www.cgaspirants.com
www.cgaspirants.com
w
w
w
.c
ga
sp
ira
nt
s.
co
m
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
w
w
w
.c
ga
sp
ira
nt
s.
co
m
Shigley’s
Mechanical
Engineering
Design
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
w
w
w
.c
ga
sp
ira
nt
s.
co
m
This page intentionally left blank
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
ira
nt
s.
co
m
Shigley’s
Mechanical
Engineering
Design
.c
ga
sp
Tenth Edition
Richard G. Budynas
w
w
w
Professor Emeritus, Kate Gleason College of Engineering, Rochester Institute of Technology
www.cgaspirants.com
J. Keith Nisbett
Associate Professor of Mechanical Engineering, Missouri University of Science and Technology
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
SHIGLEY’S MECHANICAL ENGINEERING DESIGN, TENTH EDITION
Published by McGraw-Hill Education, 2 Penn Plaza, New York, NY 10121. Copyright © 2015 by McGraw-Hill Education.
All rights reserved. Printed in the United States of America. Previous editions © 2011 and 2008. No part of this publication may
be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior written
consent of McGraw-Hill Education, including, but not limited to, in any network or other electronic storage or transmission, or
broadcast for distance learning.
Some ancillaries, including electronic and print components, may not be available to customers outside the United States.
co
m
This book is printed on acid-free paper.
1 2 3 4 5 6 7 8 9 0 RJC/RJC 1 0 9 8 7 6 5 4
ISBN 978-0-07-339820-4
MHID 0-07-339820-9
w
.c
ga
sp
ira
nt
s.
Senior Vice President, Products & Markets: Kurt L. Strand
Vice President, General Manager, Products & Markets: Marty Lange
Vice President, Content Production & Technology Services: Kimberly Meriwether-David
Managing Director: Thomas Timp
Global Publisher: Raghothaman Srinivasan
Developmental Editor: Vincent Bradshaw
Director, Content Production: Terri Schiesl
Director of Development: Rose Koos
Marketing Manager: Nick McFadden
Project Manager: Judi David
Production Supervisor: Jennifer Pickel
Cover Designer: Studio Montage, St. Louis, MO
Cover Image: Adam Nisbett
Compositor: Aptara®, Inc.
Typeface: 10/12 Times LT Std
Printer: R. R. Donnelley
All credits appearing on page or at the end of the book are considered to be an extension of the copyright page.
w
Library of Congress Cataloging-in-Publication Data
w
Budynas, Richard G. (Richard Gordon)
Shigley’s mechanical engineering design.—Tenth edition / Richard G. Budynas, professor emeritus, Kate Gleason
College of Engineering, Rochester Institute of Technology, J. Keith Nisbett, associate professor of mechanical
engineering, Missouri University of Science and Technology.
pages cm—(Mcgraw-Hill series in mechanical engineering)
Includes index.
ISBN-13: 978-0-07-339820-4 (alk. paper)
ISBN-10: 0-07-339820-9 (alk. paper)
1. Machine design. I. Nisbett, J. Keith. II. Shigley, Joseph Edward. Mechanical engineering design. III. Title.
TJ230.S5 2014
621.8915—dc23
2013035900
The Internet addresses listed in the text were accurate at the time of publication. The inclusion of a website does
not indicate an endorsement by the authors or McGraw-Hill Education, and McGraw-Hill Education does not
guarantee the accuracy of the information presented at these sites.
www.mhhe.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
Dedication
To my wife, Joanne, my family, and my late brother,
Bill, who advised me to enter the field of mechanical
engineering. In many respects, Bill had considerable
insight, skill, and inventiveness.
s.
co
m
Richard G. Budynas
J. Keith Nisbett
w
w
w
.c
ga
sp
ira
nt
To my wife, Kim, for her unwavering support.
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
Dedication to Joseph Edward Shigley
w
w
w
.c
ga
sp
ira
nt
s.
co
m
Joseph Edward Shigley (1909–1994) is undoubtedly one of the most well-known
and respected contributors in machine design education. He authored or coauthored
eight books, including Theory of Machines and Mechanisms (with John J. Uicker, Jr.),
and Applied Mechanics of Materials. He was coeditor-in-chief of the well-known
Standard Handbook of Machine Design. He began Machine Design as sole author in
1956, and it evolved into Mechanical Engineering Design, setting the model for such
textbooks. He contributed to the first five editions of this text, along with coauthors
Larry Mitchell and Charles Mischke. Uncounted numbers of students across the world
got their first taste of machine design with Shigley’s textbook, which has literally
become a classic. Nearly every mechanical engineer for the past half century has
referenced terminology, equations, or procedures as being from “Shigley.” McGraw-Hill
is honored to have worked with Professor Shigley for more than 40 years, and as a
tribute to his lasting contribution to this textbook, its title officially reflects what many
have already come to call it—Shigley’s Mechanical Engineering Design.
Having received a bachelor’s degree in Electrical and Mechanical Engineering
from Purdue University and a master of science in Engineering Mechanics from the
University of Michigan, Professor Shigley pursued an academic career at Clemson
College from 1936 through 1954. This led to his position as professor and head of
Mechanical Design and Drawing at Clemson College. He joined the faculty of the
Department of Mechanical Engineering of the University of Michigan in 1956, where
he remained for 22 years until his retirement in 1978.
Professor Shigley was granted the rank of Fellow of the American Society of
Mechanical Engineers in 1968. He received the ASME Mechanisms Committee
Award in 1974, the Worcester Reed Warner Medal for outstanding contribution to
the permanent literature of engineering in 1977, and the ASME Machine Design
Award in 1985.
Joseph Edward Shigley indeed made a difference. His legacy shall continue.
vi
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
About the Authors
co
m
Richard G. Budynas is Professor Emeritus of the Kate Gleason College of Engineering
at Rochester Institute of Technology. He has more than 50 years experience in teaching and practicing mechanical engineering design. He is the author of a McGraw-Hill
textbook, Advanced Strength and Applied Stress Analysis, Second Edition; and coauthor of a McGraw-Hill reference book, Roark’s Formulas for Stress and Strain, Eighth
Edition. He was awarded the BME of Union College, MSME of the University of
Rochester, and the PhD of the University of Massachusetts. He is a licensed Professional
Engineer in the state of New York.
w
w
w
.c
ga
sp
ira
nt
s.
J. Keith Nisbett is an Associate Professor and Associate Chair of Mechanical
Engineering at the Missouri University of Science and Technology. He has more than
30 years of experience with using and teaching from this classic textbook. As demonstrated by a steady stream of teaching awards, including the Governor’s Award for
Teaching Excellence, he is devoted to finding ways of communicating concepts to the
students. He was awarded the BS, MS, and PhD of the University of Texas at Arlington.
vii
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
Brief Contents
Preface xv
Part 1
Basics
2
1
Introduction to Mechanical Engineering Design
2
Materials
3
Load and Stress Analysis
4
Deflection and Stiffness
Part 2
41
Failure Prevention
85
161
226
Failures Resulting from Static Loading
6
Fatigue Failure Resulting from Variable Loading
8
9
10
11
13
14
15
273
350
Shafts and Shaft Components
351
Screws, Fasteners, and the Design
of Nonpermanent Joints 401
Welding, Bonding, and the Design
of Permanent Joints 467
Mechanical Springs
509
Rolling-Contact Bearings
561
Lubrication and Journal Bearings
w
12
Design of Mechanical Elements
w
an w
ts .cg
.c a
om sp
i
7
227
r
5
Part 3
3
609
Gears—General 665
Spur and Helical Gears
725
Bevel and Worm Gears
777
16
Clutches, Brakes, Couplings, and Flywheels
17
Flexible Mechanical Elements
18
Power Transmission Case Study
817
871
925
viii
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
Brief Contents
Part 4
Special Topics
ix
944
19
Finite-Element Analysis
945
20
Geometric Dimensioning and Tolerancing
969
Appendixes
A
Useful Tables
B
Answers to Selected Problems
1067
1073
w
w
w
.c
ga
sp
ira
nt
s.
co
m
Index
1011
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
bud98209_fm_i-xxii_1.indd Page x 12/9/13 4:52 PM f-494
www.cgaspirants.com
www.cgaspirants.com
/204/MH01996/bud98209_disk1of1/0073398209/bud98209_pagefiles
Contents
1–1
1–2
1–3
Design
1–4
1–5
Design Tools and Resources
Mechanical Engineering Design
2–1
2–2
2–3
2–4
Standards and Codes
Economics
12
13
Safety and Product Liability
Uncertainty
15
16
.c
ga
Stress and Strength
16
Design Factor and Factor of Safety
20
w
w
Relating the Design Factor to Reliability
Units
31
Calculations and Significant Figures
32
36
41
Material Strength and Stiffness
42
The Statistical Significance of Material
Properties 46
Strength and Cold Work
Hardness
52
49
24
3
3–1
3–2
33
Power Transmission Case Study
Specifications 34
Materials
56
Sand Casting
57
Shell Molding
57
Investment Casting
58
Powder-Metallurgy Process
Hot-Working Processes
58
58
Cold-Working Processes
59
The Heat Treatment of Steel
Alloy Steels
Casting Materials
64
65
Nonferrous Metals
Plastics
60
62
Corrosion-Resistant Steels
67
70
Composite Materials
Materials Selection
Problems
27
Design Topic Interdependencies
Numbering Systems
71
72
79
18
Reliability and Probability of Failure
Dimensions and Tolerances
54
nt
8
The Design Engineer’s Professional
Responsibilities 10
Problems
2
5
Phases and Interactions of the Design
Process 5
w
1–6
1–7
1–8
1–9
1–10
1–11
1–12
1–13
1–14
1–15
1–16
1–17
1–18
4
53
Temperature Effects
co
m
Introduction to Mechanical
Engineering Design 3
Impact Properties
ira
1
Basics 2
sp
Part 1
2–5
2–6
2–7
2–8
2–9
2–10
2–11
2–12
2–13
2–14
2–15
2–16
2–17
2–18
2–19
2–20
2–21
s.
Preface xv
3–3
3–4
3–5
3–6
3–7
3–8
3–9
3–10
3–11
3–12
3–13
Load and Stress
Analysis 85
Equilibrium and Free-Body Diagrams
86
Shear Force and Bending Moments in
Beams 89
Singularity Functions
Stress
91
93
Cartesian Stress Components
Mohr’s Circle for Plane Stress
93
94
General Three-Dimensional Stress
Elastic Strain
100
101
Uniformly Distributed Stresses
102
Normal Stresses for Beams in Bending
Shear Stresses for Beams in Bending
Torsion
103
108
115
Stress Concentration
124
x
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
bud98209_fm_i-xxii_1.indd Page xi 12/9/13 4:52 PM f-494
www.cgaspirants.com
www.cgaspirants.com
/204/MH01996/bud98209_disk1of1/0073398209/bud98209_pagefiles
Contents
4–14
4–15
4–16
4–17
Curved Beams in Bending
Summary
140
Problems
141
5–1
5–2
5–3
5–4
www.cgaspirants.com
136
Deflection Due to Bending
178
Deflection of Curved Members
5–9
Modifications of the Mohr Theory for
Brittle Materials 249
6
167
183
Statically Indeterminate Problems
189
Compression Members—General
195
Long Columns with Central Loading
198
Intermediate-Length Columns with Central
Loading 198
Columns with Eccentric Loading
198
Struts or Short Compression Members
202
204
205
206
Failure of Brittle Materials Summary
Selection of Failure Criteria
Important Design Equations
233
253
262
264
Fatigue Failure Resulting
from Variable Loading 273
Introduction to Fatigue in Metals
6–3
6–4
6–5
6–6
Fatigue-Life Methods
6–7
6–8
6–9
The Endurance Limit
274
Approach to Fatigue Failure in Analysis
and Design 280
281
The Stress-Life Method
281
The Strain-Life Method
284
The Linear-Elastic Fracture Mechanics
Method 286
Fatigue Strength
290
291
Endurance Limit Modifying
Factors 294
6–10
Stress Concentration and Notch
Sensitivity 303
6–11
6–12
Characterizing Fluctuating Stresses
6–13
Torsional Fatigue Strength under Fluctuating
Stresses 325
6–14
6–15
Combinations of Loading Modes
6–16
6–17
Surface Fatigue Strength
230
Stress Concentration 231
252
252
Introduction to Fracture Mechanics
6–1
6–2
226
Failures Resulting from
Static Loading 227
Failure Theories
Maximum-Normal-Stress Theory for
Brittle Materials 249
nt
176
Static Strength
5–8
Problems
166
Beam Deflections by Singularity
Functions 170
Failure Prevention
Failure of Ductile Materials
Summary 245
163
Beam Deflections by Superposition
Shock and Impact
5–7
164
Beam Deflection Methods
Elastic Stability
Coulomb-Mohr Theory for Ductile
Materials 242
co
m
Tension, Compression, and Torsion
Castigliano’s Theorem
5–6
5–10
5–11
5–12
5–13
162
Strain Energy
Distortion-Energy Theory for Ductile
Materials 235
s.
Spring Rates
w
5
132
Deflection and
Stiffness 161
Problems
Part 2
130
Temperature Effects 131
Contact Stresses
5–5
ira
4–7
4–8
4–9
4–10
4–11
4–12
4–13
Press and Shrink Fits
127
129
sp
4–1
4–2
4–3
4–4
4–5
4–6
Stresses in Rotating Rings
.c
ga
4
Stresses in Pressurized Cylinders
w
w
3–14
3–15
3–16
3–17
3–18
3–19
3–20
xi
Maximum-Shear-Stress Theory for Ductile
Materials 233
www.cgaspirants.com
308
Fatigue Failure Criteria for Fluctuating
Stress 311
325
Varying, Fluctuating Stresses; Cumulative
Fatigue Damage 329
335
Road Maps and Important Design Equations
for the Stress-Life Method 338
Problems
341
www.cgaspirants.com
www.cgaspirants.com
bud98209_fm_i-xxii_1.indd Page xii 12/9/13 4:52 PM f-494
www.cgaspirants.com
/204/MH01996/bud98209_disk1of1/0073398209/bud98209_pagefiles
Mechanical Engineering Design
Shaft Design for Stress
371
Critical Speeds for Shafts
375
Miscellaneous Shaft Components
Limits and Fits
9–1
9–2
9–3
9–4
www.cgaspirants.com
380
387
392
Screws, Fasteners, and the
Design of Nonpermanent
Joints 401
Thread Standards and Definitions
402
The Mechanics of Power Screws
406
Threaded Fasteners
414
Joints—Fastener Stiffness
416
Joints—Member Stiffness
419
Bolt Strength
424
Tension Joints—The External Load
427
Relating Bolt Torque to Bolt Tension
Gasketed Joints
436
Bolted and Riveted Joints Loaded in
Shear 443
451
Welding, Bonding, and
the Design of Permanent
Joints 467
Adhesive Bonding
470
Stresses in Welded Joints in Torsion
Stresses in Welded Joints in Bending
490
499
Mechanical Springs
Stresses in Helical Springs
The Curvature Effect
479
510
511
Deflection of Helical Springs
Compression Springs
512
Stability
512
514
Spring Materials
515
Helical Compression Spring Design for Static
Service 520
Critical Frequency of Helical Springs
526
Fatigue Loading of Helical Compression
Springs 528
10–11
10–12
10–13
10–14
10–15
Extension Springs
11
534
Helical Coil Torsion Springs
Belleville Springs
549
Miscellaneous Springs
Summary
552
Problems
552
542
550
Rolling-Contact
Bearings 561
11–1
11–2
11–3
11–4
Bearing Types
11–5
11–6
11–7
11–8
Relating Load, Life, and Reliability
11–9
11–10
474
509
Helical Compression Spring Design for
Fatigue Loading 531
468
Butt and Fillet Welds
490
10–10
436
Fatigue Loading of Tension Joints
Welding Symbols
10–8
10–9
429
Statically Loaded Tension Joint with
Preload 432
Problems
9
10–1
10–2
10–3
10–4
10–5
10–6
10–7
358
Deflection Considerations
w
w
8–10
8–11
8–12
10
w
8–1
8–2
8–3
8–4
8–5
8–6
8–7
8–8
8–9
352
353
488
Resistance Welding
co
m
Shaft Layout
Problems
8
352
Shaft Materials
Fatigue Loading
Problems
481
484
s.
Introduction
Static Loading
nt
7–1
7–2
7–3
7–4
7–5
7–6
7–7
7–8
Shafts and Shaft
Components 351
The Strength of Welded Joints
ira
7
9–5
9–6
9–7
9–8
9–9
Design of Mechanical
Elements 350
sp
Part 3
.c
ga
xii
www.cgaspirants.com
Bearing Life
562
565
Bearing Load Life at Rated Reliability
566
Reliability versus Life—The Weibull
Distribution 568
569
Combined Radial and Thrust Loading
Variable Loading
571
577
Selection of Ball and Cylindrical Roller
Bearings 580
Selection of Tapered Roller Bearings
583
Design Assessment for Selected RollingContact Bearings 592
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
bud98209_fm_i-xxii_1.indd Page xiii 12/9/13 4:52 PM f-494
www.cgaspirants.com
www.cgaspirants.com
/204/MH01996/bud98209_disk1of1/0073398209/bud98209_pagefiles
Contents
11–11
11–12
Lubrication
13–17
596
Mounting and Enclosure
Problems
Types of Lubrication
611
Petroff’s Equation
613
Stable Lubrication
615
Thick-Film Lubrication
Hydrodynamic Theory
617
Design Considerations
621
The Relations of the Variables
Pressure-Fed Bearings
Loads and Materials
Bearing Types
www.cgaspirants.com
642
648
650
Thrust Bearings
651
Boundary-Lubricated Bearings
.c
ga
660
652
Gears—General
Types of Gears
667
w
w
Nomenclature
666
Conjugate Action 669
Involute Properties
Fundamentals
670
Contact Ratio
Interference
670
676
677
The Forming of Gear Teeth
Straight Bevel Gears
Parallel Helical Gears
Worm Gears
15
682
15–1
15–2
15–3
15–4
15–5
15–6
15–7
15–8
15–9
AGMA Strength Equations
683
16
688
690
Force Analysis—Spur Gearing
697
Force Analysis—Bevel Gearing
701
Force Analysis—Helical Gearing
739
Geometry Factors I and J (ZI and YJ)
The Elastic Coefficient Cp (ZE)
Dynamic Factor Kv
16–1
16–2
704
www.cgaspirants.com
743
748
748
Overload Factor Ko 750
Surface Condition Factor Cf (ZR)
Size Factor Ks
750
751
Load-Distribution Factor Km (KH)
751
Hardness-Ratio Factor CH (ZW)
753
Stress-Cycle Factors YN and ZN
754
Reliability Factor KR (YZ)
755
Temperature Factor KT (Yu)
756
Rim-Thickness Factor KB 756
Safety Factors SF and SH
Analysis
757
757
Design of a Gear Mesh
767
772
Bevel and Worm Gears
Bevel Gearing—General
AGMA Equation Factors
780
783
Straight-Bevel Gear Analysis
795
Design of a Straight-Bevel Gear Mesh
Worm Gearing—AGMA Equation
Worm-Gear Analysis
777
778
Bevel-Gear Stresses and Strengths
798
801
805
Designing a Worm-Gear Mesh
Buckingham Wear Load
Problems
687
Tooth Systems
Gear Trains
679
726
AGMA Stress Equations 737
Problems
665
725
735
s.
640
The Lewis Bending Equation
Surface Durability
nt
Clearance
w
13–1
13–2
13–3
13–4
13–5
13–6
13–7
13–8
13–9
13–10
13–11
13–12
13–13
13–14
13–15
13–16
623
Steady-State Conditions in Self-Contained
Bearings 637
Problems
13
616
Spur and Helical Gears
co
m
Viscosity
610
14–1
14–2
14–3
14–4
14–5
14–6
14–7
14–8
14–9
14–10
14–11
14–12
14–13
14–14
14–15
14–16
14–17
14–18
14–19
ira
12–10
12–11
12–12
12–13
12–14
12–15
Lubrication and Journal
Bearings 609
sp
12–1
12–2
12–3
12–4
12–5
12–6
12–7
12–8
12–9
706
712
601
14
12
Force Analysis—Worm Gearing
Problems
597
xiii
809
812
813
Clutches, Brakes, Couplings,
and Flywheels 817
Static Analysis of Clutches and Brakes
819
Internal Expanding Rim Clutches and
Brakes 824
www.cgaspirants.com
www.cgaspirants.com
bud98209_fm_i-xxii_1.indd Page xiv 12/9/13 4:52 PM f-494
www.cgaspirants.com
/204/MH01996/bud98209_disk1of1/0073398209/bud98209_pagefiles
Mechanical Engineering Design
Disk Brakes
Energy Considerations
Temperature Rise
849
Friction Materials
853
Miscellaneous Clutches and Couplings
Flywheels
858
Problems
863
856
Flexible Mechanical
Elements 871
Belts
872
Flat- and Round-Belt Drives
V Belts
20
875
890
Timing Belts
898
Roller Chain
899
Wire Rope
908
Flexible Shafts
916
.c
ga
917
Power Transmission
Case Study 925
Design Sequence for Power Transmission 927
w
w
Power and Torque Requirements
Gear Specification
Shaft Layout
928
928
Shaft Design for Stress
Element Geometries
947
949
The Finite-Element Solution Process 951
Mesh Generation
954
Load Application
956
Boundary Conditions
957
Modeling Techniques
958
Thermal Stresses
961
Critical Buckling Load
Vibration Analysis
Summary
964
Problems
966
961
963
Geometric Dimensioning
and Tolerancing 969
Dimensioning and Tolerancing
Systems 970
20–2
Definition of Geometric Dimensioning
and Tolerancing 971
20–3
20–4
20–5
20–6
20–7
20–8
20–9
Datums
976
Controlling Geometric Tolerances
981
Geometric Characteristic Definitions
Material Condition Modifiers
Practical Implementation
996
GD&T in CAD Models
1001
Glossary of GD&T Terms
Problems
985
994
1002
1005
Bearing Selection
Appendixes
937
938
Shaft Design for Deflection
A
B
938
939
Key and Retaining Ring Selection
943
The Finite-Element Method
945
937
Shaft Material Selection
Final Analysis
Finite-Element Analysis
20–1
935
Force Analysis
Problems
www.cgaspirants.com
845
848
w
18–1
18–2
18–3
18–4
18–5
18–6
18–7
18–8
18–9
18–10
18–11
19–1
19–2
19–3
19–4
19–5
19–6
19–7
19–8
19–9
19–10
19–11
841
Cone Clutches and Brakes
Problems
18
19
837
co
m
17–1
17–2
17–3
17–4
17–5
17–6
17–7
Frictional-Contact Axial Clutches
836
s.
17
Band-Type Clutches and Brakes
Special Topics 944
nt
16–4
16–5
16–6
16–7
16–8
16–9
16–10
16–11
16–12
Part 4
External Contracting Rim Clutches and
Brakes 832
ira
16–3
sp
xiv
www.cgaspirants.com
940
Useful Tables 1011
Answers to Selected
Problems 1067
943
Index
www.cgaspirants.com
1073
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
Preface
Objectives
co
m
This text is intended for students beginning the study of mechanical engineering design.
The focus is on blending fundamental development of concepts with practical specification of components. Students of this text should find that it inherently directs them
into familiarity with both the basis for decisions and the standards of industrial components. For this reason, as students transition to practicing engineers, they will find
that this text is indispensable as a reference text. The objectives of the text are to:
sp
ira
nt
s.
• Cover the basics of machine design, including the design process, engineering
mechanics and materials, failure prevention under static and variable loading, and
characteristics of the principal types of mechanical elements.
• Offer a practical approach to the subject through a wide range of real-world applications and examples.
• Encourage readers to link design and analysis.
• Encourage readers to link fundamental concepts with practical component
specification.
New to This Edition
.c
ga
Enhancements and modifications to the tenth edition are described in the following
summaries:
w
w
w
• A new Chap. 20, Geometric Dimensioning and Tolerancing, has been added to introduce an important topic in machine design. Most of the major manufacturing companies
utilize geometric dimensioning and tolerancing (GD&T) as a standardized means of
accurately representing machine parts and assemblies for the purposes of design, manufacture, and quality control. Unfortunately, many mechanical engineers do not have
sufficient exposure to the notation and concepts of GD&T to interpret the drawings.
During the time when GD&T was becoming most prevalent in manufacturing,
many engineering schools were phasing out comprehensive drafting courses in
favor of computerized CAD instruction. This was followed by another transition to
3D solid modeling, where the part was drawn with ideal dimensions. Unfortunately,
this ability to draw a perfect part in three dimensions is all too often accompanied
by a neglect of focus on how to accurately and uniquely represent the part for
manufacture and inspection.
A full understanding of GD&T is usually obtained through an intensive course
or training program. Some mechanical engineers will benefit from such a rigorous
training. All mechanical engineers, however, should be familiar with the basic concepts and notation. The purpose of the coverage of GD&T in this new chapter is
to provide this foundational exposure that is essential for all machine designers.
It is always a challenge to find time to include additional material in a course. To
facilitate this, the chapter is arranged and presented at a level appropriate for students
xv
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
Mechanical Engineering Design
•
w
.c
ga
sp
•
ira
•
nt
s.
•
to learn in an independent study format. The problems at the end of the chapter are
more like quiz questions, and are focused on checking comprehension of the most
fundamental concepts. Instructors are encouraged to consider using this chapter as
a reading assignment, coupled with even a minimal lecture or online discussion.
Of course, there is ample material for expanded presentation and discussion as well.
Chapter 1, Introduction to Mechanical Engineering Design, has been expanded to
provide more insight into design practices. Further discussion of the development
of the design factor is presented, as well as the statistical relationships between
reliability and the probability of failure, and reliability and the design factor. Statistical considerations are provided here rather than in a chapter at the end of the
text as in past editions. The section on Dimensions and Tolerances has been
expanded to emphasize the designer’s role in specifying dimensions and tolerances
as a critical part of machine design.
The chapter of the previous edition, Statistical Considerations, has been eliminated.
However, the material of that chapter pertinent to this edition has been integrated
within the sections that utilize statistics. The stand-alone section on stochastic methods
in Chap. 6, Fatigue Failure Resulting from Variable Loading, has also been eliminated.
This is based on user input and the authors’ convictions that the excessive amount of
development and data provided in that section was far too involved for the simple class
of problems that could be solved. For instructors who still want access to this material,
it is available on McGraw-Hill’s Online Learning Center at www.mhhe.com/shigley.
In Chap. 11, Rolling-Contact Bearings, the Weibull probability distribution is
defined and related to bearing life.
In conjunction with the Connect Engineering resource, the end-of-chapter problems
have been freshly examined to ensure they are clearly stated with less room for
vague interpretations. Approximately 50 percent of the problems are targeted for
Connect implementation. With the problem parameterization available in this Webbased platform, students can be assigned basic problems with minimal duplication
from student to student and semester to semester. For a good balance, this edition
maintains many end-of-chapter problems that are open-ended and suitable for
exploration and design.
co
m
xvi
www.cgaspirants.com
w
Connect Engineering
w
The tenth edition continues to feature McGraw-Hill Connect Engineering, a Webbased assignment and assessment platform that allows instructors to deliver assignments, quizzes, and tests easily online. Students can practice important skills at their
own pace and on their own schedule.
McGraw-Hill LearnSmart®
McGraw-Hill LearnSmart is an adaptive learning system designed to help students
learn faster, study more efficiently, and retain more knowledge for greater success.
Through a series of adaptive questions, Learnsmart pinpoints concepts the student
does not understand and maps out a personalized study plan for success. It also lets
instructors see exactly what students have accomplished, and it features a built-in
assessment tool for graded assignments. Ask your McGraw-Hill Representative for
more information, and visit www.mhlearnsmart.com for a demonstration.
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
Preface
xvii
McGraw-Hill SmartBook™
nt
s.
co
m
Powered by the intelligent and adaptive LearnSmart engine, SmartBook is the first
and only continuously adaptive reading experience available today. Distinguishing
what students know from what they don’t, and honing in on concepts they are most
likely to forget, SmartBook personalizes content for each student. Reading is no longer a passive and linear experience but an engaging and dynamic one, where students
are more likely to master and retain important concepts, coming to class better prepared. SmartBook includes powerful reports that identify specific topics and learning
objectives students need to study. These valuable reports also provide instructors
insight into how students are progressing through textbook content and are useful for
identifying class trends, focusing precious class time, providing personalized feedback
to students, and tailoring assessment.
How does SmartBook work? Each SmartBook contains four components:
Preview, Read, Practice, and Recharge. Starting with an initial preview of each chapter and key learning objectives, students read the material and are guided to topics
for which they need the most practice based on their responses to a continuously
adapting diagnostic. Read and practice continue until SmartBook directs students to
recharge important material they are most likely to forget to ensure concept mastery
and retention.
ira
Electronic Textbooks
.c
ga
sp
This text is available as an eBook at www.CourseSmart.com. At CourseSmart your
students can take advantage of significant savings off the cost of a print textbook,
reduce their impact on the environment, and gain access to powerful web tools for
learning. CourseSmart eBooks can be viewed online or downloaded to a computer.
The eBooks allow students to do full text searches, add highlighting and notes,
and share notes with classmates. CourseSmart has the largest selection of eBooks
available anywhere. Visit www.CourseSmart.com to learn more and to try a sample
chapter.
w
w
w
McGraw-Hill Create™
With McGraw-Hill Create, you can easily rearrange chapters, combine material from
other content sources, and quickly upload content you have written, like your course
syllabus or teaching notes. Find the content you need in Create by searching
through thousands of leading McGraw-Hill textbooks. Arrange your book to fit your
teaching style. Create even allows you to personalize your book’s appearance by
selecting the cover and adding your name, school, and course information. Order a
Create book and you’ll receive a complimentary print review copy in 3–5 business
days or a complimentary electronic review copy (eComp) via e-mail in minutes. Go
to www.mcgrawhillcreate.com today and register to experience how McGraw-Hill
Create empowers you to teach your students your way.
Additional media offerings available at www.mhhe.com/shigley include:
Student Supplements
• Fundamentals of Engineering (FE) exam questions for machine design. Interactive
problems and solutions serve as effective, self-testing problems as well as excellent
preparation for the FE exam.
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
xviii
www.cgaspirants.com
www.cgaspirants.com
Mechanical Engineering Design
Instructor Supplements (under password protection)
• Solutions manual. The instructor’s manual contains solutions to most end-ofchapter nondesign problems.
• PowerPoint® slides. Slides outlining the content of the text are provided in PowerPoint format for instructors to use as a starting point for developing lecture
presentation materials. The slides include all figures, tables, and equations from
the text.
• C.O.S.M.O.S. A complete online solutions manual organization system that allows
instructors to create custom homework, quizzes, and tests using end-of-chapter
problems from the text.
co
m
Acknowledgments
The authors would like to acknowledge those who have contributed to this text for
over 50 years and nine editions. We are especially grateful to those who provided
input to this tenth edition:
nt
Drawings for GD&T Chapter
Glenn Traner, Tech Manufacturing, LLC
s.
Expanded Connect Implementation
Peter J. Schuster, California Polytechnic State University
ira
CAD Model Used in Cover Design
Jedrzej Galecki, University of the West of England
w
w
w
.c
ga
sp
Reviewers
Kenneth Huebner, Arizona State
Gloria Starns, Iowa State
Tim Lee, McGill University
Robert Rizza, MSOE
Richard Patton, Mississippi State University
Stephen Boedo, Rochester Institute of Technology
Om Agrawal, Southern Illinois University
Arun Srinivasa, Texas A&M
Jason Carey, University of Alberta
Patrick Smolinski, University of Pittsburgh
Dennis Hong, Virginia Tech
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
List of Symbols
w
w
w
s.
nt
ira
.c
ga
c
COV
D
d
E
e
F
f
fom
G
g
H
HB
HRC
h
h# CR
I
i
i
J
Area, coefficient
Distance
Coefficient
Brinell hardness
Distance, Weibull shape parameter, range number, width
Basic load rating, bolted-joint constant, center distance, coefficient of
variation, column end condition, correction factor, specific heat capacity,
spring index
Distance, viscous damping, velocity coefficient
Coefficient of variation
Diameter, helix diameter
Diameter, distance
Modulus of elasticity, energy, error
Distance, eccentricity, efficiency, Naperian logarithmic base
Force, fundamental dimension force
Coefficient of friction, frequency, function
Figure of merit
Torsional modulus of elasticity
Acceleration due to gravity, function
Heat, power
Brinell hardness
Rockwell C-scale hardness
Distance, film thickness
Combined overall coefficient of convection and radiation heat transfer
Integral, linear impulse, mass moment of inertia, second moment of area
Index
Unit vector in x-direction
Mechanical equivalent of heat, polar second moment of area, geometry
factor
Unit vector in the y-direction
Service factor, stress-concentration factor, stress-augmentation factor,
torque coefficient
Marin endurance limit modifying factor, spring rate
Unit vector in the z-direction
Length, life, fundamental dimension length
sp
A
a
B
Bhn
b
C
co
m
This is a list of common symbols used in machine design and in this book. Specialized
use in a subject-matter area often attracts fore and post subscripts and superscripts.
To make the table brief enough to be useful, the symbol kernels are listed. See
Table 14–1, pp. 727–728 for spur and helical gearing symbols, and Table 15–1,
pp. 781–782 for bevel-gear symbols.
j
K
k
k
L
xix
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
Mechanical Engineering Design
w
nt
ira
sp
.c
ga
w
w
R
r
r
S
s
T
T
t
U
u
V
v
W
w
X
x
Y
y
Z
z
a
b
D
d
P
e
G
g
l
m
n
v
f
www.cgaspirants.com
Life in hours
Length
Fundamental dimension mass, moment
Moment vector
Mass, slope, strain-strengthening exponent
Normal force, number, rotational speed, number of cycles
Load factor, rotational speed, factor of safety
Design factor
Force, pressure, diametral pitch
Probability density function
Pitch, pressure, probability
First moment of area, imaginary force, volume
Distributed load, notch sensitivity
Radius, reaction force, reliability, Rockwell hardness, stress ratio, reduction in area
Vector reaction force
Radius
Distance vector
Sommerfeld number, strength
Distance, sample standard deviation, stress
Temperature, tolerance, torque, fundamental dimension time
Torque vector
Distance, time, tolerance
Strain energy
Strain energy per unit volume
Linear velocity, shear force
Linear velocity
Cold-work factor, load, weight
Distance, gap, load intensity
Coordinate, truncated number
Coordinate, true value of a number, Weibull parameter
Coordinate
Coordinate, deflection
Coordinate, section modulus, viscosity
Coordinate, dimensionless transform variable for normal distributions
Coefficient, coefficient of linear thermal expansion, end-condition for
springs, thread angle
Bearing angle, coefficient
Change, deflection
Deviation, elongation
Eccentricity ratio, engineering (normal) strain
True or logarithmic normal strain
Gamma function, pitch angle
Pitch angle, shear strain, specific weight
Slenderness ratio for springs
Absolute viscosity, population mean
Poisson ratio
Angular velocity, circular frequency
Angle, wave length
s.
l
l
M
M
m
N
n
nd
P
PDF
p
Q
q
R
co
m
xx
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
List of Symbols
Slope integral
Radius of curvature, mass density
Normal stress
Von Mises stress
Standard deviation
Shear stress
Angle, Weibull characteristic parameter
Cost per unit weight
Cost
w
w
w
.c
ga
sp
ira
nt
s.
co
m
c
r
s
s9
sˆ
t
u
¢
$
xxi
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
w
w
w
.c
ga
sp
ira
nt
s.
co
m
This page intentionally left blank
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
w
w
w
.c
ga
sp
ira
nt
s.
co
m
Shigley’s
Mechanical
Engineering
Design
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
1
Basics
w
w
w
.c
ga
sp
ira
nt
s.
co
m
PART
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com
www.cgaspirants.com