Chapter 8. Concrete
formwork
Construction methods and management
©2010 của Đỗ Thị Xuân Lan , GVC. Ths.
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Chapter 8. Concrete
formwork
8.1 General requirements for formwork
8.2 Classification of formwork
8.3 Typical formwork (footing form, wall
form, column form, beam and slab form)
8.4 Shores and scaffolding
8.5 Concrete form design
8.6 Formwork inspection and acceptance
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Causes of failures of
formwork
• Improper or inadequate shoring
• Inadequate bracing of members
• Lack of control of rate of concrete
placement
• Improper vibration or consolidation
of concrete
• Improper or inadequate connections
• Improper or inadequate bearing
details
source: Peurifoy và Oberlender, 1996, tr.156
©2010 của Đỗ Thị Xuân Lan , GVC. Ths.
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Causes of failures of
formwork
•
•
•
•
•
•
Premature stripping of formwork
Errors in placement of reshoring
Improper or lack of design of formwork
Inadequate strength of form material
Failure to follow codes and standards
Modifications of vendor-supplied
equipment
• Negligence of workers or supervisors
source: Peurifoy và Oberlender, 1996, tr.156
©2010 của Đỗ Thị Xuân Lan , GVC. Ths.
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Chapter 8. Concrete formwork
GENERAL REQUIREMENTS FOR
FORMWORK
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Formwork/concrete life
cycle
source: Hanna, 1999
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Objectives in building and
designing formwork
• Quality— must be designed and built with
sufficient stiffness and accuracy so the
size, shape, position, and finish of the cast
concrete are attained within the required
tolerances.
• Safety— must be built with sufficient
strength and factors of safety so they are
capable of supporting all dead and live
loads without collapse or danger to workers
and to the concrete structure.
• Economy— must be built efficiently,
minimizing time and cost in the construction
process
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Principles in building and
designing formwork
Each component of the forms must be
able to support its load from two points
of view:
• Strength: based on the physical
properties of the material used
• Serviceability: the ability of the selected
sections to resist the anticipated loads
without exceeding deflection limits
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General requirements for
formwork
• Be strong enough to withstand the
pressure of plastic concrete and to
maintain their shape during the concrete
placing operation
• Be tight enough to prevent wet concrete
from leaking through joints and causing
unsightly fins and ridges
• Be simple to build
• Be easy to handle on the job
©2010 của Đỗ Thị Xuân Lan , GVC. Ths.
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General requirements for
formwork
• Form sections must be of a size that can be
lifted without too much difficulty and
transported from one job to another if
necessary
• Be made to fit and fasten together with
reasonable ease
• Be designed such that the form may be
removed without damage to the concrete or
to themselves
• Be made so that workers can handle them
with safety
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Chapter 8. Concrete formwork
CLASSIFICATION OF
FORMWORK
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Formwork classification
Formwork
classification
The material
used
The structural
component
molded
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The way of using
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Formwork classification
The
material
used
•
•
•
•
•
•
•
Lumber
Plywood ,
Steel,
Aluminum
Steel-framed plywood panel
Plastic,
Concrete, brick …
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Formwork classification
Brick form
Source: HCMUT student
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Formwork classification
Steel-framed plywood panel
Plastic
source:
Source: HCMUT student
Plywood
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Formwork classification
Source: HCMUT student
Steel
source: doosong vina
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Aluminum
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Formwork classification
catio
Plywood and lumber
Source: HCMUT student
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Formwork classification
Wood
Metal
Aluminum
Plastic(FUVI)
5 – 10 times
20 – 50 times
Over 100 times
Over 100 times
Surface quality
Good , degrades
rapidly
Good, degrades (rust
& deformation)
Excellent
Excellent
Weight/manage
ability
Average(10 kg/m²)
Heavy(+/- 31kg/m²)
Lightweight
(+/- 20kg/m²)
Very lightweight
(7kg/m²)
Average
Dangerous
Good
Excellent
Maintenance
cost
N/A
High
Average
Low
Recyclability
Cannot be recycledwasteful and difficult
to dispose of
Limited
At least 20%
At least 20%
Store inwarehouse
to prevent
weathering
Store inwarehouse to
prevent weathering
Store inwarehouse
to prevent
weathering
No warehouse
required
Specification
Reusability
Safety
Storage
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source: />
Formwork classification
•
The
•
structural
component •
molded
•
•
Forms for beams
Forms for floor slabs
Forms for walls
Forms for columns
Forms for footings
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Formwork classification
The
way of
using
•
•
•
•
•
•
•
Built-in-place forms
Prefabricated panel systems
Slip forms
Jump forms and Climbing forms
Travelling forms
Flying deck forms
Formwork for architectural concrete
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Built-in-place forms
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Prefabricated panel
systems
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Formwork for architectural
concrete
source: />
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Travelling forms
Travelling
forms
were
used at
Dong Nai
2 Brigde
Project by
CC1
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