Omni catolog 2005 trong cơ khí

VOL. 6-1

Standardizing The Industry


Cut Lead Times In Half
With No Compromise
In Quality!
COMPARISON
SAVINGS FROM START TO FINISH
PART DESCRIPTION: BRACKET TENSIONER-DIAMETER 1.484 X DEPTH 1.025
(2 CAVITY MOLD OF MEDIUM COMPLEXITY)
OMNI S812CRP2
CUSTOM MOLD
LEAD
COST
TIME

OMNI MOLD
LEAD
COST
TIME

DOLLARS LEAD TIME
SAVED
SAVED

PRELIMINARY DESIGN

$1,200

1 WEEK

$300

2 DAYS

$900

3 DAYS

FINISH DESIGN

$2,100

1 WEEK

$1,275

4 DAYS

$825

1 DAY

ORDERING

$825

2 DAYS

$300

1 DAY

$525

1 DAY

SCHEDULING/PROCESSING

$750

3 DAYS

$450

1 DAY

$300

2 DAYS

1 WEEK

$1,140

3 DAYS

$780

2 DAYS

MACHINING CAVITY STEEL
FINISH CAVITIES
STANDARD FRAME COST
OMNI MOLD SYSTEMS
FRAME COST
MACHINING FRAMES
ASSEMBLY
TOTAL

$1,920
$12,000

3 WEEKS $12,000

$1,200

0

0

$4,300

$6,000
$2,250
$27,045

2 WEEKS

$450

1 WEEK

$1,425

10 WEEKS $21,640

3 WEEKS

—

$5,550
$300

—
WEEK &&
11 WEEK
44 DAYS
DAYS

1 DAY
3 DAYS
6 WEEKS

$825
$5,405

2 DAYS
4 WEEKS

BASED ON A RATE OF $60.00 AN HOUR

TOTAL DELIVERY TIME SAVED:

40% OR MORE
Put OMNI Mold Systems
To Work For You Today!

To place orders see page 1-3.



1-INTRODUCTION

™

OMNI MOLD SYSTEMS

Omni Mold systems would like to introduce you to an exciting new process in building small to medium
size injection molds. Using this process will absolutely reduce your lead times and increase your profitability,
while maintaining a very high standard of quality.
Omni has extensively researched the complete process of mold building, from design to assembly. In the
process we found there to be many repetitious functions that could be removed by increased STANDARDIZATION. Imagine for a moment if there were nothing standard at all. This means no leaderpins, sprue bushings,
water nipples, stripper bolts, stop buttons, bushings, or any of the other STANDARDIZED components we all
take for granted now. What would it cost you to produce an average mold under these conditions? Do you
think it would be wise to build a mold by producing all these parts as you go, or would you take advantage of
all the standards available to you in today’s world? There was a time when these things were not standard and
tool makers had to produce these parts along with the rest of the job. STANDARDIZATION of these, and many
other parts have helped to move the entire mold making industry ahead, while also making it a more profitable

business. Omni has STANDARDIZED mold making to a point which will someday be taken for granted the
same way the standardization of the various other components we’ve just mentioned has come to be. Those
who take advantage will certainly enjoy much greater profitability, and reduced lead times. It just makes
sense!

The five major steps in the process of mold manufacturing are as follows:

1.) Designing
Omni has developed a very large library of designs that are completely dimensioned, ballooned, and
include a bill of materials. All are on CAD and available in DXF, IGES, CADKey -PRT, DWG, ME10 and solid
step formats at no cost.
OMNI Mold Systems is on the Internet at www.omnimold.com. You will be able to down load CAD data for
all of the following products and more, from this site, or call to request a CD-Rom.
a) Two plate molds
b) Three plate molds
c) Cam action molds
d) Stripper plate molds
e) Rectangular and round pocket molds
f) Side action components
g) Lifters
By using one of our many designs this will allow the designer the time to concentrate all his efforts on the
molding area. This will eliminate much of the repetitious work and mistakes.
One of our strongest tools for you to use is our free, no obligation, preliminary layout service. By giving us
a copy of your part print via fax, or upload onto the Web site, or e-mail, we will return to you, a preliminary
layout with your part fit into one of our many systems, within one or two days. This will enable you to see the
compatibility and strengths of OMNI MOLD SYSTEMS.

2.) Detail work

Detail work such as cavities, cores, side action components etc., have been pre-manufactured and inventoried in many styles and sizes and will be shipped in one day.

a) Rectangular cavity blocks (S-7 or 420 ss soft state) with .010 grind stock for heat treat and final grind,
.375 radius machined on all (4) corners.
b) Round Top and Bottom cavity inserts (S-7 or 420 ss soft state) in sizes from 2” to 6.5” dia. They are
completely CNC lathed with “O” rings, water jackets, and stepped to prevent the sheering of “O” rings
at assembly. Finish grind operation required at assembly.
c) Stripper Rings (S-7 soft) in sizes from 113/16” to 6” dia. They are completely CNC lathed with snap rings
for retaining. Finish grind required at assembly.
d) Slides, guides, wear plates, wedges, and campins are hardened and ground with .005 grind stock left for
final fitting.
e) Lifter assemblies in A-10 or H-13 material, finish ground or with grind stock (.010). These assemblies
include OMNI’s exclusive guidance system.
Using one of our many components, will allow the mold maker to place all his efforts on the molding area.
1-1


3.) Frame Work
Omni has manufactured and inventoried many styles and sizes of mold frames that will ship
in one day. All of our mold frames have the following features;
a) 100% Stainless Steel
b) All components and machining as in a standard mold frame
c) Cavity pockets or cavity bores
d) Guided ejections
e) Support posts
f) Pry bar slots
g) Eye bolt holes
h) Spring loaded ejection
i) Cavity Pocket and leader pin vents
j) And much more
Using one of our many mold frames, will allow the mold maker the time to place all his
efforts toward the molding area. This once again eliminates much of the repetitious work and

mistakes.

4.) Miscellaneous Components
Omni Mold Systems come with all the miscellaneous components that are usually extras.
That means you will receive all the bolts, o-rings,cam pins (where applicable), bushings, and
guide pins etc. with your order. This is a COMPLETE SYSTEM with amazing time savings!

5.) Assembly
As most mold makers will agree, assembly is where many surprises will occur. This is where
much of the hidden cost can come from. By using OMNI designs, components, and frames,
many of the simple errors will be eliminated and quality will increase.

6.) Specials
Omni Mold Systems, although geared for production, does support special requests. These
might include, but are not limited to, thicker “A” or “B” plates, larger pockets, taller cores, or
special bore diameters to name a few. There is, of course, a small extra charge for special orders
and a one to two week delivery in most cases.

OMNI MOLD SYSTEMS™
“Standardizing The Industry”
Let us help you get started,
As stated before, one of our strongest tools is our no obligation Preliminary
layout service. Give us your part print via fax or upload to our Web site, or
E-mail We will return to you a preliminary with your part
fit into one of our many systems within one or two days. This will enable you
to see the compatibility and strengths of OMNI MOLD SYSTEMS™.

www.omnimold.com
1-2

PLACING ORDERS
1)

FOR ORDERS TOLL FREE 1-888-OMNI-755

2)

ALL TECH SUPPORT TOLL FREE 1-888-OMNI-755

3)

ON THE INTERNET www.omnimold.com

4)

E-MAIL QUESTIONS AND ORDERS

5)

FOR A FREE PRELIMINARY LAYOUT, E-MAIL PART PRINTS
OR FAX THEM TO 1-860-282-2019

6)

HAVE THE R & O DIMENSION FOR YOUR SPRUE BUSHING
READY WHEN ORDERING FRAMES.

DOWN LOADING CAD FILES
All cad files are ready for downloading in the following formats:

• AutoCAD - DWG, Cadkey-PRT, DXF, IGES, and ME-10.
• The Internet at www.omnimold.com
• CD Rom
New • 3D Solids - STEP - STP Format
New • Parasolids - X_T Format

TECH SUPPORT
IF YOU FIND YOU ARE A LITTLE CONFUSED OR JUST NOT SURE IF
YOU CAN FIT YOUR PART INTO AN OMNI SYSTEM, CALL US TOLL
FREE -1-888-OMNI-755. WE WILL BE HAPPY TO HELP IN ANY WAY
WE CAN. WE HAVE A VERY QUALIFIED STAFF OF TECH SUPPORT
AIDES, WAITING TO ANSWER YOUR QUESTIONS.

1-3


To place orders see page 1-3.


2-DESIGN
CONCEPTS

DESIGN CONCEPTS

SUPERIOR SLIDE LOCKS
IN ALL SLIDES

OPTIONAL OUTBOARD
SPRING - STRIPPER BOLT
TO HOLD BACK SLIDES

ROUND TAPERED
INTERLOCKS

WHEN USING 1.000”
STROKE, MOLD MAKER
MUST ADD ADDITIONAL
CAM PIN CLEARANCE
IN “B” PLATE &
EJECTOR HSG.
CORE PIN
RETAINER

BUBBLER FOR WATER
COOLED CORE PIN

BAFFLE FOR WATER COOLED CORE PIN

TALL LOCATING RING
PROTRUDES BEYOND
INSULATOR PLATE

LOCATING RINGS AND TOP CLAMP PLATES AVAILABLE WITHOUT CENTER HOLES FOR USE WITH HOT
SPRUE BUSHINGS, OFFSET SPRUES, ETC.

WATER IN
BACK SIDE
OF CAVITY

2-1

To place orders see page 1-3.


DESIGN CONCEPTS

MULTIPLE CAVITY IMPRESSIONS PER BLOCK

WATER BAFFLED TO GO THRU CAVITY BLANK

WATER IN RECTANGULAR
BLOCKS WITH O’RINGS
AND PLUMBED THROUGH
TOP CLAMP PLATE

WATER IN RECTANGULAR BLOCKS
WITH EXTENSION WATER NIPPLES

THREE PLATE SUCKER PINS

SLIDES IN RECTANGULAR POCKETS ON ANGLES
OR ANY WAY THEY WILL FIT INTO CAVITY BLOCK

2-2


DESIGN CONCEPTS

FOR FLOATING “A” PLATE USE THREE PLATE &
REPLACE STRIPPER BOLT WITH S.H.C.S.

MULTI TIP HOT RUNNER

THICKER
CAVITY
AND MORE
CRUSH
HOT RUNNER MOLD: USE TWO PLT
MOLD & REPLACE TOP CLAMP PLATE
WITH MANIFOLD SYSTEM

INCREASE
K.O. STROKE

STRIPPER PLATE MOLD

PRY BAR SLOTS
BETWEEN ALL PLATES

TWO CAVITY MOLD

2-3

EIGHT CAVITY MOLD


ENTER B CAVITY INTO A
SIDE TO DECREASE
SPRUE LENGTH AND/OR
TO INTERLOCK CAVITIES.

RETAIN
CAVITY
ADD
STRIPPER BOLT

ADD LEADER
PIN AND BSG

INCREASE ASSEMBLY
BOLT SIZE AND TAP
SUPPORT PLATE

FLOATING B PLATE CONVERSION

ADD CAVITY
RETAINER
TO A PLATE

ADD STRIPPER
BOLT HOLES TO
A & B PLATE

OPEN UP
BORE FOR
L.P. BUSHING

STRIPPER PLATE
CONTAINED IN
CAVITY POCKET

RECTANGULAR POCKET 3 PLATE MOLD CONVERSION
2-4


SLIDE FACE STEPPED UP TO
INCREASE SLIDE THICKNESS

SLIDE FACE STEPPED OUT
TO INCREASE SLIDE WIDTH
CLEAR FOR
CAM STROKE

DESIGN VERSATILITY
SHORTER WEDGE

SHORTER
GUIDES

MIX & MATCH SLIDE COMPONENTS

A - HALF SLIDE
SLIDE ON
AN ANGLE

2-5


SECTION 3:

MOLD COMPONENTS

PAGE

Round Cavity Blanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1, 3-2
Cavity Stripper Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Runner Sucker Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Core/Sucker Pin Retainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Core Pin Retainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Rectangular Cavity Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Straight Side Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Insulator Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

To place orders see page 1-3.


ROUND TOP AND
BOTTOM CAVITIES
ø“C”
ø“B”
7/16

.450 MAX.
.20
“A”

3-MOLD
COMPONENTS

CENTER

“D” OF W.L

SPECIAL ORDERS AVAILABLE FOR
LONGER “A” DIMENSION

.255
.005 GRIND ON BOTTOM

S-7 (SOFT) STEEL
Omni Standard A Plate Thickness = 1.375
A

1.385
1.390
1.640
2.390
1.395
1.635
2.385
1.385
1.390
1.640
2.390
1.390
1.640
2.390
1.390
1.640
2.390

B

C

1.940*
1.950
1.950
1.950
2.450
2.450
2.450
3.440*
3.450
3.450
3.450
4.950
4.950
4.950
6.450
6.450
6.450

2.000*
2.010
2.010
2.010
2.510
2.510
2.510
3.500*

3.510
3.510
3.510
5.010
5.010
5.010
6.510
6.510
6.510

D

.725
.725
.725
.725
.725
.725
.725
.725
.725
.725
.725
.725
.725
.725
.725
.725
.725

TOP
CAVITY
CATALOG#
TCV-19411-S7
TCV-19421-S7
TCV-19431-S7
TCV-19451-S7
TCV-24421-S7
TCV-24431-S7
TCV-24451-S7
TCV-34411-S7
TCV-34421-S7
TCV-34431-S7
TCV-34451-S7
TCV-49421-S7
TCV-49431-S7
TCV-49451-S7
TCV-64421-S7
TCV-64431-S7
TCV-64451-S7

Omni Standard B Plate Thickness = 1.875
A

B

C

D

1.885
1.890
2.140
2.890
1.890
2.140
2.890
1.885
1.890
2.140
2.890
1.890
2.140
2.890
1.890
2.140
2.890

1.940*
1.950
1.950
1.950
2.450
2.450
2.450
3.440*
3.450
3.450
3.450
4.950

4.950
4.950
6.450
6.450
6.450

2.000*
2.010
2.010
2.010
2.510
2.510
2.510
3.500*
3.510
3.510
3.510
5.010
5.010
5.010
6.510
6.510
6.510

1.225
1.225
1.225
1.225
1.225
1.225

1.225
1.225
1.225
1.225
1.225
1.225
1.225
1.225
1.225
1.225
1.225

BOTTOM
CAVITY
CATALOG #
BCV-19410-S7
BCV-19420-S7
BCV-19430-S7
BCV-19450-S7
BCV-24420-S7
BCV-24430-S7
BCV-24450-S7
BCV-34410-S7
BCV-34420-S7
BCV-34430-S7
BCV-34450-S7
BCV-49420-S7
BCV-49430-S7
BCV-49450-S7
BCV-64420-S7

BCV-64430-S7
BCV-64450-S7

(*) INDICATES FINISH DIAMETER AND .250 HEAD THICKNESS.
TOLERANCE = +.0000/-.0005 ON Ø (NO GRIND STOCK).
• ROUND CAVITIES ARE LATHED COMPLETE LEAVING GRIND STOCK
ON THE TOP, BOTTOM AND O.D.
• O-RINGS ARE INCLUDED.

CAM ACTION MOLDS

3-1

A

B

C

1.395
1.635
2.385

2.450
2.450
2.450

2.510
2.510
2.510

D

TOP
CAVITY
CATALOG#

.725 TCV-24421-S7
.725 TCV-24431-S7
.725 TCV-24451-S7

A

B

1.497
1.987
3.487

2.450
2.450
2.450

C

2.510
2.510
2.510

D

.725
.725
.725

BOTTOM
CAVITY
CATALOG #
BCV-24425-S7
BCV-24435-S7
BCV-24455-S7

To place orders see page 1-3.


ROUND TOP AND
BOTTOM CAVITIES
ø“C”
ø“B”
7/16

.450 MAX.
.20
“A”
CENTER
“D” OF W.L

SPECIAL ORDERS AVAILABLE FOR
LONGER “A” DIMENSION

.255
.005 GRIND ON BOTTOM

420 SS (SOFT) STEEL
Omni Standard A Plate Thickness = 1.375
A

B

C

D

TOP
CAVITY
CATALOG#

Omni Standard B Plate Thickness = 1.875
A

B

C

D

BOTTOM
CAVITY
CATALOG #

1.385
1.390
1.640

1.940* 2.000* .725 TCV-19411-420
1.950 2.010 .725 TCV-19421-420
1.950 2.010 .725 TCV-19431-420

1.885
1.890
2.140

1.940* 2.000* 1.225 BCV-19410-420
1.950 2.010 1.225 BCV-19420-420
1.950 2.010 1.225 BCV-19430-420

2.390
1.395
1.635
2.385
1.385
1.390
1.640
2.390
1.390

1.950
2.450
2.450
2.450

3.440*
3.450
3.450
3.450
4.950

2.010
2.510
2.510
2.510
3.500*
3.510
3.510
3.510
5.010

.725
.725
.725
.725
.725
.725
.725
.725
.725

TCV-19451-420
TCV-24421-420
TCV-24431-420
TCV-24451-420

TCV-34411-420
TCV-34421-420
TCV-34431-420
TCV-34451-420
TCV-49421-420

2.890
1.890
2.140
2.890
1.885
1.890
2.140
2.890
1.890

1.950
2.450
2.450
2.450
3.440*
3.450
3.450
3.450
4.950

2.010
2.510
2.510
2.510

3.500*
3.510
3.510
3.510
5.010

1.225
1.225
1.225
1.225
1.225
1.225
1.225
1.225
1.225

1.640
2.390
1.390

4.950
4.950
6.450

5.010
5.010
6.510

.725 TCV-49431-420
.725 TCV-49451-420

.725 TCV-64421-420

2.140
2.890
1.890

4.950
4.950
6.450

5.010
5.010
6.510

1.225 BCV-49430-420
1.225 BCV-49450-420
1.225 BCV-64420-420

1.640
2.390

6.450
6.450

6.510
6.510

.725 TCV-64431-420
.725 TCV-64451-420

2.140
2.890

6.450
6.450

6.510
6.510

1.225 BCV-64430-420
1.225 BCV-64450-420

BCV-19450-420
BCV-24420-420
BCV-24430-420
BCV-24450-420
BCV-34410-420
BCV-34420-420
BCV-34430-420
BCV-34450-420
BCV-49420-420

(*) INDICATES FINISH DIAMETER AND .250 HEAD THICKNESS.
TOLERANCE = +.0000/-.0005 ON Ø (NO GRIND STOCK).
• ROUND CAVITIES ARE LATHED COMPLETE LEAVING GRIND STOCK
ON THE TOP, BOTTOM AND O.D.
• O-RINGS ARE INCLUDED.

CAM ACTION MOLDS
A

B

C

1.395
1.635
2.385

2.450
2.450
2.450

2.510
2.510
2.510

D

TOP
CAVITY
CATALOG#

.725 TCV-24421-420
.725 TCV-24431-420
.725 TCV-24451-420

A

B

1.497
1.987
3.487

2.450
2.450
2.450

C

2.510
2.510
2.510

D

BOTTOM
CAVITY
CATALOG #

.725 BCV-24425-420
.725 BCV-24435-420
.725 BCV-24455-420

3-2


CAVITY STRIPPER RINGS
A DIM.

B DIM.

C DIM.

CATALOG #

1.823
1.823
2.385
2.385
3.166
3.166

.010
.255
.010
.255
.010
.255

.890
1.135
.890
1.135
.890
1.135

STR-1940
STR-1941

STR-2440
STR-2441
STR-3440
STR-3441

4.760
4.760
6.010
6.010

.010
.255
.010
.255

.890
1.135
.890
1.135

STR-4940
STR-4941
STR-6440
STR-6441

CAVITY STRIPPER RINGS ARE MADE OF S-7 MATERIAL.
• Stripper rings are lathed complete leaving grind
stock on the top, bottom and O.D.
• Retaining Ring is included.
“B”

“C” REF.
STANDARD OMNI
.875 STRIPPER PLATE
THICKNESS

.005 GRIND ON BOTTOM

Ø “A”

“L”

“M”

M L

Ø “H”

“T”

Ø “D”

RUNNER SUCKER PINS
D

3-3

L

H

M

T

CATALOG #

.125
.125
.188
.188
.250
.250
.375
.500

2.060
2.910
2.060
2.910
2.060
2.910
2.060
2.060

.250
.250
.375
.375
.438

.438
.625
.750

.188
.160
.188
.160
.188
.160
.188
.188

.125
.125
.188
.188
.188
.188
.250
.250

SUC-125
SUC-125-L
SUC-188
SUC-188-L
SUC-250
SUC-250-L
SUC-375
SUC-500

.625
.750

2.060
2.060

.875
1.000

.188
.188

.250
.250

SUC-625
SUC-750


CORE PIN/SUCKER PIN RETAINERS
LENGTH

WIDTH

1.13
1.13

.730
.730

THICKNESS

CATALOG #

.250
.375

RTR-10011
RTR-10013

• 10-32 screw is included.

CL

CL

“L”

.188

“T”
“w”

“J” (2)

CPR-17200
CPR-35000
CPR-54400

CPR-27500
ONLY

“F” CENT.
“K” (2)
“L” (2)

ø “D”
ø “P” (2)

“S” (2)

CPR-17200
CPR-35000
CPR-54400

CPR-27500
ONLY

.500
“M” (2)

• Dowels and Screws are included.

CORE PIN RETAINERS FOR SLEEVE K.O.
D

F

1.720

2.750
3.750
5.440

1.500
2.560
3.000
4.800

J
.7200
1.2000
1.5600
2.3500

K
.1650
.1900
.2500
.2500

L
.060
.450
.250
.250

M

P

S

CATALOG #

.685
1.095
1.560
2.350

.125
.125
.188
.188

10-32
10-32
1/4-20
1/4-20

CPR-17200
CPR-27500
CPR-37500
CPR-54400

(FOR EXAMPLE SEE DESIGN CONCEPTS PAGE 2-1)
3-4


SURFACE GROUND

RECTANGULAR CAVITY BLOCKS
420SS OR S-7 STEEL AVAILABLE
WIDTH

LENGTH

THICKNESS

CATALOG
NO. S-7

CATALOG
NO. 420SS

FITS BASE
SERIES

2.510
5.698
2.510
5.698
2.510 x 5.698
2.510
5.698
2.510
5.698
3.510
5.010
3.510
5.010

3.510 x 5.010
3.510
5.010
3.510
5.010

1.390
1.890
2.390
2.890
1.390
1.890
2.390
2.890

CV-1325-S7
CV-1825-S7
CV-2325-S7
CV-2825-S7
CV-1335-S7
CV-1835-S7
CV-2335-S7
CV-2835-S7

CV-1325-420
CV-1825-420
CV-2325-420
CV-2825-420
CV-1335-420
CV-1835-420

CV-2335-420
CV-2835-420

2.948
6.448
2.948
6.448
2.948 x 6.448
2.948
6.448
2.948
6.448
5.010
7.760
5.010
7.760
5.010 x 7.760
5.010
7.760
5.010
7.760
2.948
8.510
2.948
8.510
2.948 x 8.510
2.948
8.510
2.948
8.510

4.073
6.448

1.390
1.890
2.390
2.890
1.390
1.890
2.390
2.890
1.390
1.890

CV-1326-S7
CV-1826-S7
CV-2326-S7
CV-2826-S7
CV-1357-S7
CV-1857-S7
CV-2357-S7
CV-2857-S7
CV-1328-S7
CV-1828-S7

CV-1326-420
CV-1826-420
CV-2326-420
CV-2826-420
CV-1357-420

CV-1857-420
CV-2357-420
CV-2857-420
CV-1328-420
CV-1828-420

2.390
2.890
1.390

CV-2328-S7
CV-2828-S7
CV-1346-S7

CV-2328-420
CV-2828-420
CV-1346-420

4.073
6.448
4.073 x 6.448
4.073
6.448

1.890
2.390

CV-1846-S7
CV-2346-S7

CV-1846-420
CV-2346-420

1012CS
Pocket Size
4.063 x 6.438

4.073
6.448
6.510
7.510
6.510
7.510
6.510 x 7.510
6.510
7.510
6.510
7.510
4.073
8.510

2.890
1.390
1.890
2.390
2.890
1.390

CV-2846-S7
CV-1367-S7

CV-1867-S7
CV-2367-S7
CV-2867-S7
CV-1348-S7

CV-2846-420
CV-1367-420
CV-1867-420
CV-2367-420
CV-2867-420
CV-1348-420

1012CS
Pocket Size
6.500 x 7.500

4.073
8.510
4.073 x 8.510
4.073
8.510
4.073
8.510

1.890
2.390
2.890

CV-1848-S7
CV-2348-S7

CV-2848-S7

CV-1848-420
CV-2348-420
CV-2848-420

2.450
3.110
2.450 x 3.110
2.450
3.110

1.390
1.890
2.390
2.890
1.500
2.500

CV-1389-S7
CV-1889-S7
CV-2389-S7
CV-2889-S7
CV-1523-S7
CV-2523-S7

CV-1389-420
CV-1889-420
CV-2389-420
CV-2889-420

CV-1523-420
CV-2523-420

2.450
6.990
2.450 x 6.990
2.450
6.990

1.500
2.500

CV-1526-S7
CV-2526-S7

CV-1526-420
CV-2526-420

8.260 x 9.635

88CS
Pocket Size
2.500 x 5.688

88CS
Pocket Size
3.500 x 5.000

812CS
Pocket Size

2.938 x 6.438
812CS
Pocket Size
5.000 x 7.750

812CS
Pocket Size
2.938 x 8.500

1012CS
Pocket Size
4.063 x 8.500

1315CS
Pocket Size
8.250 x 9.625
C88CSP2*
C812CSP2*

Cavities are in a Soft State
and Have Grind Stock
* These cavities have square corners to fit
scalloped cavity pockets in cam action tools.

3-5


MADE TO ORDER - RECTANGULAR CAVITY BLOCKS
WITH OR WITHOUT CORNER RADII (3/8” OR 1/2”)
Available Steel Types

RoyAlloy , S-7, H-13 ESR, and 420 ESR

*

®

All above material is in stock, ready to be cut, ground, and shipped within 2-4 days. Thicknesses up to 3.000
are available and corner radii may be added as needed. Blocks will be cut and surface ground +/-.001 overall
size and +/-.002 flat and parallel over five inches. Price will be quoted on a per order basis.

No. of Blanks
Example

2

X

3.000

Size of Blanks
Y

2.500

Z

Radius

2.875

Corner Radi

Material Type

3/8-1/2

A

B

C

D

RoyAlloy

S-7 H-13 420ss

X

Y

Z

3/8-1/2

A

B

C

D

RoyAlloy

S-7 H-13 420ss

X

Y

Z

3/8-1/2

A

B

C

D

RoyAlloy

S-7 H-13 420ss

X

Y

Z

3/8-1/2

A

B

C

D

RoyAlloy

S-7 H-13 420ss

X

Y

Z

3/8-1/2

A

B

C

D

RoyAlloy

S-7 H-13 420ss

X

Y

Z

3/8-1/2

A

B

C

D

RoyAlloy

S-7 H-13 420ss

X

Y

Z

3/8-1/2

A

B

C

D

RoyAlloy

S-7 H-13 420ss

X

Y

Z

3/8-1/2

A

B

C

D

RoyAlloy

S-7 H-13 420ss

X

Y

Z

3/8-1/2

A

B

C

D

RoyAlloy

S-7 H-13 420ss

X

Y

Z

3/8-1/2

A

B

C

D

RoyAlloy

S-7 H-13 420ss

X

Y

Z

3/8-1/2

A

B

C

D

RoyAlloy

S-7 H-13 420ss

To Order: Photocopy this form, fill it out and Fax to (860) 282-2019.
1. - Mark the quantity and size of the block in the first two boxes.
2. - If you require Radii on the block, circle the size and corresponding letter for the locations.
3. - Circle the steel type.

A

B

D

C

Y

Z

X
* RoyAlloy, an EDRO Engineering Inc. product, is a pre hard (32-36RC) 400 series, modified
stainless steel, designed specifically for plastic molding applications and can be used in place of
P-20. It is characterized by excellent machinability, good corrosion resistance, uniform consistent

hardness in all dimensions, good thermal conductivity, and excellent weldability. RoyAlloy is also
suitable for texturing and photoetching. Ideal for prototypes.
3-6


SIDE LOCKS
• Side Locks ensure positive alignment between the top and bottom halves of the
mold when the utmost in accuracy is required.
• Dissimilar steel materials, hardness and coatings prevent galling and binding due
to thermal
expansion.
• Each part number below includes a matched set of side locks and (4) SHCS for
installation.
• OMNI will also machine any of our standard
rectangular pocket molds to accept OMNI Side Locks. (See next page for more
information).
Male:
H13 hardened to 50-52 Rc
Armoly coating - 70-72 Rc
Female:
A2 hardened to 58-60 Rc
Titanium Nitride Coating 82-85 Rc

L (2)

K (RADIUS)

M (2)
A +.000
-.002

G

F = ENGAGEMENT

+.0000
-.0002

C
J

H +.0002
-.0000
B

+.000
-.002

SHCS (4)

M (2)

L (2)
D

+.0000
-.0004

E +.000
-.002

Part #

A

B

C

D

E

F

G

H

J

K

L

M

SHCS

SLC-10

.875 1.125 2.000 1.250 .490

.51

.5000

.5002

.66

.187

.375

.250

8-32 x 5/8”

SLC-20

.875 1.375 2.250 2.000 .500

.51

.7500

.7502

.66

.187

.688

.312

10-32 x 5/8”

SLC-30

.875 1.875 2.750 3.000 .750

.98 1.2500 1.2502 1.13

.250

1.125

.375

1/4-20 x 7/8”

3-7

+.000
-.004


ADD SIDE LOCKS TO

OMNI RECTANGULAR POCKET FRAMES
OMNI Mold Systems will install our side locks in any of our standard rectangular
pocket frames. For a quote, mark up this sheet as directed and fax to one of our
Application Engineers.
Fax: (860) 282-2019
Ships in 5-7 Days

Trace over the phantom line of the position that matches the one you need.
Mark the correct dimension above the side lock.
This dimension is the centerline of the side lock.
Include the part# of the side locks required.
Side Lock Part # _____________________________

If Off Center Mark Dim. Here

If Off Center Mark Dim. Here

Qty _______________

If On Center Mark Here If Off Center Mark Dim. Here

BB View

If Off Center Mark Dim. Here

If On Center Mark Here

If On Center Mark Here

If Off Center Mark Dim. Here

If Off Center Mark Dim. Here

If Off Center Mark Dim. Here

If On Center Mark Here If Off Center Mark Dim. Here

3-8


INSULATOR BOARDS
“No more messy machining of blue board
for OMNI Frames”

Insulator boards are available for all of our standard mold bases.

Benefits & Features
• Fully machined with mounting screws included
• 1/4” thick mica laminated material
• Excellent resistance to heat up to 1832 F
• High resistance to pressure
• Low thermal conductivity
• Asbestos-Free
• Ecologically safe and non-toxic

FRAME SIZE

3-9

TOP OF MOLD

CATALOG #

BOTTOM OF MOLD
CATALOG #

8x8
8 x 12
10 x 12
13 x 15
12 x 18

IP-88-TOP
IP-812-TOP
IP-1012-TOP
IP-1315-TOP
IP-1218-TOP

IP-88-BOT
IP-812-BOT
IP-1012-BOT
IP-1315-BOT
IP-1218-BOT

15 x 20

IP-1520-TOP

IP-1520-BOT

SECTION 4:

SLIDE & LIFTER ASSEMBLIES

PAGE

Versa-Slide (Micro). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Versa-Slide (SL-20 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Versa-Slide (SL-25 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Versa-Slide (SL-30 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Versa-Slide (SL-40 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Versa-Slide (SL-50 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Versa-Slide (SL-60 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Uni-Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Versa-Lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

To place orders see page 1-3.


VERSA-SLIDE® (MICRO)
HARDENED & GROUND
“Use Assembly Number To Order Complete Slide Assembly”
OVERALL
WIDTH (W/STOCK)

SLIDE
WIDTH

SLIDE
THICKNESS

.760
1.760

.3200
1.3200

.500
.500

CAM
STROKE
.250
.250

ASSEMBLY
NUMBER

CAD
FILE NAME

SL-10-10
SL-10-20

SL1010
SL1020

4-SLIDE
ASSEMBLIES

Volume discounts are available on all Versa-Slide® orders.

Slide workings are finished, grind stock on overall width,
bottom of guide shoe and slide angle.
*Ball Detents included
Versa-Slide® Assemblies are designed to fit various
OMNI standard mold bases,
as well as any custom design.

DESIGN
CONCEPTS

4-1

To place orders see page 1-3.


SL-10-10
.541 ±.OO1

SL-10-20

CL

INCLUDES
.005 STOCK

CL

26º

Ø.203

.740
23º
.390
.1000 +.OO05
-.0000
0.000

.100
0.000

.1000 +.OO00
-.0005

4-40 TAP
THRU

.0500 +.OO05
-.0000

ROLL Ø.1875
.3000

PART #

A

B

.320

.390

SLD-10101

1.320

1.390

.375

“A”
CENT
CL

+.OO00
-.0005

SLD-10100

4-40 TAP
THRU (2)

+.OO00
-.0003

MICRO-SLIDE
MAT’L.-H13

HDN. & GR.
RC. 48/50

.5000
.1250 +.0000
-.0003

“B” CENT

CENT.
“C”+.OO0
-.002

.170

“D” CENT
CL

.265 (2)
.403

.2634

@ SH.CR.
REF.

+.OO05
-.0000

.797 REF.

26º

.735 (2)
1.0000

ROLL
Ø.2500

+.OO00
-.0005

5-40 TAP X
.26 DP. (4)
23º
.570

.310

“E” (4)

.4400
.750 REF.

CL

PART #

C

D

E

WDG-10100

.625

.305

.205

WDG-10101

1.750

1.305

.768

Ø.1875

+.OO03
-.0000

CL
CL

MICRO-WEDGE
MAT’L.-S7
HDN. & GR.

RC. 54/56

CL

R.093 REF.

“J” (4)
Ø.1860

CL

+.OO00
-.0005

1.268
.220 (2)

.780 (2)

Ø.1878

.38

+.OO02
-.0000

1.000
.080
4-48 TAPPED HOLE
FOR BALL DETENTS

QTY. 2 FOR SL-10-10
QTY. 4 FOR SL-10-20

PART #

F

GDG-10100

23º
Ø.22

MICRO CAM-PIN
MAT’L.- H13
RC. 50/52
OMNI #CP-10-A
G

H

“F”±.OO1

J

.760

.3206

.400

.280

GDG-10101 1.760

1.3206

1.400

.780

CENT - INCLUDES
.005/S STOCK.

VERSA-SLIDE® MICRO

+.OO03

DRILL THRU & C’BORE
FOR 4-40 S.H.C.S. (4)

“G” - .0000
CENT
CL

.5000 REF.

MICRO-GUIDE-SHOE
MAT’L.-S7
HDN. & GR.
RC. 54/56

.745

INCLUDES
±.001 .005 STOCK
ON BOT.

.1256

.245 ±.001

+.0003
-.0000

(2)

INCLUDES
.005 STOCK
ON BOT.

“H” CENT.

ASSEMBLY
4-2