florida Sci. 39(3): 130-138. 1976.
Academy Symposium
PRACTICAL APPLICATION OF SOLAR ENERGY
IN FLORIDA
1
Douglass
E.
Root,
Jr.
Engineering Consultant, Applied Solar Energy, 16 Interlaken Road, Orlando, Florida 32804
Abstract: Promotion of cheap electricity and gas for mass-produced water heaters in the post
World War II era led to the demise of the solar energy industry in Florida. The recent OPEC oil crisis
precipitated renewed interest in solar energy for many uses. Solar water heaters are a mainstay for
domestic users and construction materials, design parameters and designs are provided with notice of
limitations of each type. Flat plate collectors have advantages over concentrating collectors for domestic use but are more limited
Beyond domestic water heating,
in applications
where temperatures more than 180°F are required.
and cooling a
house hut these uses are not yet cost-competitive with fossil fuels. Recovery of potable water by solar
stills has been important in the past and is re-emerging with some urgency as population pressure
creates increasing demands on available supplies. Entry of new disciplines into consideration of
solar energy holds promise for expanded exploitation of our only continuously renewed natural resource—the sun.
The
solar energy can he stored for cooking or for heating
two years have seen the re-emergence of a fledgling solar industry
Companies large and small are vying for an elusive and ill-defined
solar hardware. Some of them manufacture components, some total
past
in Florida.
market for
solar systems.
In
some ways
this activity conjures
up
visions of times past, for during the
development in
For reasons to be discussed subsequently, that industry faltered during
the 1960's and by 1970 the last vestiges of it had all but disappeared. But in other
ways, the current re-emergence bears no resemblance to the past, for the reasons
which have led to renewed activity in solar manufacturing, research and development are broader in scope and more persuasive in nature than the pressures
which led to the solar activities of 1900 to 1960.
first
half of this century a small solar industry enjoyed healthy
Florida.
'Copyright 1976 Douglas E. Root, Jr., Orlando, Florida. All rights reserved. No part of this article may be
reproduced by any means, nor transmitted, nor translated into a machine language without the written permission of the author.
No.
3,
ROOT— APPLICATION OF SOLAR ENERGY
1976]
139
it may be well to trace the rise and
which reached their peak in the 1950s.
History— Inland Florida of the early 1900's was largely rural and agricultural. The road system, until well into the 1920's, was only partially passable
much of the year because of seasonal inundation of the many and broad flood
plains throughout the state. Rural electrification was largely limited to the rail
and navigable river corridors until the Florida land boom of 1925-27. Natural
gas was not natural to most of Florida until Florida Gas installed a major gas distribution network in the 1960's.
By the 1920's plumbing was moved indoors, and it was natural that the old
barber shop signs which read "Bath— 10^ (first water— 20$)" would begin to disappear. "Hot water in every room" appeared on billboards advertising Florida
accommodations and it became fashionable to bathe more often than once a
week. These changes in social customs required a source of low temperature
energy and Florida's citizens had more sunshine than money available to them
To place current
fall
interest in perspective,
of previous solar activities in Florida
in those days.
Early Patents:
parency of
A
patent peripheral to the basic principle involving the trans-
glass to the solar
was issued
radiation
to
spectrum and
D. Rice in 1867 (U.
its
S.
opacity to long
Davis of Pasadena, California, "invented certain
water heaters," according to records
in solar
wave length heat
patent no. 68459). In 1889, Charles
new and
useful
improvements
in the U. S. Patent Office.
II.
Many
World War
other patents covering solar devices were issued between then and
These early patents included:
Number
Date
2
966,070°
Aug.
Patentee and Address
2,
1910
1,003,514
Sept. 19, 1911
1,014,972
Jan. 16, 1912
1,042,418
Oct. 29, 1912
1,056,861°
Mar. 25, 1913
Sept. 30, 1913
Apr. 21, 1914
Oct. 9, 1917
Dec. 18, 1917
Mar. 5, 1918
Jan. 13, 1920
1,074,219
1,093,925
1,242,511°
1,250,260
1,258,405
1,338,644°
Wm.
Bailey, Monrovia, Calif.
Roundtree, Cotton, Calif.
T. F. Nichols, Bay, Ariz.
A. H. Evans, Freeport, 111.
T. W. Walker, Monrovia, Calif.
J.
L. L.
F. A. Skiff, Pakta, Mass.
H. L. Foresman, San Dimas, Calif.
Wm. J. Bailey, Monrovia, Calif.
G. Wilcox, Buena Park, Calif.
D. A. Harrison, Los Angeles, Calif.
E. D. Arthur, Arcadia, Calif, and W. G.
Carther, Arcadia, Calif.
1,473,018°
1,672,750
1,837,449°
1,849,266°
1,853,480°
Nov. 6, 1923
June 5, 1928
Dec. 22, 1931
Mar. 15, 1932
Apr. 12, 1932
F. E.
W.
Danner, Willows,
Calif.
Christiansen, Miami, Fla.
C. F. Kunz, Phoenix, Ariz.
F.
J.
Bentz, Miami, Fla. (storage tank)
H. A. Wheeler, Miami, Fla. and F.
Miami,
Nov. 22, 1932
Nov. 29, 1932
W.
1,889,238
2,065,653°
Dec. 29, 1936
H. M. Carruthers, Miami, Fla.
1,888,620
J.
Bentz,
Fla.
F. Clark, Philadelphia, Pa.
Assigned to Automatic Electric Heater Co.,
Pollstoren, Pa.
^Patents
marked by an
heaters. (Veltfort, 1942)
asterisk (°) are of the type of construction generally
used
in
conventional solar water
FLORIDA SCIENTIST
140
C. G. Abbot, Washington, D. C.
C. G. Abbot, Washington, D. C.
Dec. 27, 1938
May 28, 1940
Jan. 25, 1940
May 28, 1940
July 23, 1940
Sept. 3, 1940
2,141,330
2,202,019
2,205,378
2,202,756*
O. H. Mohr, Oakland, Calif, (cooler)
C. G. Abbot, Washington, D. C.
S.
Cline, Miami, Fla.
2,247,830
July, 1941
H. Cally, Miami, Fla.
Berry, Orlando Park, Fla.
(45% to E. T. Buron, Winter Park, Fla.)
C. G. Abbot, Washington, D. C.
2,249,642
July 15, 1941
E. T.
2,208,789*
2,213,894°
Patents meant
little
B.
E.
J.
was
skilled in building
heaters were built by
Turner
to the early builders of solar water heaters.
population living in Florida during the
sity,
39
O. H. Mohr, Oakland, Calif.
July 5, 1938
Oct. 18, 1938
2,122,821°
2,133,649
[Vol.
first
The agrarian
quarter of the 20th century, by neces-
and repairing mechanical devices. Many solar water
to provide hot water on the farm or in groves
home owners
where the sun provided the only readily available or affordable source of thermal
energy. They most often were made up of blackened iron sheets to which the
builder had clamped iron pipes arranged as in Fig. 1. Those early heat collector
decks were housed in thick wooden boxes which were usually covered with glass
3
(Veltfort, 1942). A collector area of about 12 sq ft per person was required. The
whole south-facing system was ground mounted and connected to a large storage
tank (20 gallons per person served) resting on an elevated platform. Judicious
arrangement of the connecting piping allowed natural circulation of the sun
heated water. Internal convection caused the stratification of the hottest water
near the top of the tank, and the systems provided domestic hot water around the
clock for thousands of
homes
in Florida
by the
1920's.
hot water to house
gate valve
air inlet
drain cock
hot water from collector
solar storage tank
gate valve
cold water to collector
solar heat collector
water drain cock
collector drain holes
Fig.
1.
Sketch of a thermosyphon solar water heater (after Partington, et
al.,
1975).
As many of the events reported here occurred before the American scientific community had embraced the
International System of Units and because much of the rest of it deals with such hardware as pipe and hot water
tanks which are sized in inches and feet or U. S. gallons, traditional English engineering units are used except
where research data cited were reported in metric units.
!
No.
3,
ROOT— APPLICATION OF SOLAR ENERGY
1976]
141
Early Manufacturers: Soon, roofing and plumbing contractors discovered
added a lucrative new
product line to their shelf item hardware. During the 1920's and 1930's dozens
of them began to manufacture and to refine flat plate heat collectors. A few companies were formed for the sole purpose of making and installing solar systems.
By the 1940's many heat collectors were being made with copper heat decks to
which copper tubes were soldered at about 6 in intervals. They still depended
upon the natural circulation caused by the density difference of the water in the
hot and cold legs of their piping, but they were more efficient than their predecessors. The wooden box had given way to a more durable one made of metal
which contained insulation in the form of sheeting such as "Celotex" or even
that the
making
mineral
wood
of "storeboughten" solar water heaters
or sawdust (Hawkins, 1947). In the northern part of Florida, the
were often covered with two sheets of glass instead of one. This produced
an insulating dead air space which allowed units in the colder parts of the state
to operate at acceptably high temperatures even in winter. Large solar storage
tanks were available from several manufacturers, solar water heaters were being
incorporated into some new housing, and commercial units began appearing on
hotels and apartments. Just as plumbing had been moved indoors several decades
earlier, the solar heat collectors were moved from the yard to the roof where
they were less subject to accidental glass breakage and where shade from growing shrubs and trees was less of a problem. The solar storage tanks were sometimes housed in an imitation chimney structure or in the attic of the building
itself. Figure 2 shows such an installation which has been in use for more than
units
Fig. 2.
A
typical roof
mounted thermosyphon
solar
water heater
in Florida.
FLORIDA SCIENTIST
142
[Vol.
39
25 years. Figure 3 shows a ground mounted solar water heater which has been
in use for more than 50 years. Figures 4 and 5 are from illustrations contained in
the report on solar water heaters which Veltfort prepared in 1942 for the Copper
and Brass Research Association.
Fig. 3.
A
ground mounted 4 X 14
structure at the
ft
solar heat collector.
The
storage tank
is
housed
in the
wooden
and
their
manu-
left.
Veltfort (1942) listed the following solar water heater firms
facturing locations:
Solar Water Heater Co.
Tampa, Florida
Bentel's Solar Heater Inc.
Miami, Florida
Bollinger
Company
Sol-Ray Engineering
546 Ballough Road
Lake Worth, Florida
of
Tampa
Company
Daytona Beach, Florida
Hot Spot Solar Heater Company
Dixie Highway
West Palm Beach, Florida
Sun Heater Company
307 South Morgan Street
Tampa, Florida
Kunz Bros. & Messenger
2 Avenue and Jackson St.
Tampa, Florida
Pan-American Solar Heater,
Sun Ray Water Heater Co.
Sarasota, Florida
Inc.
2730-34 Northwest 2nd Ave.
Miami, Florida (with Plant No. 2
at 212 W. Bay St., Savannah, Ga.)
Water Heater Company
310 Northwest 25th St.
Miami, Florida (Branches in Nassau,
Jamaica, Bahamas, Puerto Rico, Cuba, and Manila)
Solar
United States Foundry
Miami, Florida
& Mfg.
Universal Solar Heater
Company
1121 San Marco Blvd.
Jacksonville, Florida
Corp.
"
No.
3,
ROOT— APPLICATION OF SOLAR ENERGY
1976]
aK^~~^)
143
EBB
Pictured above is Day & Night
Storage
Boiler extending
through the roof and camouflaged as a chimney
and
ible
popular
installation
conditions
boiler
—
a feas-
method of
where
used
do not permit the
be placed
under
to
gable, as
often
shown at
left.
SPECIFICATIONS
Day and Night Solar Water Heater
STORAGE BOILER
SUN COIL
Approx.
s,«
No.
Capacity
Weight
Over All
Dimension
Weight
Installed
and Filled
8
4'6"xl0'0"
205
lbs.
40
5'0"x2'4"
900
10
4'6"xl2'5"
2S01bs.
60
=i'0"x2'8"
1100
lbs.
335
80
6'0"x2'8"
1450
lbs.
120
6'0"x3'2"
2100
lbs.
4 6"x 4
12
'
1
'
1
1
lbs.
lbs.
SUN
consists of %" seamless copper tubing
with return bends. The coil box is 4" thick and has 3
strips of lk" material on back to allow for air space
COH
The
between box and
rooi.
RECOMMENDATIONS
Typ* of Building
Storage Boiler
Size Sun Coil
Small bungalow
No.
8
40 gal.
or 10
Residence
No. 12
2-bath residence
80 gal.
3-bath residence
2
No. 10s
80 or 120 gals.
Extra large residence
2
No. 12s
120 gal.
Day
Fig. 4.
60 gal.
No. 10 or 12
bath and shower)
(1
A typical
fc-
Niqht Water Heater
pre World
Early Literature:
War
Mangon
II
catalog sheet of the
Day
Co.,
Ltd.
& Night Solar Water Heater Co.
(1880) in France, Ericcson (1884), the designer of
the steel ship Monitor, and Willsie (1909) were
among
those
who made
early
contributions to the solar literature. As time passed, significant contributions
FLORIDA SCIENTIST
144
ROCK WOOL-^
DOUBLE GLAZED,
WITH AIR SPACE
K
FLAT COPPER TUBING
CORRUGATED BACKING
[Vol.
^ HORIZONTAL
39
TANK
REYNOLDS METALLATION WITH
TWO AIR SPACES FOR
INSULATION
Pan American Solar Heater, lnc
Fig. 5.
Solar Water Heater Co. sold thousands of the units shown here during
and 1950's. Many of them were installed in government housing projects establow income groups.
The Pan American
the 1930's, 1940s
lished for
were made by Farrall (1929), Carnes (1932), Alt (1935), Brooks (1936), Abbot
(1934, 1939), Merle (1940), Moon (1940), Cottony (1941), and Hottel and Woertz
(1942).
work at Harvard and Massachusetts
Technology received the financial support of the Godfrey Cabot
Foundation during the mid-1930's, at which time there were only two other such
programs. One was conducted in Algeria, the other at Tashkent in Russia (Hottel
and Howard, 1971). The University of Florida and the University of Wisconsin
initiated research programs within the next few years and it looked as if the practical application of solar energy was off and running. By 1951, there were more
than 50,000 solar water heaters in use in the Miami area alone (Hottel, 1955).
University Participation: Solar research
Institute of
BUT, something went awry—
By
the mid-sixties public interest in purchase of solar water heaters had
all
but disappeared throughout the entire United States and the marketplace no
longer supported the industry. Accordingly, innovation for product improve-
ment ceased as companies failed or reverted to previous product lines such as
plumbing and roofing. Interest in solar energy continued among a few scientists
such as Farrington Daniels who was directing much of his attention to solar stills
to create fresh water— something which holds future promise in Florida as demands on our fragile and limited aquifers intensify with exploding population.
Daniels (1956) had an extraordinary perception of energy problems clearly
No.
3,
ROOT— APPLICATION OF SOLAR ENERGY
1976]
145
World Symposium on Applied Solar
November, 1955. In any event, as popular
interest in applied solar energy declined in the U. S., scientific and popular interest developed abroad, especially in Australia, Israel, France and Japan.
Several causes have been suggested for the decline in American interest.
Scott et al. (1974) summarized their south Florida survey findings as shown in
stated in his keynote address at the First
Energy held
Table
in Phoenix, Arizona, in
1.
Table
Reasons for discontinuing the use of solar hot water heaters.
1.
Condition
Damage caused by
Insufficient hot
Too expensive
tank leaks
water
to repair tanks
Replaced before
Percent
Frequency
Frequency
16
24.0
15
23.0
10
15.0
6
4
9.1
3
3
4.5
2
3.0
2
3.0
1
1.5
failure, unit
considered too old
Poor position, shading
Not safe, worrisome
Booster problems
Too much rust or sediment
Needed maintenance, bother
Damaged by
Absolute
storms
Already had conventional unit
Other
6.1
4.5
1
1.5
3
4.5
Tanks mounted above ceilings were generally set in drip pans to which drain
were connected. However, the drain lines often became clogged with trash
during their 10-20 yr of dormancy prior to tank failure. This meant wet and often
falling plaster was the first warning many home owners had that their attic
mounted solar tank had sprung a leak. As Scott's survey reports, this turned many
solar water heater owners toward electric or gas units. Eric Farber, long time
director of the Solar Energy Laboratory at the University of Florida, noted additionally that the mass purchase of fully automatic washing machines and dishwashers during the late 1950's and into 1960's put too much demand on many
solar hot water systems (Farber, personal communication, 1974).
High initial cost had always been a deterrent to the sale of solar water heaters.
lines
They remained batch produced by
and gas water heaters,
The
as
solar systems stayed
relatively small manufacturers, but electric
demand grew, became mass produced by major firms.
expensive while the electric and gas units became very
inexpensive during the 1960's.
of advertising may have been a contributor to declining public
During the sixties, electrical energy became so abundant that
power companies spent millions urging the public to buy "gold medallion all
electric homes" or to "live better electrically." The power companies offered
cash rebates to those who installed electric hot water heaters. During that period
The power
interest,
too.
the Florida
power
(the
homeowners averaged paying about $0,017 per
1976 average
is
ca. $0.04).
KWH
for electric
FLORIDA SCIENTIST
146
[Vol.
39
Probably because of the combined negative effects of the problems caused
by tank leaks and others cited by Scott and Farber, and positive pressures for
change exerted by the utility companies and conventional water heater manufacturers, few solar water heaters were sold in Florida from 1960 until about
1975 and most of the manufacturing capability was lost.
On a national level, scientific interest dwindled. Researchers had found what
appeared at the time to be a safe and nearly inexhaustible source of powerlight
water nuclear reactors. By 1965, only a handful of university level research
continued their interest in the solar field. Farber at the University of
scientists
Florida, Daniels
and Duffie
at the University of Wisconsin,
and Yellott in Arizona, Hottel at M.
and Telkes
in
New York
(later
Lof in Colorado,
Bliss
at the University of Minnesota,
Jordan
Delaware) were notable among these.
I.
T.,
Fortunately, as noted previously, growing interest outside the United States
on the part of numerous scientists in Australia, Israel, South Africa, Japan and
France helped keep scientific investigation alive. The activity in Australia was
great enough to provoke the moving of the headquarters of the International
Solar Energy Society to Melbourne in 1970. (The Society had been formed in
the mid-1950's in Phoenix, Arizona, as the Association for Applied Solar Energy
and it had sponsored the First World Symposium on Applied Solar Energy in
that city
November
1-4, 1955.)
As the 1960s passed, solar water heaters disappeared from the roofs in Florida—and in Arizona, New Mexico and southern California, too, for that matter.
Solar manufacturing companies dwindled to a very few, and solar scientists in
general devoted their efforts to other fields of research. The interest level in the
practical utilization of solar energy can be traced as an ever descending curve
across the last 5 yr of the sixties and by 1970 interest was almost gone.
Something else was almost gone by 1970, too, but few recognized the danger
signals.
Cheap energy was almost gone—
That
fact
is
well understood now. In a speech delivered in Washington, D.
C,
January 30, 1976, to the American Institute of Aeronautics and Astronautics,
ERDA,
stated that proven petroleum re-
serves will last about another 35 yr, but that
uneven geographical distribution
Robert
Fri,
Deputy Administrator
will cause shortages in
for
Western bloc nations
to occur far short of that time.
That's a sobering statement, since Mr. Fri has access to the most accurate in-
formation available on that subject. It is not likely that petroleum can ever again
be looked to as a source of cheap energy.
Near cessation of construction of new nuclear power plants is documented
in an article on atomic power which appears in the February 16, 1976, issue of
U. S. News and World Report. Supplemental electrical energy from that source
is going to amount to considerably less than had been expected.
ERDA's National Energy Research and Development Plan is excerpted and
highlighted in a special issue of Information from
ERDA
dated November 21,
No.
ROOT— APPLICATION OF SOLAR ENERGY
1976]
3,
147
It is apparent from this publication that the homeowner can expect little
from constantly increasing power costs before at least 1985. That is to say,
little relief in terms of the new technology which ERDA expects to develop and
market. Hottel and Howard (1971) have analyzed, in depth, most suggested long
range solutions to the growing world energy demand.
A Near Term Prospect for Relief— What about an old technology? What
about the solar water heater? What about solar building heating? What about
solar operated air conditioning? In Florida homes 85% of the energy consumed
1975.
relief
is
for these three items (Farber, 1975).
By way
of answering those questions, let us review the Solar
Conference of
February 13-14, 1976, sponsored by the Associated Plumbing and Mechanical
Contractors of Florida in Orlando. That it was attended by people from 22 states,
including Alaska and several Caribbean countries
is interesting, though not surThere was something surprising about that conference, however. Some
42 manufacturers displayed solar devices ranging from differential thermostats
prising.
to
complete
solar heating systems for buildings.
The
three largest manufacturers
Two of
Two large
of conventional water heaters in the world displayed solar storage tanks.
the three displayed several different types of complete solar systems.
and respected aerospace firms displayed
flat
plate collectors
and systems
for
water heating and hydronic building heating.
The
plumbing supply house
largest
and complete
solar
nation's largest
aluminum and copper
aluminum panels with
heat collectors.
flat
in Florida displayed solar heat collectors
water heating systems which
One
it
manufactures.
fabricators displayed both
integral tubing systems
made
A
of the
exclusively for use in solar
of the largest glass manufacturers in the
plate solar heat collectors.
One
copper and
Texas manufacturer of
air
world displayed
conditioning com-
ponents displayed a tracking solar collector which utilizes a rectangular Fresnel lens
and
is
said to
produce water or steam
at
temperatures suitable for power-
ing absorption air conditioners.
These were not handmade prototypes on display. These were production
for delivery now.
Considered collectively, these displays indicate that those planning the eco-
models ready
nomic future of some very large companies, with widely divergent interests,
have reached a similar conclusion. Their conclusion would seem to be that the
practical application of solar energy is going to make a comeback in the U. S.
Availability of Solar Energy— Even superficial study of insolation data
(Fig. 6, 7 and Table 2) establishes that sufficient solar energy is available, in most
of the United States, to heat a house and its hot water or to power its air conditioner without using
tion. Insolation
more than
half the surface of the roof for solar heat collec-
data measured on a horizontal surface tends to give the south-
west, and to a lesser extent, the entire south a distinct advantage in terms of the
quantity of solar energy impinging on the surface. However,
figures are corrected to reflect the quantity of energy
if
the insolation
which impinges on a prop-
erly sloped surface, the apparent locational differences are smaller. Figures 6
and 7
illustrate this.
FLORIDA SCIENTIST
148
[Vol.
39
2000-
7^K
1500-
;
•
y
:
/
\
/
JFMAMJJASOND
500-
JFMAMJJASOND
Month
(left).
,
X.
1000-
Fig. 6
"">;"••*.
Month
Monthly distribution
of
mean
BTUs per
based upon mean daily
daily insolation in
The solid line indicates levels for a horizontal surface
The dotted line indicates levels for a south facing surface elevated from
sq
ft
Miami, Florida.
in
solar radiation for 1964.
horizontal to an angle equal
4
to the latitude plus 10°.
Fig. 7 (right).
Monthly
distribution of
mean
daily insolation in
Massachusetts, based on data parallel to that in Fig.
The
solar climate has not
What
1960's.
is
BTUs
per sq
ft
in
Cambridge,
6.
changed since the "old" solar industry died in the
renewed interest in the sun's energy from dying
to prevent the
out again? While the solar climate hasn't changed, the energy climate has
changed— markedly.
Energy in the 1950's and 1960's was so cheap it was basically free. Energy
consumption was not even considered in most manufacturing operations. Gasoline price wars were the rule rather than the exception for the last half of the
sixties. Utility companies used every technique known to merchandisers to sell
more electricity and natural gas at giveaway prices. That was the energy climate
surrounding the waning Florida solar water heater industry of yesteryear.
There is simply no hope that such a situation will occur again. Oil rich nations have realized they are custodians of an exhaustible asset which requires
Some responsible scientists hold that nuclear
up about as many problems as they have solutions.
millions of years to replenish.
power
plants have turned
Fluidized bed coal generating plants will help, but their construction will take
time and the cost of operation
able
oil
and gas
is
expected to be higher than the currently oper-
fired generating plants. Environmentalists are less than over-
joyed at the prospect of renewed strip mining of coal to fuel them.
Wind power,
ocean thermal gradients, biocon version and direct production of electricity from
sunlight— all of these things offer promise in the future, but the hardware
is
nei-
ther available for mass purchase nor economically competitive yet (Harrenstien,
1976).
The values given represent a first approximation approach to the actual amount of insolation received. Geometrical considerations dictate that a sloping surface intercepts more direct or beam radiation than a horizontal
one during the winter season. During the winter, overcast days are few and probably more than 80% of the total
insolation is direct. Because of rain showers, however, much of the summer insolation any surface receives is
diffuse. Tilting the surface may increase or decrease its ability to receive diffuse radiation on overcast days, cloud
reflected radiation when cumulus clouds abound and ground reflected radiation from lakes and fields. Many
investigators have suggested methods for evaluating both the beam and diffuse radiation received by variously
oriented surfaces. Among them are: Moon (1940), Hottle & Woertz (1942), Brooks (1952), Becker and Boyd (1957),
Bliss (1961), Liu and Jordan (1967), Duffie and Beckman (1974), and Hottel (1976).
4
i
No.
3,
ROOT— APPLICATION OF SOLAR ENERGY
1976]
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