XG3000 英文说明书 manual

XG-3300 自动立式插件机操作说明书

l Preface
l
l

This" operates the operation instruction"

Enclose one at random, please keep

this manual, in order to consult at any time.
l

Please must read a manual carefully conscientiously in front of operating this
apparatus.

l

Because the renewal of technology and special requirement for the products,
some material objects of product may be different to some extent with the
manual, please subject to products material object, we will supplement and add
as much as possible to prove.

l

When the apparatus uses normally, please keep certain space in front and at
the back of this apparatus, as operating and maintaining the necessary space.
In addition, please don't make and hinder heat from discharging the
arrangement of the space to this apparatus.

l

The environment for use of the apparatus: The temperature is: 5- 25. C, the
relative humidity is: 20- 95%, is not penetrated directly by the sunshine, will not
form the dew and will not spatter the place that water, oil, chemistry are liquid.

l

The technical staff who operates and maintains this machine must know and
use the computer.

l

The computer that disposes on this machine can only be used for this machine,
forbids using as it, forbid inserting other movement memories which carries the
virus in this machine, so as not to destroy the control system.

l

Tight and anti-virus U one disposed at random is invaded, forbid using on other
computers at will.

l

For the personal security, the apparatus is while running or awaiting the
opportune moment, please don't open Qianmen and roller chain and the head
protection cover stands on condition that take any safety measure, forbid
clothes, four limbs,etc. close to the mechanical sport position, otherwise, may
bring the unexpected injury to life.

l

The power of repeated switch, will become one of the reasons why the
apparatus produce the trouble. In the power OFF '

Cut off)

And then, please

carry on the power ON (open) again through more than 20 seconds .
l Don't let the apparatus struck strong vibrations, otherwise may cause the
trouble.
l

While cutting off the apparatus power, please carry on systematic withdrawal /

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XG-3300 自动立式插件机操作说明书

shut-down course in following order, if does not carry out this course but cut off
or restart, will make the data unable to get intact save the power directly, may
cause the damage of the hard disk at the same time. Withdrawal / shut-down
course: Withdraw from the application program and withdraw from Windows,
cut off the apparatus power.
l

If delay using this apparatus, please keep the apparatus in the following places:
The ambient temperature is that (0-40) Centigrade degree, relative humidity is
that (20-95) %, is not penetrated directly by the sunshine, will not form the dew
and will not spatter the place that water, oil, chemistry are liquid. For being
dustproof, can consider taking and hiding the measure (such as wrapping the
cover) ,But dampproof.
Please contact us in the place not understood, make sure not to operate

blindly.

第一章

Note: Please pay attention to
the above-mentioned items!

第二章
第三章
第四章
第五章
第六章

Summary
XG-3000 serial and vertical the intersection of plug-in package and plane different
kind '

2.5mm and 5mm) Weave bring vertical electronic element (

a slice of electric capacity of electric capacity, porcelain, LED,etc.)

Electrolyze
With LED in

bulk, grades in order of procedure that presumes in the material of the roller
chain is inserted first, then, the head organization of the plug-in package inserts
the electronic element in the circuit board, and cut the foot, fixed. This apparatus
fixes plug-in package axle organization's level and does not move, by the
movements of X, Y organization, realize the accurate plug-in package in every
area on P C B, the angle of the plug-in package is realized by the working bench
rotary table, turning of head corner motor RH, corner motor RB of the base. The
movements of all machines are come to control by a computer. This serial
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XG-3300 自动立式插件机操作说明书

vertical machines have several following great advantages:
Wholly computer controled, the whole the intersection of Chinese edition and
operating system, based on the intersection of Windows and platform, easy to
operate swift simple easy to learn.
Adopt the visual technology of the machine, online automatic programming, rectify
a deviation automatically, distinguish MARK to click automatically, have
improved the automatic intensity.
Arrange material stand location every 10 station one, enable convenient choice to
users their.
Adopt AC servo system, optimize the circuit, excludes from the unstability that

causes because of circuit trouble, realize and stabilize the high speed, save the
goal of the energy.
It is 0 to meddle in the direction ---360 degrees, increment is 1 degree.
The working bench can be rotated clockwisely and anticlockwisely and arbitrarily.

1,Specification
parameter of the

Specification parameter

machine
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XG-3300 自动立式插件机操作说明书

Project
Theory speed

18000 / hour (software system upgrade and can raise
speed)

Insert the bad rate

Smaller than 1000PPM

Meddle in the direction

0- Increment of 360 degrees is 1 degree.

Span of lead wire

One pair of intervals 2.5mm/5.0mm

Size of the base plate

Minimum 50mm *50mm, biggest 450mm *450mm

Thickness of the base
plate

0.79-2.36mm

Component

The maximum height is 20mm, the largest diameter is

specification

10mm, the largest pin diameter is 0.8mm
Condenser, transistor, triode, the intersection of LED and

Component kind

light, key switch, resistance, connector, coil, potentiometer,
the intersection of fuse and flat, fuse silk,etc. to be vertical to

arrange and lead one

The component lead
wire cuts the foot

1.5¡À 0.3mm (short foot knife) ,2.0¡À 0.3mm (long foot knife)

length
The component lead
wire curves the angle

10-35 degrees are (adjustable)

of foot
Quantity of material

60 stations (recommend use to stand and count) ,Available '

station

10-100 stations)

Machine size (long * It
is wide and * high)

Material station
measurement

Host computer size 1800mm *

1600mm* 2000mm

500mm* 600mm* 760mm

Machine weight

2000KG (40 stations)

Use the power

220V, AC is (single-phase) 50/60HZ, 2.0KVA;

The system protects
Use the power
Use the atmospheric
pressure
Gas consumption
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Incessant power (UPS) Dispose, can run for 15 minutes
after cutting out
1.6KW is (energy-efficient)
0.6 --0.8MPA
0.3 cubic meters per minute
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XG-3300 自动立式插件机操作说明书

Use the ambient
temperature

5-25 degrees

Machine noise

80 decibels

Correct the way in the
location of hole

The visual system of the machine, many point MARK visions

Drive the system

Servo AC, AC motor

Input way of the data

USB interface is input (EXCEL file form) ,

Control system

are corrected

Operate interfaces (WINDOWS system controls the
platform) in Chinese
1MM interval between the component noumenonn, sticks to

Component density

a component and hole the distance can not be smaller than
3mm

Way of operating of
working bench
The circuit board
transports the way

Clockwise and anticlockwise
Manually / automatic and available

2,Mechanical part
1) Framework
And rank material vice machines and foundation shelves to make up from the
plug-in package host computer shelf. The framework unit formed basic structure of
the apparatus, the framework was welded and formed with the square iron pipe of
150* 100 and 50* 50, the structure is rational, it is reliable to stabilize. The
intersection of four corners and installation in framework have, resist shock
foundation, the height of the foundation can be adjusted, level degree used for
adjusting the machine.
2)X, Y working bench organization
This machine is to move by the workbench which puts PCB, realizes that carries on
the plug-in package to PCB each area. Each working bench organization is done the
orbit by two pieces of hard steel axle, install a set of ball vice and servo motors of
guide screw as driving in the middle, two axles of the guide screw are fixed in end,
the motor links up with it through taking synchronously, the guide screw nut and
platform board is fixedly connected. The motor drives the guide screw to rotate, the

guide screw drives guide screw nut and platform to do rectilinear motion. X, Y install
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XG-3300 自动立式插件机操作说明书

straight the intersection of negative pole and limit, measure photoelectric switch and
zero, measure the photoelectric switch each at the the intersection of working bench
and organization. Organization's sports go beyond the first terminal motor and
moderate, go beyond the second terminal motor to stop after moderating, avoid
producing the destructive impact to the servo system. Zero measure photoelectric
switch, determine the intersection of workbench and the intersection of organization
and position when shutting down. X working bench organization installs on a
platform of host computer, Y working bench mechanism installed on X working
bench organization, working bench platform adopt, import the aluminium material
while being good, realize light quantization. Set up a round rotary table in the
platform of organization of working bench Y, the round rotary table is held up by four
bearings of horizontal installation, restricted the location to it all around by four
bearings installed vertically. Each install a localization card seat with Model V mouth
correspondingly around the disc, under the normality, localization organization
installed on the platform "

The tongue " Stretch out, contact with which orientate

the intersection of Carlos and flat the intersection of Model V and mouth closely,
make a reservation to the disc. Orienting the organization is mainly applied the air

cylinder, a scalable one by two forms "

The tongue " And the retainer plate,etc.

make up. When the revolving stage needs rotating, the air cylinder stretches out, "
tongue " Contract, and move out of contact with card seat. Rotation of disc drive by
motor by revolving stage, the intersection of revolving stage and through bring with
first scalable round rounds of organization linking synchronously motor. Install an air
cylinder on round organizations, when the disc needs rotating, this air cylinder
stretches out, the round wheel keeps in touch with the edge of the disc closely, the
rotation of the motor is to drive the rotation of the disc.
3)Head organization
The head organization inserts the chain the component on to send the
noumenonn of the plug-in package, and insert in the circuit board. H axle
motor connects with horizontal gear axle through the synchronous tape,
axle of the gear and rack clench the teeth, the rack is installed on a pair of
straight lines bearing stand, the straight line bearing is fixed on two pieces
of hard steel axle, the hard steel axle is fixed on main fact, countershaft
seat. And install high-speed guide screws and nuts on the straight line
bearing seat, the top of the guide screw is fixed on straight line bearing
seat of the top, the underpart of the guide screw connects and presses
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XG-3300 自动立式插件机操作说明书

material pole, this guide screw and straight line bearing seat can be slipped
on the hard steel axle freely; The guide screw nut is locked on the bearing
through a nut set, and fix and install a gear on the nut, this clench the teeth
by gear and one vertical the intersection of gear and axle, vertical gear axle
and the servo motor P link through synchronous strip also, the rotation of
the motor P can drive the upper and lower sports of the guide screw, at the
time of the upper and lower sports of the rack, guide screw and the nut,
with upper and lower sports. Make and set up a rotatory bearing in the
straight line bearing seat, the hollow plug-in package main pole connects
with this bearing, the main pole is oriented it by two bearings installed
horizontally. Install bearing in the mainly hard steel axle stand, main pole
set and bearing equipped with synchronous wheel are fixedly connected,
the main pole is crossed the main pole set, synchronous wheel connects
with motor RH through the synchronous tape, the main pole follows to
rotate too when the motor is rotated, realize different angle plug-in
packages. The underpart of the main pole installs the noumenonn of the
plug-in package. Insert the material and unload the material organization
on the noumenonn. When CTA organization sends the material, insert the
material organization and grip the material; When inserting the component,
unload the material organization and unload the original paper from clip. To
give material slippery pieces of front to have, give glassware arcuately CTA,
hand over on the glassware installing the material shovel arcuately, the
underparts are installed a set of clips, the roller chain is worn among them;
Give material slip piece connect with linear the intersection of slide rail and
activity, slide rail connect with air cylinder, the intersection of air cylinder
and work give material, slip, take exercises before and after the yuan, send
to inserting the material organization and returning of noumenonn of the
plug-in package on inserting the original paper from the chain of the roller
chain. CTA organization install in the middle of tray, both sides their
respectively install a sprocket. While working, send to inserting the material

organization of noumenonn of the plug-in package on inserting the original
paper from the chain of the roller chain in CTA organization, then go back
to the location; The motor RH knows but rotation according to the need for
inserting the angle, wave the angle of the original body; H axle motor is
rotated, the downward sports of the rack, the noumenonn of the plug-in
package and pressing the downward sport together of material pole; The
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XG-3300 自动立式插件机操作说明书

motor P is rotated, presses the downward sports of material pole, inserts
original paper in the hole on board of the circuit, and then, press material
pole back to the location, and then go back to the location with rack.
4)Base organization
Base organization to roll over curved cutting surplus pinning of the component
inserting the intersection of circuit and component of board in.

Install and cut the

foot in the noumenonn of the base, is cutting both sides of of foot install one
respectively measure excellently, wonderful and noumenonn and cut the
intersection of foot and to be insulating this normally, cut the intersection of foot and
one hundred sheetses of movement put in place, the one hundred sheets of body
keeps in touch with measuring excellently closely, with " ground " of the machine
Form the return circuit. The noumenonn is fixedly mounted on main pole of the base,

the main pole is connected with one set of activities of main pole, the main pole puts
in synchronous gear, main pole set and bearing in the fix are fixedly connected, the
synchronous wheel is linked with the motor RB through the synchronous tape.
Sharing a set of organizations with one cutting the foot from head to foot of the base.
Rise air cylinder, air cylinder connect head, connect the intersection of column and
son, air cylinder slip piece, connect hair, sell son, the air cylinder connects 1 of one,
the air cylinder connects 2 of one, air cylinder connecting rod, cut foot air
cylinder,etc. make up. While working, the motor RB is rotated, noumenonns turns
into the angle needed, job base noumenonn of the air cylinder of rising and rises in
the base, after rising in place, cut the foot air cylinder work, the air cylinder
connecting rod gives and cuts the foot exert pressure, cut the foot cut off pin of the
original paper.
5)A tight organization relaxes degree roller chain for keeping the roller chain
appropriate. Made up of three sets of sprockets, present " products " Shape is
distributed, the wheel on the left except the upper and lower positions are adjustable,
other positions are fixed and non-adjustable. The middle with one of right regulate
position before the all right wheel, come, regulate elasticity of roller chain. When
installing the roller chain, a set of middle wheels compress the spring to be limited
on two axles through two, axle fix on axle stand,axle flat can before and after
regulate,regulate by spiral shell pole for each in axle flat also, another end of spiral
shell's pole withstands a pressing plate, the pressing plate is fitted on two axles and
and compress the spring to keep in touch closely, regulate spiral shell's pole, can
regulate the working length of the spring, just regulates the deformation amount
when the roller chain receives strength.
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XG-3300 自动立式插件机操作说明书

6)The paper-cut is brought the organization
Insert the paper tape of component on to cut off partly through chain of position this.
Air cylinder and slippery pieces of connection, slip on the piece installing, cutting,
pressing one hundred sheets, shelling the intersection of paper and mainly, slipping
one is pressing and covering and regulating pressing stretches out the terminal
regulation piece and regulates spiral shell's pole; There is; The back of cutting one
hundred sheets has roller chain guides; There is a bearing, the side limit location to
the roller chain opposite to the guide; Can push down the wheel that insert of chain
in the chain is inserted, the wheel inserts " elasticity " with the chain under the
function of the spring Keep in touch, insert the location of limit to the chain. The air
cylinder movements while working, slip one move forward, press the knife and push
down the pin of the component forward and first, it is higher than the paper tape
which will cut off the position to strip from top to bottom to shell the paper, cut cut off
the pin of the component again, just there is no paper on the component pin cut.
8)The roller chain drives the organization
It is a rotatory organization of chain drive-belt. Made up of servo motor, planet gear
gearbox, diaphragm type shaft coupling, initiative sprocket,etc.. Install, have eight
even photoelectricity of slot measure one by one in initiative the intersection of axle
and end of sprocket, used for measuring a location of the roller chain.
9)Assign the head organization
Arrange, bring electronic element from arrange, take one by one cutting off,
separating, at a fast, accurate one send chain of roller chain to, insert.

The

intersection of roll and the intersection of material and gear install in weave, carry,
lead the intersection of tail and end of board to, electromagnetic valve, air cylinder

make up install in the intersection of the station and the intersection of location and
the intersection of tail and end of the noumenonn, air cylinder exert oneself pole
yuan link through connect head and slip voluntarily by one activity, slip voluntarily
the intersection of another end and installation of piece have bifid to push the
intersection of material and slice, measure board, side installation have main blade
to cut the paper, slip voluntarily piece back and still vertical to install first axle, the
axle is connected with the connecting rod activity, another end of the connecting rod
is connecting pawl and ratchet wheel organization, another end of axle on the
ratchet wheel is connecting roll material rubber tyer, have, weave, lead material
pressing plate and one pack of blades to cut paper by the side of rubber tyer, a
blade is installed on an adjustable knife seat, used for regulating it and interval
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XG-3300 自动立式插件机操作说明书

among the main blades. Slip voluntarily nearby activity of piece install one piece
driven to slip piece, top its install, cancel the material claw by one the intersection of
Z and style of calligraphy, collude at another end of the material claw and that is to
limit the journey of one drivenly to slip from two pieces of locating stud limit location,
there are tooth's sockets on this one end, tooth's socket and driven activity that slips
in one sell and clench the teeth, the pin is compressed the spring to withstand by
one, another end of the spring is connected with the locating stud. Return
installation, lack material, measure stretch on packs of the intersection of blade and
seat, have material put in place, measure slice and measure the intersection of
circuit and conductive the intersection of copper and skin of terminal surface of

board, keep in touch, form the return circuit, otherwise, form the broken circuit. Air
cylinder stretch out work, slip voluntarily pieces of have cut knife mainly and pack
cut knife, arrange, lead the material cut off put in place; Meanwhile, terminal surface
of yuan apply jointly, orient, clamp the component; Bifid push away material a block
of front and material, insert, keep in touch first, insert, orientate the material first,
thereupon, push the component to the chain in the clip inserted, cancel the material
claw to open; The air cylinder is withdrawn, organization's sports of ratchet wheel,
drive the roll material rubber tyer to rotate an angle, send a component to and
cancel it in the material claw again, the air cylinder acts again

Circulate so.

3,The electricity, air control the part
Offer kinetic energy and control signal for machine.
The movement orders of all of this machines are to import and export through
the computer. The testing signal of the machine inputs the computer through I\O
board, the order signal of movements is input into I\O board or server by the
computer.
This machine uses 220 V AC, 24 volts and 5 volts direct current. Allocate UPS
alternating current source. Alternating current source have, leak electricity switch at
the bus, consist of insurance in charge of at the every branched circuit; The direct
current is offered by power of switch. The earth connection system must be normal,
reliable.
Every one exchanges the servo motor controlled by a server. Various servo
parameters can be read or adjusted in the screen of the server directly, can also
read or adjust on the computer through the specialized software. Can reveal the
trouble code of the servo system, realize servo " diagnose by oneself " on the
screen of the server . Source of the gas of machine by angry to accuse of, make up,
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XG-3300 自动立式插件机操作说明书

input into, send give corresponding air cylinder by from various places
electromagnetic valve.
4,Assign the head to measure safely
It is for ensuring: When assigning the head to work, it slip piece return behind the
safe position, the roller chain can continue turning round, thus will not result in
breaking the chain to insert. Have a group of infrared light photoelectric switches to
incline in mould group from side to side respectively; One in each group launches
light source, another one is to receive the light source and output signals. The light
energy that the upper and lower, about positions through regulating the
photoelectric switch guarantee to radiate the body and emit is accepted the body is
received, , the roller chain will not continue operating.
5,The camera is constructed
Use onlinely and insert the programming of coordinate and rectify a deviation to the
circuit board automatically. It is made up of camera and light source that the camera
is constructed. Camera install in the intersection of plug-in package and left side of
head, lock in one piece about at the mounting bracket of the fine setting; The lens of
the camera can regulate focus and thing distance; Install a light source in the
camera lens lower side, is used for assisting and shooting.

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XG-3300 自动立式插件机操作说明书

Vertical machine organization's movement sketch map
Chapter two Installation
1,Random tool
1), one toolbox;
2), the metric system six horn spoon one of spanners envelope (
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Nine hold) ;
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XG-3300 自动立式插件机操作说明书

3), open end wrench set (

5.5-7 8-10

12-14 17-19 22-24 )With one set

specialized spanner;
4), the cross and a word screwdriver and one set respectively;
5), sharp-nosed pliers, Buddha's warrior attendant's file,etc..
2,By " zero " To " whole " Installation

In order to pack, transport convenient, some organizations or parts of the
machine are broken, " zero's " of melting For " whole " .
1), the pulling gold door plant and platform in front and are dismantled of both sides
of upper outer cover of machine, close the board, lock the screw in the
corresponding spiral shell hole, makes the board cooperate and coordinate with the
boards at the same time, can.
2), the warning light of machine on the outer cover is dismantled. Cross electric wire
the intersection of installation and the intersection of spiral shell and hole of warning
light first install, fasten enter the intersection of installation and the intersection of
spiral shell and hole, combine the locknut metal pipe of light then, finally, press the
electric wire to number a butt joint.
3), the level which adjust the machine. After the apparatus is moved over into the
destination, should adjust competence to the machine. The horizontal adjustment of
the machine is rational, can reduce the machine to shake, make the apparatus run
more smoothly, the noise is less, the life-span is longer. Adjusting competence to
the machine is the stretching out amount of activity platform adjusted on four
foundations of the machine.
Adjust the step of the machine level as follows:
(1)Put the level on the working bench of the machine.
(2)Adjust the level from side to side of the machine first: Because weight of machine
in behind,two foundation that be adjusted on machined on rear.
(3)The level in front and at the back of then adjust the machine: Only need to adjust
a foundation ahead, because determine one side at three o'clock.
(4)There are unsettled foundations that will be fastened and twisted more, the
fixed nut of 4 foundations will be locked altogether.
Attention: Three foundation go to the fields, come, it changes competence to be
can swift effective.
4)Host computer of the plug-in package and sending one pair of machines of
material to be broken. Install, pass, adjust four foundation of framework first, change
well level of host computer. (adjust the method to see " Maintain and change "

).

Please note: Don't promote the framework too high. Link section one of the pairs of
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XG-3300 自动立式插件机操作说明书

machines with the host computer again. Adjust the level of this one well first too,
should guarantee to connect the spiral shell hole and keep the same with central
height of the open hole of connection on of the host computer at the same time.
Then, link section two of one pair of machines with section one. Highly adjust
unanimity of the levels of horizontal height and section one of section two first, make
a reservation with horizontal locating stud festival and among the festival again, use
bolted joint and lock finally.
According to the above-mentioned same method, join all each one machines.
Connect aviation plug among host computer and one pair of machines and among
one pair of machines and one pair of machines, other electricity are connected,
trachea according to the one-to-one correspondence of the serial number.
5)The roller chain is installed. Please note: Must hold up being curly steadily as the
discal roller chain while installing the roller chain, make it keep the same with orbit
height, and fit it on orbit and sprocket slowly, prevent the roller chain from being
rolled over and deform curved. Relax the regulation wheel in a tight organization of
sprocket first. Again wear forward orbit from the most minor details roller
chain,around at paper-cut organizations leather, last organization, CTA being urgent

at organization, orbit, sprockets main in organization, piece. Chain, join end to end
with activity roller chain, and make a reservation with the card. Adjust the
intersection of regulation and position of wheel of sprocket in the pieces of urgent
organization, one urgent roller chain. Install the protection cover of the main
sprocket finally, and lock with the screw.
6)Insert the power, source of the gas. Please note: The switch of total power and
total source of the gas that please confirm on the machine in front of inserting the
power is in disconnecting state.
(1)Insert 220 volts of alternating current source at the power end son in the left
backside of the host computer, adopt 3 (L +N +E)

*National standard electric wire

of millimetre of square 2.5. The earth connection system must be normal.
(2)The input terminus that the air front side right of the host computer accuses of
being made up inserts the trachea of 12* 8.5, introduce the source of the gas.
Attention: Must get rid of leading into the impurity of the trachea of the source of the
gas clean before supplying gas for the machine.

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XG-3300 自动立式插件机操作说明书

Chapter three Operation

1,Safety inspection before operation.

1)

Please must notice: When whether the machine or leaves the

state unused for a long time to new installation, before energizing
and keeping in touch with and operating machine, must do a good
job of the following safety inspections conscientiously:
2)

Check whether the power is supplied as the designated specified voltage.

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XG-3300 自动立式插件机操作说明书

3)

Check whether the main power is received on the machine, the insurance is
intact, whether the branched circuit breaker is closed.

4)

Whether the apparatus is the normal earthing.

5)

Confirm, have irrelevant things wear in automatically controlled case with to

can move at the position machine.
6)

Conveyor belt, taking and lossing in transit synchronously.

7)

Check silk pole, slide rail, plug-in package axle,etc. heavy load carry on one's
shoulder or back and at a high speed organization that turn round connect well.

8)

Push away and draw X, Y, H, B, F, C, RB, RH, P, T organization with hands,
see that it is smooth to move about.

9)

Check every assign hair return in safe position.

10)

Check terminally that finds and the limit location organization dislocates.

11)

Check whether the emergency button is pressed, checks whether the total

source of the gas, switch are in OFF state.
Check whether computer, automatically controlled every wiring plug and trachea
among case, one pair of machines of main fact inject well.
12) Check whether UPS stores enough electric energy, otherwise fill with at least
electricity for four hours for it first.

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XG-3300 自动立式插件机操作说明书

2,Operate interfaces to prove, assign to four following districts.

1)Control panel district: The district operation and produce, go on,
operate control in machine ' Fig.) as above :
The control panel district button is explained:
Shift: Only move working bench emptily and run, give the material the plug-in
package either.
Dally: It is empty to move working bench to insert in the order of procedure,
CTA gives the material, the roller chain does not move.
Plug-in package: The roller chain gives the material plug-in package in the
order of procedure.
Single step: " start "
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Except the key, should carry out all button functions or
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XG-3300 自动立式插件机操作说明书

open the file and must click it and choose it first.
Automatic: Successively finished movements continuously according to the
procedure.
Circulate - continuously only: This key is a compound key.
Normally "

Circulate only "

. Finish shifting or dallying or

inserting one
And then stop automatically, until again (start) Shift or dally or the course of the
plug-in package is that a form is circulated. Will click "
turns into hour "

Circulate only "

This key

Continuously " ,Namely carry out movements continuously, until

finishing production quantity.
Belong to zero: Reach working bench and revolving stage playback an initial a
location. Shift for the first time and the necessary movements
before the plug-in package.
Decompose: Resolve plug-in package movements into several steps to carry
out.
The roller chain is reset: Click when zero as roller chain can chain drive-belt get
back to zero.
Mend one: When the plug-in package measures out to leak one, the ones that
mend a component and click on PCB can finish cutting the foot and
fixing the component on PCB automatically, then can continue
carrying out plug-in package movements according to the
procedure running.
The head is reset: Can drive head get back to zero as whom head does not
click when zero.
Start: Let the machine begin to carry out relevant movements. Also send out "
At the beginning " Order.
Stop: Let all movements stopping at present.
Correct: Correct the vision to every line in the whole procedure.

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XG-3300 自动立式插件机操作说明书

2) The attribute district of the video: Area of the picture of PCB that it is shot

that this district reveals the camera.
3)Run in the information district: This district reveals present production
information.

Plug-in package measure, click its, will reveal symbol in the intersection of on the
left and square frame, say that carries out the detection of plug-in package; It a bit,
the side

The symbol in the frame disappears, show

that does not carry out the detection of plug-in package. Following round frame
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XG-3300 自动立式插件机操作说明书

normal plug-in package, getting yellow for leak piece, it is the intersection of fault
and piece to be getting red.
The real-time speed is used for revealing the speed of the machine real plug-in
package.
What the procedure name revealed is the procedure name that will
soon or already operated. Will with "

Open " Different Cheng

The preface changes.

Piece ( Total number of lines) It was procedure that operates that revealed "
Click " Number.
Presume the quantity wants the quantity of PCB board of the plug-in package while
producing. Will be stopped automatically after reaching quantity value. Presume
automatically it is 2 yuan at the time of the normality. Clicking it will spring the
communication frame "

You should presume the goal quantity " ? Answer "

confirm " When only direct input it is new goal quantity value. Otherwise answer "
Cancel " ,Know and return the first interface.
Quantity performed can accumulate and produce the record
automatically after inserting first board each time.
Click it can spring communication frame " you take zero clearing? "

,Answer "

confirm " ,The quantity will turn into 0.
4)Procedure editor the district (such as Fig.) : This district is used for newly
building or revising the coordinate procedure. Enter district, editor of
procedure, want, click single step in the intersection of control panel and district
first, click " editor " of the district, editor of procedure, and then Press the button.

N : Show the number of lines of procedure of running at present.
Loe: Insert the component serial number clicked on PCB board.
X: Express X axle coordinate value. This machine adopts the metric system,
absolute coordinate. 1 millimetre =100.
Y: Express Y axle coordinate value. This machine adopts the metric system,
absolute coordinate. 1 millimetre =100.
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XG-3300 自动立式插件机操作说明书

Direct: Angle. On the basis of component being at not inserting by chain when
position zero degree, view that reality insert in of component. + a clockwise direction,
- anticlockwise.
HolDia: Insert some aperture.
PartTP: Part type.
PartNO: Serial number of the part.
Feeder: A serial number of station that the component locates.
Fun: Function of the procedure that this walks.
OS: It is OFFSET location, determine the position on the machine of board.
MARK: Utilize machine vision to distinguish MARK to click.
S: It should be all right not to carry out.
I1: It is the plug-in package that is measured again.
E: The ending is all right, carry out this machine in vogue and does not act.
Editor: This key turns into yellow after the single step + editor is clicked, the
characters turn into " withdraw from the editor " And live with the dotted
line frame, the side can revise the procedure. Can withdraw to finish
revising at present when clicking this key, if has not clicked " confirmed "
after revising Will spring the communication frame " the modification has
not been confirmed! Shall I confirm? "

,The answer is " yes " Will keep

modifications done, " deny " Will not keep the modification.
Shadow school: Single step + editor, this key turns into yellow after and then clicking
the shadow school, the characters turn into " withdraw from the shadow
school " And live in the dotted line frame, the picture attribute district will
demonstrate the picture that the camera caught on PCB.
Skew: This key will turn when carry on X to the 1st line after OS of the procedure, Y
coordinate editor revises into green, finish revising and click it, X then after all other
OS of this procedure, Y coordinates, all according to the first lines of modification
amount skew automatically again. If finish revising, click it " skew " after returning
the editor out It is invalid.
Confirm: Will click it to what has been done " Editor " Confirm, keep.
On the arrowhead: It is " edited" that here

Under the state, move over into an

upper row procedure.
Under the arrowhead: It is " edited" that here

Under the state, move over into

procedure of the next row.
Corner: According to the procedure requirement corner while checking coordinates
manually, in order to check coordinates manually.
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XG-3300 自动立式插件机操作说明书

Correct: Choose in the control panel district "

The whole bank corrects "

When at

the time of the buttons will click by this automatically present and all right when
correcting.
Give the material: CTA inserts the chain the component on to send on the
noumenonn of the plug-in package.
Plug-in package: H axle carries out and makes and inserts movements.
Press material: Press material PUSH organization and carry out and press material
movements.
On the base: The base clicked rises, the base and then clicked replies the normal
position
Cut the foot: Click it, cut the foot device carry out and cut foot movements; Click it
again, cut the foot device reply the normal position
Reset: Go on, reset to the whole movement ' Belong to zero)

.

EXIT: After the coordinate is adjusted, " go back on one's word " before not
confirming When use,resume not adjusting ago coordinate of making.
Arrowhead key: Change '

Editor)

The coordinate is used, the direction in which

the direction moves as the working bench that the arrowhead means.
The figure is chosen: Figure 2, 10, 100, 1000, it is that the coordinate move the
choice of quantity, with " arrowhead key " Cooperate and use, press 1 millimetre of
the real coordinate =100 is calculated.
3,Explanation of the tool column

1)File
Click the single step + file = Open the procedure, keep the procedure, keep the
picture, withdraw from (the form of the characters is explained: " single step " while
clicking, " file ", will spring function keys such as " open the procedure, keep the
procedure, keep the picture, withdraw from ",etc. while and then clicking, the
intersection of follow-up and and so on and so forth the same kind of form. )

Read the procedure and click and hit the file
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Read the procedure, it will spring
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XG-3300 自动立式插件机操作说明书

the

communication

frame

(the

following picture) that can reveal all
file names ,Then click you to need
inside

"

name,again

Open
click

"

Procedure

"open

"

,The

machine accepts that will carry out
this procedure "

The task " ,And

covered the previous procedure.

Keep procedure, click, keep procedure by file, it will spring one please choose
the

intersection

communication

of

frame,

file

and

(picture

the

following) of name ,You can input the file
name that you need in the famous
column of file, click to " keep " too Can.

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XG-3300 自动立式插件机操作说明书

Withdraw from and click the file to withdraw
from, the system should withdraw from the operating system to brief on, if withdraw
and click "

Confirm " ,On clicking on the contrary "

Cancel "

Keep the picture: Chat on video picture keep get file that appoint.
2) Quantity
Click quantity, spring, presume, revise, finish sub menu, can go on and sets up to
his corresponding quantity.
Presume the quantity needed to produce. (Pay attention to, stand location have, set
up quantity fortunately, such as change, stand location soon from increase quantity
newly from stand material loading of location originally in the plug-in package. )
Modification

Fix the production quantity set for above '

quantity presumed than before is small)

Note: The production

.

Finish the production quantity that is presumed.
3)Arrangement

Click and set up and spring and make and draw menus. Include two parts of
apparatus parameter and component parameter. (the following picture)
(1) Apparatus parameter ( Such as Fig.)

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XG-3300 自动立式插件机操作说明书

It is here that all parameters of the machine are adjusted "
parameter "

The apparatus

In go on,last positions HL dark including camera position CX and CY,

H, push away material last PL, corner last HR/BR, last position X/Y, (TCW)
/Instead(TCCW) The revolving stage compensates, Push speed, Chain speed,
rotating and compensating RX/RY, camera luminance to regulate etc.. Click to
employ, keep and return a bit after revising the parameter among them. The
component parameter is the set that the component inserted describes, it classifies
all components in plug-in package procedure according to the certain one and
describes the body characteristic of the component.
The position CX of camera: Regard centre of noumenonn of the plug-in package H

axle as the zero point, the camera is in the position (coordinate) of X axle direction .
The position CY of camera: Regard centre of noumenonn of the plug-in package H
axle as the zero point, the camera is in the position (coordinate) of Y axle direction .
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