MEH 533 1
I
deal combination of power and multiple-function.
Dynamic torque-vector control promises
optimum motor control under any operating conditions.
1. Dynamic torque-vector control
Dynamic torque-vector control system
performs high-speed calculation to determine the required motor power for the load
status. Our key technology is optimal
control of voltage and current vectors for
maximum output torque.
● A high starting torque of 200% at 0.5Hz.*
* 180% for 40HP or larger models.
● Achieves smooth acceleration/
deceleration in the shortest time for the
load condition.
● Using a high-speed CPU quickly
responds to an abrupt load change,
detects the regenerated power to control
the deceleration time. This automatic
decerelation function greatly reduces the
inverter tripping.
● Feedback control with PG
Enables the inverter to execute “vector
control with PG” by adding an optional PG
feedback card to obtain higher performance.
• Speed control range
: 1:1200
• Speed control accuracy : 0.02%
• Speed control response : 40Hz
2. Reduced motor wow
at low speed
● Motor wow at low speed (1Hz) reduced to
less than 1/2 of that achieved by
conventional inverters, with the dynamic
torque-vector control system, in
combination with the Fuji’s unique digital
AVR.
Wow characterisics(Sample: 5HP)
Conventional Fuji inverter
14 r/min
0
FRN-G11S
5 r/min
0
Time
2
500ms
3. New on-line tuning system
● On-line tuning to continuously check for
variation of motor characteristics during
running for high-precision speed control.
● This tuning function also available for a
second motor, which allows high-precision
driving of the second motor by changeover
operation between two motors.
4. Environment-friendly
features
● Provided with low-noise control power
supply systems which minimize noise
interference on peripheral devices such as
sensors.
● Equipped with terminals for connecting DC
REACTOR that can suppress harmonics.
● Complied with EMC Directive (Emission) when
connected to optional EMCcompliance filter.
3
4
G11S/P11S
7. Intelligent Keypad panel
9. Extensive product line
● Copy function: Easily copies
function codes and data to other
inverters.
● Six languages (English, French,
German, Italian, Spanish, and
Japanese) are available as standard.
● Jogging (inching) operation from the Keypad
or external signal
● Remote operation using optional extension
cable (CBIII-10R-ÔÔÔ)
Two series are available: G11S
series ranging from 1/4 to 600HP
for general industrial machines
and P11S series ranging from
7.5 to 800HP for fans and
pumps.
● Totally-enclosed casing (NEMA1) (up to 30HP
as standard).
● Optional NEMA1 enclosure available for 40HP
or larger models.
10. Other useful functions
Protection
● Motors with various characteristics
can be used by setting thermal
time constant for the electronic
thermal overload protection.
● Input phase loss protective function protects
the inverter from damage caused by disconnection of power supply lines.
● Motor is protected with a PTC thermistor.
● Input terminals for auxiliary control power
supply (2HP or larger models) : Alarm signal
output will be held even if main circuit power
supply has shut down.
Torque characteristics with Dynamic torque-vector control
100% of output torque refers
to the rated torque of the motor
driven at 60Hz.
200
Output torque [%]
8. Protective functions,
Maintenance
● Side-by-side mounting (up to 30HP) saves
space when inverters are installed in a panel.
● The uniform height (10.24inch(260mm)) of
products (up to 10HP) makes it easy to design
panels.
● User-definable control terminals: Digital input (9
points), transistor output (4points), and relay
contact output (1point).
● Active drive feature: Performs prolonged
acceleration at reduced torque, monitoring the
load status to prevent tripping.
● Stall prevention function is provided as standard. Active or inactive can be also selected.
Continuous operation torque
(with dynamic torque-vector control)
up to 10HP
100
90
15 to 30HP
50
16
Excellent maintainability
The items below can be monitored on the
Keypad panel and making it easy to analyze the
cause of trip and to take preventive measures.
● Input/output terminals check
● Life expectancy of main-circuit capacitors
● Inverter on-load factor
● Accumlated operation time
● Inverter operating condition (output current,
heat sink temperature, input power, etc.)
● Detailed data on trip cause
Short-time operation torque
(with dynamic torque-vector control)
15 20
60
Output frequency [Hz]
120
* The above graph shows an example of torque
characteristics when combining FRENIC5000G11S
(up to 30HP at dynamic torque-vector control) with
Fuji standard three-phase motor (8-type series, 4
poles). Continuous operation torque is for limits of
allowable load torque for using the motor within the
allowable temperature range and is not for motor
output torque.
The motor output torque is shown by the short-time
operation torque.
Variation
Easy to apply to customer systems. A consistent design concept in all models from 1/4HP to 800HP.
FRENIC5000G11S series
for general industrial machines
FRENIC5000P11S series
for fans and pumps (variable torque loads)
FRENIC 5000G1
industrial plant
Fans
● Air-conditioning
Nominal
applied
motors [HP]
230V
1/4
FRNF25G11S-2UX
1/2
FRNF50G11S-2UX
FRNF50G11S-4UX
1
FRN001G11S-2UX
FRN001G11S-4UX
2
FRN002G11S-2UX
FRN002G11S-4UX
3
FRN003G11S-2UX
FRN003G11S-4UX
5
FRN005G11S-2UX
FRN005G11S-4UX
7.5
FRN007G11S-2UX
10
FRN010G11S-2UX
460V
230V
460V
FRN007G11S-4UX
FRN007P11S-2UX
FRN007P11S-4UX
FRN010G11S-4UX
FRN010P11S-2UX
FRN010P11S-4UX
15
FRN015G11S-2UX
FRN015G11S-4UX
FRN015P11S-2UX
FRN015P11S-4UX
20
FRN020G11S-2UX
FRN020G11S-4UX
FRN020P11S-2UX
FRN020P11S-4UX
25
FRN025G11S-2UX
FRN025G11S-4UX
FRN025P11S-2UX
FRN025P11S-4UX
30
FRN030G11S-2UX
FRN030G11S-4UX
FRN030P11S-2UX
FRN030P11S-4UX
40
FRN040G11S-2UX
FRN040G11S-4UX
FRN040P11S-2UX
FRN040P11S-4UX
50
FRN050G11S-2UX
FRN050G11S-4UX
FRN050P11S-2UX
FRN050P11S-4UX
60
FRN060G11S-2UX
FRN060G11S-4UX
FRN060P11S-2UX
FRN060P11S-4UX
75
FRN075G11S-2UX
FRN075G11S-4UX
FRN075P11S-2UX
FRN075P11S-4UX
100
FRN100G11S-2UX
FRN100G11S-4UX
FRN100P11S-2UX
FRN100P11S-4UX
125
FRN125G11S-2UX
FRN125G11S-4UX
FRN125P11S-2UX
FRN125P11S-4UX
150
FRN150G11S-4UX
FRN150P11S-2UX
FRN150P11S-4UX
200
FRN200G11S-4UX
FRN200P11S-4UX
250
FRN250G11S-4UX
FRN250P11S-4UX
300
FRN300G11S-4UX
FRN300P11S-4UX
350
FRN350G11S-4UX
FRN350P11S-4UX
400
FRN400G11S-4UX
FRN400P11S-4UX
450
FRN450G11S-4UX
FRN450P11S-4UX
500
FRN500G11S-4UX
FRN500P11S-4UX
600
FRN600G11S-4UX
FRN600P11S-4UX
700
FRN700P11S-4UX
800
FRN800P11S-4UX
system (for
factory, building, office,
hospital, clean room, shop,
and cattle barn)
● Dryer
● Boiler fan
● Fans for controlling furnace
temperature
● Roof fans controlled as a
group
● Refrigerator
● Compressor
● Built-in blower in a filmmanufacturing machine
● Cooling-tower fans
● Ventilating fans
● Air-conditioning equipment
How to read the model number
Code Series name
FRN FRENIC 5000 series
Code Application range
G
General industrial machines
P
Fans and pumps
Code Protective structure
S
Standard
Code Version
UX
UX
FRN F50 G 11 S - 4 UX
Food processing machines
● Food mixing machine
● Food slicer
● Grain milling machine
(bread, cake, noodles)
Code Nominal applied motors [HP]
F25
1/4HP
F50
1/2HP
001
1HP
002
2HP
to
to
800
800HP
6
Code Developed inverter series
11
11 series
Code Input power source
2
Three-phase 230V
4
Three-phase 460V
● Tea making machine
● Rice cleaning machine
G11S/P11S
G11S/P11S
1S/P11S can be used for almost all
and equipment areas.
Machine tools
Conveyance machinery
● Grinding machine
● Sanding machine
● Milling machine
● Lathe
● Drilling machine
● Turntable
● Work positioning machine
● PC board drilling machine
● Winding machine
● Press
● Crane (traveling, traversing, hoisting)
● Automated warehouse
● Conveyor (belt, chain, screw, roller)
● Lift
● Car parking facility
● Elevator, escalator
● Automatic door
● Shutter equipment
● Speed-change gear
Electric pumps
Packaging machinery
● Tankless water supply system
● Submersible motor pump
● Vacuum pump
● Fountain pump
● Cooling water pump
● Circulating hot water pump
● Well pump
● Agricultural storage pump
● Water treatment system
● Constant-flow pump
● Sludge pump
● Individual
packaging/innerpackaging machine
● Packing machine
● Outer-packaging machine
Paper making/
textile machinery
● Spinning machine
● Knitting machine
● Textile printing
machine
● Industrial
sewing
machine
● Synthetic fiber
manufacturing plant
Chemical machinery/wood
working machines
● Fluid mixing machine
● Extruder
● Vibrator
● Centrifugal separator
● Coating machine
● Take-up roller
● Routing machine
● Sanding machine
● Planing machine
Other machinery
● Automated feed/medicine
● Commercial-use washing
mixer
machine
● Offset printing press
● Book-binding machine
● Car-washing machine
● Shredder
● Dishwasher
● Test equipment
● Crusher
7
Standard Specifications
FRENIC5000G11S 230V, for general industrial machines
Type
FRNÔÔÔG11S-2UX
Nominal applied motor
Rated capacity *1)
Rated voltage *2)
Output Rated current *3)
ratings Overload capability
F25 F50 001 002 003 005 007 010
10
7.5
5
3
2
1
1/4 1/2
13
0.6 1.2 2.0 3.2 4.4 6.8 9.9
3-phase
200V/50Hz
200, 220V, 230V/60Hz
1.5
3.0 5.0 8.0
11
17
25
33
150% of rated current for 1min.
200% of rated current for 0.5s
Hz 50, 60Hz
3-phase 200 to 230V 50/60Hz
HP
kVA
V
A
Rated frequency
Phases, Voltage, Frequency
015
15
18
020
20
23
025
25
29
030
30
36
46
59
74
87
100
100
113
125
125
138
115 145 180 215 283
150% of rated current for 1min.
180% of rated current for 0.5s
346
040
40
46
050
50
58
060
60
72
075
75
86
3-phase 200 to 220V/50Hz (220 to 230V/50Hz) *5)
200 to 230V/60Hz
Voltage / frequency variations
Voltage : +10 to –15% ( Voltage unbalance *6) : 2% or less ) Frequency :+5 to –5%
Momentary voltage dip capability *7) When the input voltage is 165V or more, the inverter can be operated continuously.
When the input voltage drops below 165V from rated voltage, the inverter can be operated for 15ms .
The smooth recovery method is selectable.
0.94 1.6 3.1 5.7
8.3 14.0 19.7 26.9 39.0 54.0 66.2 78.8 109 135 163 199 272 327
Rated current *8) (with DCR)
A (without DCR) 1.8
3.4 6.4 11.1 16.1 25.5 40.8 52.6 76.9 98.5 117 136 168 204 243 291
Required power
0.4
0.6
1.1
2.0
2.9
4.9
6.9
9.4
14
19
23
28
38
47
57
69
95
114
kVA
supply capacity *9)
Input
ratings
180% (with Dynamic torque-vector control selected)
Starting torque
200% (with Dynamic torque-vector control selected)
Braking torque
150%
100%
20% *10)
10 to 15% *10)
Time
s 10
5
5
No limit
Braking
Duty cycle
% 10
5
3
5
3
2
3
2
No limit
Braking torque (Using options)
150%
100%
DC injection braking
Starting frequency: 0.1 to 60.0Hz Braking time: 0.0 to 30.0s Braking level: 0 to 100% of rated current
Enclosure (IEC 60529)
IP 40 (NEMA1)
IP 00 ( NEMA1: Option )
Cooling method
Natural cooling
Fan cooling
-UL/cUL
-Low Voltage Directive
-EMC Directive
TÜV (up to 30HP)
Standards
-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
-IEC 61800-3 (EMC product standard including specific test methods)
4.9 4.9 5.5 8.4 8.4 8.4 13.4 13.4 22
22 23.1 23.1 63.9 79.4 97 101.4 154.3 253.5
Weight
lbs(kg) (2.2) (2.2) (2.5) (3.8) (3.8) (3.8) (6.1) (6.1) (10) (10) (10.5) (10.5) (29) (36) (44) (46) (70) (115)
Standard
Control
FRENIC5000G11S 460V, for general industrial machines
F50 001 002 003 005 007 010 015 020 025 030 040 050 060 075 100 125 150 200 250 300 350 400 450 500 600
Type
FRNÔÔÔG11S-4UX
2
3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600
Nominal applied motor
HP 1/2 1
Rated capacity *1)
kVA 1.2 2.0 2.9 4.4 7.2 10 14 19 24 31 36 48 60 73 89 120 140 167 202 242 300 331 414 466 518 590
Rated voltage *2)
Output Rated current *3)
ratings Overload capability
380, 400, 415V/50Hz
380, 400, 440, 460V/60Hz
V 3-phase
A 1.5 2.5 3.7 5.5 9 13 18 24 30 39 45 60 75 91 112 150 176 210 253 304 377 415 520 585 650 740
150% of rated current for 1min.
150% of rated current for 1min.
200% of rated current for 0.5s
Input
ratings
180% of rated current for 0.5s
Hz 50, 60Hz
Rated frequency
Phases, Voltage, Frequency
Voltage / frequency variations
Momentary voltage dip
capability *7)
3-phase
380 to 480V
50/60Hz
3-phase
380 to 440V/50Hz
Voltage : +10 to –15% ( Voltage unbalance *6) : 2% or less ) Frequency :+5 to –5%
When the input voltage is 310V or more, the inverter can be operated continuously.
380 to 480V/60Hz *4)
When the input voltage drops below 310V from rated voltage, the inverter can be operated for 15ms.
The smooth recovery method is selectable.
Rated current *8) (with DCR)
0.82 1.5 2.9 4.2 7.1 10.0 13.5 19.8 26.8 33.2 39.3 54 67 81 100 134 160 196 232 282 352 385 491 552 624 704
A (without DCR) 1.8 3.5 6.2 9.2 14.9 21.5 27.9 39.1 50.3 59.9 69.3 86 104 124 150 Required power
supply capacity *9)
kVA 0.6 1.1 2.1 3.0 5.0 7.0 9.4 14
Standard
Control Starting torque
19
24
200% (with Dynamic torque-vector control selected)
Braking torque
Time
s
Braking
Duty cycle
%
Braking torque (Using options)
DC injection braking
100%
150%
5
5
3
38 47
57 70
10 to 15% *10)
5
5
3
93 111 136 161 196 244 267 341 383 433 488
180% (with Dynamic torque-vector control selected)
20% *10)
No limit
2 3
150%
2
Starting frequency: 0.1 to 60.0Hz
Enclosure (IEC 60529)
28
No limit
100%
Braking time: 0.0 to 30.0s
Braking level: 0 to 100% of rated current
IP 40 (NEMA1)
IP 00 ( NEMA1: Option )
Cooling method
Natural cooling
Standards
-UL/cUL
-Low Voltage Directive
-EMC Directive
TÜV (up to 30HP)
-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
Fan cooling
-IEC 61800-3 (EMC product standard including specific test methods)
Weight
8
4.9 5.5 8.4 8.4 8.4 14.3 14.3 22 22 23.1 23.1 63.9 75 86 88.2 105.8 154.3 154.3 220.5 220.5 308.6 308.6 551.2 551.2 793.7 793.7
lbs(kg) (2.2) (2.5) (3.8) (3.8) (3.8) (6.5) (6.5) (10) (10) (10.5) (10.5) (29) (34) (39) (40) (48) (70) (70) (100) (100) (140) (140) (250) (250) (360) (360)
NOTES: *1) Inverter output capacity (kVA) at 460V in 460V, 230V in 230V. *2) Output voltage is proportional to the power supply voltage and cannot exceed the power supply
voltage. *3) Current derating may be required in case of low impedance loads such as high frequency motor. *4) When the input voltage is 380V/50Hz or 380 to 415V/60Hz, the tap
of the auxiliary transformer must be changed. *5) Order individually. *6) Refer to the IEC 61800-3( 5.2.3 ). *7) Tested at standard load condition (85% load). *8) This value is
under FUJI original calculation method. (Refer to the Technical Information.) *9) When power-factor correcting DC reactor is used. *10) With a nominal applied motor, this value is
average torque when the motor decelerates and stops from 60Hz. (It may change according to motor loss.)
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email:
G11S/P11S
FRENIC5000P11S 230V, for fans and pumps
150
125
100
075
060
050
040
030
025
020
015
010
007
150
125
100
75
60
50
40
30
25
20
15
10
7.5
165
138
113
86
72
58
46
31
27
22
17
12
8.8
3-phase
200V/50Hz
200, 220V, 230V/60Hz
22
29
42
55
67
78
115
145
180
215
283
346
415
110% of rated current for 1min
50, 60Hz
3-phase 200 to 230V 50/60Hz
3-phase 200 to 220V/50Hz (220 to 230V/50Hz) *5) 200 to 230V/60Hz
Voltage : +10 to –15% ( Voltage unbalance *6) : 2% or less ) Frequency :+5 to –5%
When the input voltage is 165V or more, the inverter can be operated continuously.
When the input voltage drops below 165V from rated voltage, the inverter can be operated for 15ms .
The smooth recovery method is selectable.
19.7
26.9
39.0
54.0
66.2
78.8
109
135
163
199
272
327
400
40.8
52.6
76.9
98.5
117
136
168
204
243
291
6.9
9.4
14
19
23
28
38
47
57
69
95
114
139
50%
Standard
Type
FRNÔÔÔP11S-2UX
Nominal applied motor
HP
Rated capacity *1)
kVA
V
Output Rated voltage *2)
Rated current *3)
A
ratings
Overload capability
Rated frequency
Hz
Phases, Voltage, Frequency
Voltage / frequency variations
Momentary voltage dip capability *7)
Input
ratings
Rated current *8) (with DCR)
A (without DCR)
Required power
kVA
supply capacity *9)
Control Starting torque
Braking torque *10)
Time
s
Braking
Duty cycle
%
Braking torque (Using options)
DC injection braking
Enclosure (IEC 60529)
Cooling method
20%
10 to 15%
No limit
No limit
100%
70%
Starting frequency: 0.1 to 60.0Hz Braking time: 0.0 to 30.0s Braking level: 0 to 80% of rated current
IP 40 (NEMA1)
IP 00 ( NEMA1 : Option )
Fan cooling
-UL/cUL
-Low Voltage Directive
-EMC Directive
TÜV (up to 30HP)
-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
-IEC 61800-3 (EMC product standard including specific test methods)
12.6
12.6
12.6
22
22
23.1
63.9
63.9
79.4
97
101.4
154.3
lbs(kg) (5.7)
(5.7)
(5.7)
(10)
(10)
(10.5)
(29)
(29)
(36)
(44)
(46)
(70)
Standards
Weight
253.5
(115)
FRENIC5000P11S 460V, for fans and pumps
Type
FRNÔÔÔP11S-4UX
Nominal applied motor
007 010 015 020 025 030 040 050 060 075 100 125 150 200 250 300 350 400 450 500 600 700 800
HP 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 700 800
kVA 10 13 18 24 29 35 48 60 72 89 119 140 167 201 242 300 330 386 414 517 589 668 764
380, 400, 415V/50Hz
380, 400, 440, 460V/60Hz
V 3-phase
A 12.5 16.5 23 30 37 44 60 75 91 112 150 176 210 253 304 377 415 485 520 650 740 840 960
110% of rated current for 1min
Rated capacity *1)
Rated voltage *2)
Output
Rated current *3)
ratings
Overload capability
Rated frequency
Hz 50, 60Hz
Phases, Voltage, Frequency 3-phase 380 to 480V 50/60Hz
3-phase 380 to 440V/50Hz 380 to 480V/60Hz *4)
Voltage / frequency variations Voltage : +10 to –15% ( Voltage unbalance *6) : 2% or less ) Frequency :+5 to –5%
Input
ratings
Momentary voltage
dip capability *7)
When the input voltage is 310V or more, the inverter can be operated continuously.
Rated current *8) (with DCR)
A (without DCR)
10.0 13.5 19.8 26.8 33.2 39.3
54
67
21.5 27.9 39.1 50.3 59.9 69.3
86
104 124 150
38
47
When the input voltage drops below 310V from rated voltage, the inverter can be operated for 15ms.
The smooth recovery method is selectable.
Required power
supply capacity *9)
kVA 7.0
Standard
Control Starting torque
Braking torque *10)
Time
s
Braking
Duty cycle
%
Braking torque (Using options)
DC injection braking
Enclosure (IEC 60529)
Cooling method
Standards
9.4
14
19
24
28
81
57
100 134 160 196 232 282 352 385 491 552 624 704 792 880
70
-
-
93
-
-
-
-
-
-
-
-
-
-
-
111 136 161 196 244 267 341 383 433 488 549 610
50%
20%
10 to 15%
No limit
No limit
100%
Starting frequency: 0.1 to 60.0Hz
IP 40 (NEMA1)
70%
Braking time: 0.0 to 30.0s
Braking level: 0 to 80% of rated current
IP 00 ( NEMA1 : Option )
Fan cooling
-UL/cUL
-Low Voltage Directive
-EMC Directive
TÜV (up to 30HP)
-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
-IEC 61800-3 (EMC product standard including specific test methods)
Weight
13.4 13.4 13.4 22 22 23.1 63.9 63.9 75 86 88.2 105.8 154.3 154.3 220.5 220.5 308.6 308.6 308.6 551.2 551.2 793.7 793.7
lbs(kg)
(6.1) (6.1) (6.1) (10) (10) (10.5) (29) (29) (34) (39) (40) (48) (70) (70) (100) (100) (140) (140) (140) (250) (250) (360) (360)
NOTES: *1) Inverter output capacity (kVA) at 460V in 460V, 230V in 230V.
*2) Output voltage is proportional to the power supply voltage and cannot exceed the power supply
Common Specifications
Explanation
Item
Output
frequency
G11S
P11S
Maximum frequency
50 to 400Hz
50 to 120Hz
Base frequency
25 to 400Hz
25 to 120Hz
Starting frequency
0.1 to 60Hz, Holding time: 0.0 to 10.0s
Carrier frequency *1)
Control
0.75 to 15kHz (75HP or smaller)
0.75 to 10kHz (100HP or larger)
0.75 to 15kHz (30HP or smaller)
0.75 to 10kHz (40 to 100HP)
0.75 to 6kHz (125HP or larger)
Accuracy (Stability)
• Analog setting
• Digital setting
: ±0.2% of Maximum frequency (at 25±10°C(77±50°F))
: ±0.01% of Maximum frequency (at –10 to +50°C(14 to 122°F))
Setting resolution
• Analog setting
• Digital setting
• LINK setting
• 1/3000 for 40HP and above
: • 1/1000 of Maximum frequency ex.) 0.06Hz at 60Hz, 0.12Hz at 120Hz, (0.4Hz at 400Hz: G11S)
: 0.01Hz at Maximum frequency of up to 99.99Hz (0.1Hz at Maximum frequency of 100Hz and above)
: • 1/20000 of Maximum frequency ex.) 0.003Hz at 60Hz, 0.006Hz at 120Hz, (0.02Hz at 400Hz: G11S)
• 0.01Hz (Fixed)
Control method
• V/f control (Sinusoidal PWM control)
Voltage / freq. (V/f) characteristic
Adjustable at base and maximum frequency, with AVR control : 320 to 480V (460V), 80 to 240V (230V)
Torque boost
Selectable by load characteristics: Constant torque load (Auto/manual), Variable torque load (Manual)
Operation method
• KEYPAD operation
:
• Dynamic torque-vector control (Sinusoidal PWM control)
or
key,
• Vector control with PG (*) (G11S only)
key
• Digital input signal operation : FWD or REV command, Coast-to-stop command, etc.
• LINK operation
: RS-485 (Standard)
T-Link (FUJI private link), PROFIBUS-DP, Interbus-S, DeviceNet, Modbus Plus, JPCN1 (Option)
Frequency setting
(Frequency command)
• KEYPAD operation:
or
• External potentiometer (*)
• Analog input
key
: 1 to 5kΩ (1/2W)
: 0 to +10V DC (0 to +5V DC), 4 to 20mA DC
0 to ±10V DC (0 to ±
• UP/DOWN control
: Output frequency increases when UP signal is ON, and decreases when DOWN signal is ON.
• Multistep frequency
: Up to 16 different frequencies can be selected by digital input signal.
• Pulse train input (*)
: 0 to 100kp/s
• Digital signal (parallel ) (*)
: 16-bit binary
• LINK operation
: RS-485 (Standard)
• Programmed PATTERN operation: Max. 7 stages
Jogging operation
Running status signal
or
key, FWD or REV digital input signal
Transistor output
(4 points)
: RUN, FAR, FDT, OL, LU, TL, etc.
Relay output
(2 points)
: • Same as transistor output
Analog output
(1 point)
: Output frequency, Output current, Output torque, etc.
Pulse output
(1 point)
: Output frequency, Output current, Output torque, etc.
• Alarm output (for any fault)
Acceleration / Deceleration time
0.01 to 3600s
Active drive
Mode select
: Linear, S-curve (weak), S-curve (strong), Non-linear
When the acceleration time reaches 60s, the motor output torque is automatically reduced to rated torque. Then the motor operation mode is changed to torque limiting operation.
The acceleration time is automatically extended up to 3 times.
Frequency limiter
High and Low limiter can be preset.
Bias frequency
Bias frequency can be preset.
Gain for frequency setting
Gain for frequency setting can be preset. (0.0 to 200.0%)
Jump frequency control
Jump frequency (3 points) and its common jump hysteresis width (0 to 30Hz) can be preset.
: • Independently adjustable acceleration and deceleration • 4 different times are selectable.
ex.) Analog input 0 to +5V DC with 200% gain results in maximum frequency at 5V DC.
Rotating motor pick up (Flying start) A rotating motor (including inverse rotating mode) can be smoothly picked up without stopping the motor (speed search method).
Auto-restart after momentary power Automatic restart is available without stopping motor after a momentary power failure (speed search method). When "Smooth recovery" mode is
failure
selected, the motor speed drop is held minimum. (The inverter searches the motor speed, and smoothly returns to setting frequency. Even if the motor
circuit is temporarily opened, the inverter operates without a hitch. )
Line / Inverter changeover operation
Slip compensation
Controls the switching operation between line power and inverter. The inverter has sequence function inside.
The inverter output frequency is controlled according to the load torque to keep motor speed constant. When the value is set at
"0.00" and "Torque-vector" is set at "active", the compensation value automatically selects the Fuji standard motor.
Slip compensation can be preset for the second motor.
Droop operation
Torque limiting
The motor speed droops in proportion to output torque (–9.9 to 0.0Hz)......G11S only.
Torque control
Output torque (or load factor) can be controlled with an analog input signal.....G11S only.
PID control
This function can control flowrate, pressure, etc. (with an analog feedback signal.)
• Reference • KEYPAD operation (
or
key)
: Setting freq. / Max. freq. X 100 (%)
signal
• Voltage input (Terminal 12 )
: 0 to +10V DC
• Current input (Terminal C1 )
: 4 to 20mA DC
: 0 to ±10V DC
• Reversible operation with polarity (Terminal 12)
• Reversible operation with polarity (Terminal 12 + V1 )
: 0 to ±10V DC
• Inverse mode operation (Terminal 12 )
: +10 to 0V DC
• Inverse mode operation (Terminal C1 )
: 20 to 4mA DC
• Feedback signal
• Terminal 12 (0 to +10V DC or +10 to 0V DC)
• Terminal C1 (4 to 20mA DC or 20 to 4mA DC)
• PATTERN operation
: Setting freq./Max. freq. X 100 (%)
• DI option input (*) : • BCD, setting freq./Max. freq. X 100 (%)
• Binary, full scale/100 (%)
• Multistep frequency setting : Setting freq./Max. freq. X 100 (%)
• RS-485
: Setting freq./Max. freq. X 100 (%)
Automatic deceleration
Torque limiter 1 (Braking) is set at "F41: 0" (Same as Torque limiter 2 (Braking) ).
: The deceleration time is automatically extended up to 3 times the setting time for tripless operation even if braking resistor not used.
• In deceleration
• In constant speed operation : Based on regenerative energy, the frequency is increased and tripless operation is active.
Second motor’s setting
This function is used for two motors switching operation.
• The second motor’s V/f characteristics (base and maximum frequency) can be preset.
• The second motor’s circuit parameter can be preset. Torque-vector control can be applied to both motors.
Energy saving operation
This function minimizes inverter and motor losses at light load.
Fan stop operation
This function is used for silent operation or extending the fan's lifetime.
Universal DI
Transmits to main controller of LINK operation.
Universal DO
Outputs command signal from main controller of LINK operation.
Universal AO
Zero speed control (*)
Outputs analog signal from main controller of LINK operation.
Positioning control (*)
The SY option card can be used for positioning control by differential counter method.
This function controls the synchronize operation between 2 axes with PGs.
Synchronized operation (*)
10
• When the motor torque reaches a preset limiting level, this function automatically adjusts the output frequency to prevent the inverter from tripping due to an overcurrent.
• Torque limiting 1 and 2 can be individually set, and are selectable with a digital input signal.
The stopped motor holds its rotor angle.....G11S only.
Note: (*) Option *1) Inverter may automatically reduce carrier frequency, in accordance with ambient temperature or output current for protecting inverter.
G11S/P11S
Indication
Explanation
Item
Operation mode (Running)
LCD monitor (Japanese, English, German, French, Spanish, Italian)
LED monitor
• Output frequency 1 (Before slip compensation) (Hz)
Operation monitor & Alarm monitor
• Output frequency 2 (After slip compensation) (Hz)
• Setting frequency (Hz)
Operation monitor
• Output current (A)
• Displays operation guidance
• Output voltage (V)
• Bargraph: Output frequency (%), Output current (A), Output torque (%)
• Motor synchronous speed (r/min)
Alarm monitor
• Line speed (m/min)
• The alarm data is displayed when the inverter trips.
• Load shaft speed (r/min)
• Torque calculation value (%)
Function setting & monitor
• Input power (kW)
• PID reference value
Function setting
• PID reference value (remote)
Displays function codes and its data or data code, and changes the data value.
• PID feedback value
• Trip history :Cause of trip by code (Even when main power supply is off,
trip history data of the last 4 trips are retained.)
Operation condition
Stopping
Selected setting value or output value
Trip mode
Displays the cause of trip by codes as follows.
• OC1 (Overcurrent during acceleration)
• OC2 (Overcurrent during deceleration)
• OC3 (Overcurrent during running at constant speed)
• EF (Ground fault)
• Output frequency (Hz)
• Output current (A)
• Output voltage (V)
• Torque calculation value (%)
• Setting frequency (Hz)
• Operation condition
(FWD / REV, IL, VL / LU, TL)
• Motor synchronous speed (r/min)
• Load shaft speed (r/min)
• Line speed (m/min)
• PID reference value
• PID feedback value
• Driving torque limiter setting vaiue (%)
• Braking togue limiter setting value (%)
• Lin (Input phase loss)
• FUS (Fuse blown)
• OU1 (Overvoltage during acceleration)
• OU2 (Overvoltage during deceleration)
• OU3 (Overvoltage running at constant speed)
• LU (Undervoltage)
Tester function
(I/O check)
• Digital I/O : (ON),
(OFF)
• Analog I/O: (V), (mA), (H), (p/s)
Maintenance data
• OH1 (Overheating at heat sink)
• Operation time (h)
• DC link circuit voltage (V)
• Temperature at inside air (°C)
• Temperature at heat sink (°C)
• Maximum current (A)
• Main circuit capacitor life(%)
• Control PC board life (h)
• OH2 (External thermal relay tripped)
• OH3 (Overtemperature at inside air)
• dBH (Overheating at DB circuit)
• OL1 (Motor 1 overload)
• OL2 (Motor 2 overload)
• Cooling fan operation time (h)
• Communication error times
(KEYPAD,RS-485, Option)
• ROM version
(Inverter, KEYPAD, Option)
• OLU (Inverter unit overload)
• OS (Overspeed)
Load factor calculation
• PG (PG error)
• Measurement time (s)
• Maximum current (A)
• Er1 (Memory error)
• Er2 (KEYPAD panel communication error)
Alarm data
• Er3 (CPU error)
• Output frequency (Hz)
• Output current (A)
• Output voltage (V)
• Torque calculation value (%)
• Setting frequency (Hz)
• Operation condition
(FWD / REV, IL, VL / LU, TL)
• Operation time (h)
• DC link circuit voltage (V)
• Er4 (Option error)
• Er5 (Option error)
• Er6 (Operation procedure error)
• Er7 (Output phase loss error, impedance imbalance)
• Er7. (Charging circuit alarm, 40HP or larger)
• Er8 (RS-485 error)
Protection
Charge lamp
When the DC link circuit voltage is higher than 50V, the charge lamp is ON.
Overload
Protects the inverter by electronic thermal overload function and by detection of inverter temperature.
Overvoltage
Detects DC link circuit overvoltage,and stops the inverter. (460V : 800V DC, 230V : 400V DC)
Undervoltage
Detects DC link circuit undervoltage,and stops the inverter. (460V : 400V DC, 230V : 200V DC)
Input phase loss
Phase loss protection for power line input.
Overheating
Protects the inverter by detection of inverter temperature.
• Average current (A)
• Average braking power (%)
• Temperature at inside air (°C)
• Hest sink temperature (°C)
• Communication error times
(KEYPAD,RS-485, Option)
• Digital input terminal condition
(Remote, Communication)
• Transistor output terminal condition
• Trip history code
• Multiple alram exist
Short-circuit
Short-circuit protection for inverter output circuit
Ground fault
• Ground fault protection for inverter output circuit (3-phase current detection method)
Motor overload
• The inverter trips,and then protects the motor. • Electronic thermal overload protection can be set for standard motor or inverter motor
• Zero-phase current detection method (40HP or larger)
• Thermal time constant (0.5 to 75.0 minutes) can be preset for a special motor.
• The second motor's electronic thermal overload protection can be preset for 2-motor changeover operation.
DB resistor overheating
• Prevents DB resistor overheating by internal electronic thermal overload relay (10HP or smaller).
• Prevents DB resistor overheating by external thermal overload relay attached to DB resistor (15HP or larger).
(The inverter stops electricity discharge operation to protect the DB resistor.)
Stall prevention
• Controls the output frequency to prevent
(overcurrent) trip when the output current exceeds the limit value during acceleration.
• Lowers the output frequency to hold almost constant torque when the output current exceeds the limit value during operation at constant speed.
• Controls the output frequency to prevent
Output phase loss
(overvoltage) trip when the DC link circuit voltage exceeds the limit value during deceleration.
When the inverter executes auto-tuning, detects each phase impedance imbalance.
Motor protection by PTC thermistor When the motor temperature exceeds allowable value, the inverter trips automatically.
Condition
Auto reset
When the inverter is tripped, it resets automatically and restarts.
Installation location*
Free from corrosive gases, flammable gases, oil mist, dusts, and direct sunlight.
Indoor use only.
(Installation
* If the inverter has to be used in an atmosphere including
the hydrogen sulfide gases, a special model might be available.
Contact Fuji Electric FA.
and
Altitude
operation)
Ambient temperature
–10 to +50 °C(14 to 122°F). For inverters of 30HP or smaller, remove the ventilation covers when operating it at a temperature of 40°C(104°F) or above.
Ambient humidity
5 to 95%RH (non-condensing)
Vibration
3mm at from 2 to less than 9Hz, 9.8m/s2 at from 9 to less than 20Hz,
2m/s2 at from 20 to less than 55Hz (2m/s2 at from 9 to less than 55Hz :G11S 125HP, P11S 150HP or more)
1m/s2 at from 55 to less than 200Hz,
Storage condition
3300ft(1000m) or less. Applicable to 9800ft(3000m) with power derating (-10%/3300ft(1000m))
-Temperature : –25 to +65 °C(-13 to 149°F), -Humidity : 5 to 95%RH (non-condensing)
11
Terminal Functions
Terminal Functions
Symbol
Main
circuit
P1, P(+)
For DC REACTOR
Connect the DC REACTOR for power-factor correcting or harmonic current reducing.
P(+), N(-)
For BRAKING UNIT
• Connect the BRAKING UNIT (Option).
• Used for DC bus connection system.
P(+), DB
For EXTERNAL
BRAKING RESISTOR
Grounding
Auxiliary control
power supply
Potentiometer power supply
Voltage input
R0, T0
13
C1
(PID control)
Common
Forward operation
command
Reverse operation
REV
command
Digital input 1
X1
Digital input 2
X2
Digital input 3
X3
Digital input 4
X4
Digital input 5
X5
Digital input 6
X6
X7
Digital input 7
X8
Digital input 8
X9
Digital input 9
(SS1) Multistep freq.
(SS2) selection
(SS4)
(SS8)
11
FWD
(RT1) ACC / DEC time selection
(RT2)
(HLD) 3-wire operation
stop command
(BX) Coast-to-stop
command
Remarks
DC REACTOR: 75HP or smaller : Option
100HP or larger : Standard
BRAKING UNIT (Option): G11S: 15HP or larger, P11S: 20HP or larger
Connect the EXTERNAL BRAKING RESISTOR (Option)
G11S : 10HP or smaller, P11S : 15HP or smaller
Ground terminal for inverter chassis (housing).
Connect the same AC power supply as that of the main circuit to back up the control circuit
power supply.
+10V DC power supply for frequency setting POT ( POT: 1 to 5kΩ )
1HP or smaller: Not correspond
• 0 to +10V DC/0 to 100% (0 to +5V DC/0 to 100% )
• Reversible operation can be selected by function setting.
0 to ±10V DC /0 to ±100% (0 to ±5V DC/0 to ±100% )
• Inverse mode operation can be selected by function setting or digital input signal.
+10 to 0V DC/0 to 100%
(Torque control) Used for torque control reference signal.
(PID control) Used for PID control reference signal or feedback signal.
(PG feedback) Used for reference signal of PG feedback control (option)
Frequency is set according to the analog input voltage supplied from an external circuit
Voltage input
• 0 to +10V DC/0 to 100% • Reverse operation: +10 to 0V DC/0 to 100%
* It can be used only one terminal "V2" or "C1" alternatively * Input resistance: 22kΩ
Current input
• 4 to 20mA DC/0 to 100%
• Inverse mode operation can be selected by function setting or digital input signal.
20 to 4mA DC/0 to 100%
12
V2
Digital
input
Function
Connect a 3-phase power supply.
Connect a 3-phase induction motor.
G
Analong
input
Terminal name
L1/R, L2/S,L3/T Power input
U, V, W
Inverter output
Used for PID control reference signal or feedback signal.
Common for analog signal
FWD - CM: ON ..... The motor runs in the forward direction.
FWD - CM: OFF ..... The motor decelerates and stops.
REV - CM: ON ..... The motor runs in the reverse direction.
REV - CM: OFF ..... The motor decelerates and stops.
• Allowable maximum output current : 10mA
• Input impedance: 22kΩ
• Allowable maximum input voltage: ±15V DC
• If input voltage is 10 to 15V DC, the inverter estimates
it to10V DC.
• Input impedance:250kΩ
• Allowable maximum input current: 30mA DC
• If input current is 20 to 30mA DC , the inverter estimates
it to20mA DC.
Isolated from terminals CME and CM.
When FWD and REV are simultaneously ON,the motor
decelerates and stops.
These terminals can be preset as follows.
• ON state maximum input voltage: 2V
(maximum source current : 5mA)
• OFF state maximum terminal voltage: 22 to 27V
(allowable maximum leakage current: 0.5mA)
(SS1)
(SS1,SS2)
(SS1,SS2,SS4)
(SS1,SS2,SS4,SS8)
Frequency 0 is set by F01 (or C30).
(All signals of SS1 to SS8 are OFF)
: 2 (0, 1) different frequencies are selectable.
: 4 (0 to 3) different frequencies are selectable.
: 8 (0 to 7) different frequencies are selectable.
: 16 (0 to 15) different frequencies are selectable.
(RT1)
: 2 (0, 1) different ACC / DEC times are selectable.
(RT1,RT2)
: 4 (0 to 3) different ACC / DEC times are selectable.
Used for 3-wire operation.
(HLD) - CM: ON ..... The inverter self-holds FWD or REV signal.
(HLD) - CM: OFF ..... The inverter releases self-holding.
Time 0 is set by F07/F08.
(All signals of RT1 to RT2 are OFF)
(BX) - CM: ON ..... Motor will coast-to-stop. (No alarm signal will be output.)
• The motor restarts from 0Hz by turning off BX with the
operation command (FWD or REV) ON.
• Assigned to terminal X8 at factory setting.
• During normal operating, this signal is ignored.
• Assigned to X9 at factory setting.
Assigned to terminal X7 at factory setting.
(RST) Alarm reset
(RST) - CM: ON ..... Faults are reset. (This signal should be held for more than 0.1s.)
(THR) Trip command
(External fault)
(JOG) Jogging operation
(THR) - CM: OFF ..... "OH2 trip" occurs and motor will coast-to-stop.
This alarm signal is held internally.
(JOG) - CM: ON ..... JOG frequency is effective.
This signal is effective only while the inverter is stopping.
If this signal is changed while the inverter is running,
the signal is effective only after the inverter stops.
If this signal is changed while the inverter is running,
the signal is effective only after the inverter stops.
(Hz2/Hz1) Freq. set 2 / Freq. set 1 (Hz2/Hz1) - CM: ON ..... Freq. set 2 is effective.
(M2/M1) Motor 2 / Motor 1
(M2/M1) - CM: ON ..... The motor circuit parameter and V/f characteristics are changed
to the second motor's ones.
(DCBRK) DC brake command
(DCBRK) - CM: ON ..... The DC injection brake is effective. (In the inverter deceleration mode)
(TL2/TL1) Torque limiter 2 /
Torque limiter 1
(SW50) Switching operation
(SW60) between line and inverter
(UP) UP command
(DOWN) DOWN command
(TL2/TL1) - CM: ON ..... Torque limiter 2 is effective.
(SW50(SW60)) - CM: ON .....The motor is changed from inverter operation to line operation.
(SW50(SW60)) - CM: OFF ..... The motor is changed from line operation to inverter operation.
(UP) - CM: ON ..... The output frequency increases.
(DOWN) - CM: ON ..... The output frequency decreases.
• The output frequency change rate is determined by ACC / DEC time.
• Restarting frequency can be selected from 0Hz or setting value at the time of stop.
(WE-KP) Write enable for KEYPAD (WE-KP) - CM: ON ..... The data is changed by KEYPAD.
(Hz/PID) - CM: ON ..... The PID control is canceled,and frequency setting by KEYPAD
(
or
)is effective.
(IVS) Inverse mode changeover (IVS) - CM: ON ..... Inverse mode is effective in analog signal input.
If the operation command(FWD/REV) is input while DC braking
is effective, the operation command (FWD/REV) has priority.
Main circuit changeover signals are output through Y1 to
Y5 terinal.
When UP and DOWN commands are simultaneously
ON,DOWN signal is effective.
(Hz/PID) PID control cancel
If this signal is changed while the inverter is running, the signal
is effective only after the inverter stops.
(IL) Interlock signal for 52-2 Connect to auxiliary contact (1NC) of 52-2.
(Hz/TRQ) TRQ control cancel
12
(Hz/TRQ) - CM: ON ..... The torque control is canceled, and ordinary operation is effective.
(LE) Link enable (RS-485, Bus) (LE) - CM: ON ..... The link opereation is effective. Used to switch operation between ordinary
operation and link operation to communication.
(U-DI) Universal DI
This signal is transmitted to main controller of LINK operation.
(STM) Pick up start mode
(STM) - CM: ON ..... The "Pick up" start mode is effective.
(PG/Hz) - CM: ON ..... Synchronized operation or PG-feedback operation is effective.
(PG/Hz) SY-PG enabled
(SYC) Syuhronization command (SYC) - CM: ON ..... The motor is controlled for synchronized operation between 2 axes with PGs.
(ZERO) Zero speed command (ZERO) - CM: ON ..... The motor decelerates and holds its rotor angle.
(STOP1) Forced stop command (STOP1) - CM: ON ..... The motor decelerates and stops.
(STOP2) Forced stop command (STOP2) - CM: ON ..... The motor decelerates and stops with Deceleration time4.
with Deceleration time4
(EXITE) Pre-exciting command: (EXITE) - CM: ON ..... The magnetic flux can be established preliminary before starting at PG
vector mode.
Connect PLC power supply to avoid malfunction of the inveter that has SINK type digital
PLC
PLC terminal
input,when PLC power supply is off.
Common for digital signal
Common
CM
RS-485: Standard, Bus: Option
Option
Option
This function can be selected at PG feedback control. Option
Isolated from terminals CME and 11.
G11S/P11S
Terminal Functions
Symbol
Analog
output
FMA
Pulse
output
FMP
Transistor
output
Y1
Y2
Y3
Y4
Function
Terminal name
Output voltage (0 to 10V DC) is proportional to selected function’s value as follows.
The proportional coefficient and bias value can be preset.
• Output frequency 1 (Before slip compensation)
( 0 to max. frequency )
• Output frequency 2 (After slip compensation)
( 0 to max. frequency )
• Output current
( 0 to 200% )
• Output voltage
( 0 to 200% )
• Output torque
( 0 to 200% )
• Load factor
( 0 to 200% )
• Input power
( 0 to 200% )
• PID feedback value
( 0 to 100% )
• PG feedback value
( 0 to max. speed )
• DC link circuit voltage
( 460V : 0 to 1000V)
( 230V : 0 to 500V)
( 0 to 100%)
(Common) • Universal AO
Analog monitor
(11)
Pulse rate monitor
(CM)
• Pulse rate mode : Pulse rate is proportional to selected function’s value* (50% duty pulse)
• Average voltage mode : Average voltage is proportional to selected function’s value*
(2670P/S pulse width control)
Remarks
Allowable maximum output current: 2mA
Allowable maximum output current : 2mA
(Common) * Kinds of function to be output is same as those of analog output (FMA).
Transistor output 1
Transistor output 2
Transistor output 3
Transistor output 4
(RUN) Inverter running
Output the selected signals from the following items.
• ON state maximum output voltage : 2V
(Allowable maximum sink current : 50mA)
• OFF state maximum leakage current : 0.1mA
(Allowable maximum voltage : 27V)
Outputs ON signal when the output frequency is higher than starting frequency.
(FAR) Frequency equivalence Outputs ON signal when the difference between output frequency and setting frequency is
signal
smaller than FAR hysteresis width.
(FDT1) Frequency level detection Outputs ON signal by comparison of output frequency and preset value (level and hysteresis).
Undervoltage
Outputs ON signal when the inverter stops by undervoltage while the operation command is ON.
(LU)
detection signal
(B/D) Torque polarity
Outputs ON signal in braking or stopping mode, and OFF signal in driving mode.
(TL) Torque limiting
Outputs ON signal when the inverter is in torque-limiting mode.
(IPF) Auto-restarting
Outputs ON signal during auto restart operation mode.(including "restart time")
(OL1) Overload early warning • Outputs ON signal when the electronic thermal value is higher than preset alarm level.
• Outputs ON signal when the output current value is higher than preset alarm level.
(KP) KEYPAD operation mode Outputs ON signal when the inverter is in KEYPAD operation mode.
(STP) Inverter stopping
Outputs ON signal when the inverter is stopping mode or in DC braking mode.
(RDY) Ready output
Outputs ON signal when the inverter is ready for operation.
(SW88) Line/Inv changeover Outputs 88's ON signal for Line/Inverter changeover operation.
(for 88)
(SW52-2) Line/Inv changeover
Outputs 52-2’s ON signal for Line/Inverter changeover operation.
(for 52-2)
(SW52-1) Line/Inv changeover
Outputs 52-1’s ON signal for Line/Inverter changeover operation.
(for 52-1)
(SWM2) Motor2/Motor1
(AX) Auxiliary terminal
(for 52-1)
Outputs the motor changeover switch ON signal from motor 1 to motor 2.
Used for auxiliary circuit of 52-1.
(Same function as AX1, AX2 terminal by FRENIC5000G9S series. (40HP or larger))
(TU) Time-up signal
Outputs time up signal (100ms ON pulse) at every stage end of PATTERN operation.
Reffer to wiring diagram example.
(TO) Cycle completion signal Outputs one cycle completion signal (100ms ON pulse) at PATTERN operation.
(STG1) Stage No indication 1 Outputs PATTERN operation’s stage No. by signals STG1, STG2 and STG4.
(STG2) Stage No indication 2
(STG4) Stage No indication 4
(AL1)
(AL2)
(AL4)
(AL8)
Alarm indication 1
Alarm indication 2
Alarm indication 4
Alarm indication 8
Outputs trip alarm No. by signals AL1, AL2, AL4, and AL8.
(FAN) Fan operation signal Outputs the inverter cooling fan operation status signal.
(TRY) Auto-resetting
Outputs ON signal at auto resetting mode. (Including "Reset interval")
Outputs command signal from main controller of LINK operation.
(U-DO) Universal DO
(OH) Overheat early warning Outputs ON signal when the heat sink temperature is higher than (trip level – 10°C(14°F)), and
outputs OFF signal when the temperature is lower than (trip level – 15°C(5°F)).
(SY) Synchronization
Synchronization completion signal for synchronized operation.
Option
completion signal
(LIFE) Lifetime alarm
(FDT2) 2nd Freq. level
detection
(OL2) 2nd OL level early
warning
Outputs ON signal when the calculated lifetime is longer than preset alarm level.
2nd-outputs ON signal by comparison of output frequency and preset value (FDT2 level).
2nd-outputs ON signal when the output current value is larger than preset alarm level
(OL2 level).
(C1OFF) Terminal C1 off signal Outputs ON signal when the C1 current is smaller than 2mA.
(DNZS) Speed existance
signal
CME
Relay
output
LINK
30A, 30B,
30C
Y5A, Y5C
Outputs ON signal at detection of motor speed when using OPC-G11S-PG/PG2/SY.
Common (transistor Common for transistor output signal.
output)
Isolated from terminals CM and 11.
Alarm relay output
• Contact rating :
250V AC, 0.3A, cosø=0.3
48V DC, 0.5A, non-inductive
Relay output
DXA, DXB,
RS-485 I/O terminal
SD
Outputs a contact signal when a protective function is activated.
Changeable exciting mode active or non-exciting mode active by function "F36".
Functions can be selected the same as Y1 to Y4.
Changeable exciting mode active or non-exciting mode active by function "E25".
Connect the RS-485 link signal.
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email:
Basic Wiring Diagram
Keypad panel Operation
The following diagram is for reference only. For detailed wiring diagrams, refer to the relevant instruction manual.
NOTE:
Common terminals [11], (CM), and
<CME> for control circuits are
isolated from one another.
*1) Use the inverter whose rated input
voltage matches the power supply
voltage.
*2) Use this peripheral device when necessary.
*3) 75HP or smaller:
Terminals [P1] and [P(+)] are connected
with a jumper wire before shipping. When
connecting an optional DC reactor (DCR)*6),
remove the jumper wire that connects the
terminals [P1] and [P(+)].
100HP or larger:
Terminals [P1] and [P(+)] are not connected
at shipment from factory. Be sure to
connect the DC reactor (DCR) *6) standard
provided to these terminals.
*4) For G11S models from 1/4 to 10HP, a
built-in braking resistor (DBR) is connected
to the inverter before shipping. (DBR is not
mounted on G11S models 15HP or larger,
and P11S models.)
*5) Terminals [R0] and [T0] are provided for
G11S models 2HP or larger, and P11S
models. These terminals are not provided for
G11S models 1HP or smaller. Even if
these terminals are not powered, the
inverter can be operated.
Input voltage
400 to 440V/50Hz, 440 to 480V/60Hz
380V/50Hz (398V or smaller),
380 to 415V/60Hz (430V or smaller)
Terminal Arrangement
CNUX connector
U1 (Factory setting)
U2
G11S/P11S
External signal input Operation
The following diagram is for reference only. For detailed wiring diagrams, refer to the relevant instruction manual.
G11S:15HP or larger
P11S:7.5HP or larger
G11S:10HP or smaller
External braking resistor (DB) (*2) (*6)
2
(CM)
1
P
DB
G
DC reactor (DCR)
(*2) ( *9)
2
2
1
P
P
G
External braking resistor (DB) (*2) (*6)
DB
N
(THR)
Braking unit ( *2) ( *8)
Main circuit
G
(*4)
MCCB or GFCI ( *3)
Power supply ( *1)
3-phase
200 to 230V
50/60Hz
or
3-phase
400 to 480V
50/60Hz
Auxiliary control power supply ( *7)
P(+)
P(+)
P1
P
DB
1
DB
N(-)
(CM)
(THR)
DBR (*5)
N(-)
L1/R
U
L2/S
V
M
L3/T
W
Motor*
G
(R0)
(T0)
G
G
Grounding
Grounding
Control circuit
Analog input
Potentiometer power
supply (*2) ( *8)
Second
voltage input
(+)
( 0V )
Current input
4 to 20mA
(+)
(-)
3
[13]
2
[12]
1
[11]
+DC10V
0V
30C
30B
30
Alarm output (for any fault)
30A
[V2]
[C1]
[FMA]
Analog frequency meter
(FM) 0 to 60Hz (*2)
+DC0~10V
+DC24V 0V
(PLC)
(FWD)
(REV)
(CM)
< Y5C >
< Y5A >
(X1)
(X2)
(X3)
Digital input
< Y4 >
< Y3 >
< Y2 >
< Y1 >
< CME >
(X4)
(X5)
(X6)
(X7)
(X8)
Relay output
Transistor output
NOTE:
Common terminals [11], (CM),
and <CME> for control circuits
are isolated from one another.
(X9)
(CM)
60Hz
Digital frepuency meter
(pulse counter) (*2)
(FMP)
Pulse output
(DXB)
(DXA)
(SD)
RS-485 interface port
*1) Use the inverter whose rated input voltage matches the power
supply voltage.
*2) An optional device. Use it when necessary.
*3) Use this peripheral device when necessary.
*4) 15HP or smaller:
Terminals [P1] and [P(+)] are connected with a jumper wire
before shipping. When connecting an optional DC reactor
(DCR) *9), remove the jumper wire that connects the terminals
[P1] and [P(+)].
100HP or larger:
Terminals [P1] and [P(+)] are not connected at shipment from
factory. Be sure to connect the DC reactor (DCR) *9) standard
provided to these terminals.
*5) For G11S models from 1/4 to 10HP, a built-in braking resistor
(DBR) is connected to the inverter before shipping. (DBR is not
Input voltage
400 to 440V/50Hz, 440 to 480V/60Hz
380V/50Hz (398V or smaller),
380 to 415V/60Hz (430V or smaller)
CNUX connector
U1
U2 (Factory setting)
mounted on G11S models 15HP or larger, and P11S models.)
When connecting an optional external braking resistor (DB),
remove the DBR connection cables from [P(+)] and [DB]
terminals. The end of the removed cables (indicated with an X)
must be insulated.
*6) When connecting an optional external braking resistor (DB), be
sure to also use an optional braking unit *8). Connect the
optional braking unit to the [P(+)] and [N(-)] terminals. Auxiliary
terminals [1] and [2] have polarity.
Be sure to connect cables to these terminals correctly. (See the
diagram)
*7) Terminals [R0] and [T0] are provided for G11S models 2HP or
larger, and P11S models. These terminals are not provided for
G11S models 1HP or smaller. Even if these terminals are not
powered, the inverter can be operated.
15
Keypad Panel Functions and Operations
Keypad panel
LED monitor
LCD monitor
In operation mode:
Displays the setting frequency,
output current, voltage, motor
speed, or line speed.
In trip mode:
Displays code indicating the
cause of trip.
In operation mode :
Displays various items of
information such as operation
condition and function data.
Operation guidance, which
can be scrolled, is displayed
at the bottom.
In program mode :
Displays functions and data.
This LCD monitor has
a back light future.
Up/Down keys
Unit indication
In operation mode :
Increases or decreases the
frequency or speed.
In program mode :
Increases or decreases function
code number and data set value.
Displays the unit for the
information shown on the LED
monitor.
FWD/REV keys
Program key
Switches the display to a menu
screen or to the initial screen for
operation mode or alarm mode.
In operation mode :
Starts the inverter with
forward or reverse operation
command.
Pressing the FWD or REV
key lights the RUN lamp.
Invalid when the function
code F02 (Operation method)
is set at 1 (External signal
operation).
Shift key (Column shift)
16CTi
In program mode :
Moves the cursor horizontally at
data change. Pressing this key
with the UP or DOWN key, the
screen changes to the next
function block.
Stop key
Reset key
Function/Data Select key
In program mode :
Cancels the current input data
and shifts the screen.
In trip mode :
Releases the trip-stop state.
In operation mode :
Changes the displayed values
of LED monitor.
In program mode :
Selects the function code or
stores the data.
In operation mode :
Stops the inverter.
Invalid when the function code
F02 (Operation method) is set
at 1 (External signal
operation).
Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email:
G11S/P11S
Keypad panel operation
Perform the wiring shown in the Basic wiring diagram on page 14. Turn on inverter power, and use the
set an output frequency. Press the
key, then press the
or
or
key to
key.
The inverter starts running using the factory setting function data.
Press the
key to stop the inverter.
Procedure for selecting function codes and data codes
The following is a sample procedure for selecting a function code and changing the function data.
1 Press the
key to switch the operation monitor screen
to the program menu screen.
2 Select “1. DATA SET” , and press the
3 Press the
or
code. To quickly scroll the function select screen, press
or
At the target function, press
4 Use the
,
, and
FWD
MENU
SHIFT
→ 1. DATA SET
2. DATA CHECK
3. OPR MNTR
4. I / O CHECK
key.
key to select a target function
key and the
RUN
PRG → PRG
F/D → LED
key at the same time.
F00
F01
F02
F03
DATA PRTC
FREQ CMD 1
OPR METHOD
MAX Hz-1
key.
F01 FREQ CMD 1
keys to change the
function data to the target value. (Use the
key
0
to move the cursor when you want to enter a numerical
0~11
value.)
5 Press the
F02
F03
F04
F05
key to store the updated function
data in memory.
The screen shifts for the selection of the next function.
6 Pressing the
key switches the screen to the operation
monitor screen.
OPR METHOD
MAX Hz-1
BASE Hz-1
RATED V-1
RUN
PRG → PRG
F/D → LED
FWD
MENU
SHIFT
1) Setting a frequency
When the operation monitor screen is displayed, a frequency can be set by using the
in both the operation and stop modes. When the target frequency is displayed, press the
or
key
key to
enter the frequency in memory.
2) Switching a unit indication
During both operation and stop modes, each time the
key is pressed, the value displayed on the
LED monitor changes, and the unit indication on the LCD monitor shifts from Hz to A, V, r/min, m/min,
kW, and % in this order in accordance with the displayed value.
17
Function settings
Fundamental Functions
Data protection
Frequency command 1
Operation method
Maximum frequency 1
Base frequency 1
Rated voltage 1
( at Base frequency 1 )
Maximum voltage 1
( at Maximum frequency 1 )
Acceleration time 1
Deceleration time 1
Torque boost 1
Electronic thermal
overload protection
for motor 1
(Select)
(Level)
(Thermal time constant)
Electronic thermal
overload protection
(for braking resistor)
Restart mode after
momentary power failure
(operation selection)
Frequency
(High)
limiter
(Low)
Gain (for frequency setting signal)
Bias frequency
DC brake
(Starting freq.)
(Braking level)
Stop frequency
Motor sound
(Carrier freq.)
(Sound tone)
FMA
(Voltage adjust)
(Function)
Torque limit 1
Torque vector control 1
18
(Driving)
G11S/P11S
Extension Terminal Funcitons
Function
Code Name
X1-X9
Terminal
ACC 2,3,4
DEC 2,3,4
Y1-Y5C
Terminal
X1 terminal function
X2 terminal function
X3 terminal function
X4 terminal function
X5 terminal function
X6 terminal function
X7 terminal function
X8 terminal function
X9 terminal function
E01
E02
E03
E04
E05
E06
E07
E08
E09
X1 FUNC
X2 FUNC
X3 FUNC
X4 FUNC
X5 FUNC
X6 FUNC
X7 FUNC
X8 FUNC
X9 FUNC
Acceleration time 2
Deceleration time 2
Acceleration time 3
Deceleration time 3
Acceleration time 4
Deceleration time 4
Torque limit 2
E10
E11
E12
E13
E14
E15
E16
E17
ACC TIME2
DEC TIME2
ACC TIME3
DEC TIME3
ACC TIME4
DEC TIME4
DRV TRQ 2
BRK TRQ 2
E20
E21
E22
E23
E24
Y1 FUNC
Y2 FUNC
Y3 FUNC
Y4 FUNC
Y5 FUNC
(Driving)
(Braking)
Y1 terminal function
Y2 terminal function
Y3 terminal function
Y4 terminal function
Y5A,Y5C terminal function
Y5 RY operation mode
E25 Y5RY MODE
FAR function signal (Hysteresis)
FDT1 function signal
(Level)
(Hysteresis)
OL1 function signal (Mode select)
E30
E31
E32
E33
FAR HYSTR
FDT1 LEVEL
FDT HYSTR
OL1 WARNING
(Level)
(Timer)
(Level)
(Level)
E34
E35
E36
E37
OL1 LEVEL
OL TIMER
FDT2 LEVEL
OL2 LEVEL
FDT2 function
OL2 function
Setting range
LCD monitor
Selects from the following items.
0
:
1
:
2
: Multistep freq. selection (1 to 4 bit)
3
:
4
:
5
: ACC / DEC time selection (1 to 2 bit)
6
: 3-wire operation stop command
7
: Coast-to-stop command
8
: Alarm reset
9
: Trip command (External fault)
10
: Jogging operation
11
: Freq. set. 2 / Freq. set. 1
12
: Motor 2 / Motor 1
13
: DC brake command
14
: Torque limiter 2 / Torque limiter 1
15
: Switching operation between line and inverter (50Hz)
16
: Switching operation between line and inverter (60Hz)
17
: UP command
18
: DOWN command
19
: Write enable for KEYPAD
20
: PID control cancel
21
: Inverse mode changeover (terminals 12 and C1 )
22
: Interlock signal for 52-2
23
: TRQ control cancel
24
: Link enable (Bus,RS-485)
25
: Universal DI
26
: Pick up start mode
27
: SY-PG enable
28
: Synchronization command
29
: Zero speed command
30
: Forced stop command
31
: Forced stop command with Deceleration time 4
32
: Pre-exciting command
33
: Line speed control Cancellation
34
: Line speed frequency memory
35
: Frequency setting 1 / Frequency setting 2
0.01 to 3600s
[SS1]
[SS2]
[SS4]
[SS8]
[RT1]
[RT2]
[HLD]
[BX]
[RST]
[THR]
[JOG]
[Hz2/Hz1]
[M2/M1]
[DCBRK]
[TL2/TL1]
[SW50]
[SW60]
[UP]
[DOWN]
[WE-KP]
[Hz/PID]
[IVS]
[IL]
[Hz/TRQ]
[LE]
[U-DI]
[STM]
[PG/Hz]
[SYC]
[ZERO]
[STOP1]
[STOP2]
[EXITE]
[Hz/LSC]
[LSC-HLD]
[Hz1/Hz2]
G11S : 20 to 200%, 999% (999: No limit) *2)
P11S : 20 to 150%, 999% (999: No limit)
G11S : 0 (Automatic deceleration control), 20 to 200%, 999% (999: No limit) *2)
P11S : 0 (Automatic deceleration control), 20 to 150%, 999% (999: No limit)
Selects from the following items.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
: Inverter running
: Frequency equivalence signal
: Frequency level detection
: Undervoltage detection signal
: Torque polarity
: Torque limiting
: Auto-restarting
: Overload early warning
: KEYPAD operation mode
: Inverter stopping
: Ready output
: Line/Inv changeover ( for 88)
: Line/Inv changeover ( for 52-2)
: Line/Inv changeover ( for 52-1)
: Motor 2 / Motor 1
: Auxiliary terminal (for 52-1)
: Time-up signal
: Cycle completion signal
: Stage No. indication 1
: Stage No. indication 2
: Stage No. indication 4
: Alarm indication 1
: Alarm indication 2
: Alarm indication 4
: Alarm indication 8
: Fan operation signal
: Auto-resetting
: Universal DO
: Overheat early warning
: Synchronization completion signal
: Life expectancy detection signal
: 2nd Freq. level detection
: 2nd OL level early warning
: Terminal C1 off signal
: Speed existance signal
: Speed agreement signal
: PG error signal
: Torque limiting (Signal with delay)
[RUN]
[FAR]
[FDT1]
[LU]
[B/D]
[TL]
[IPF]
[OL1]
[KP]
[STP]
[RDY]
[SW88]
[SW52-2]
[SW52-1]
[SWM2]
[AX]
[TU]
[TO]
[STG1]
[STG2]
[STG4]
[AL1]
[AL2]
[AL4]
[AL8]
[FAN]
[TRY]
[U-DO]
[OH]
[SY]
[LIFE]
[FDT2]
[OL2]
[C1OFF]
[DNZS]
[DSAG]
[PG-ABN]
[TL2]
Min.
Factory setting
unit
–30HP 40HP–
-
0
1
2
3
4
5
6
7
8
0.01s
0.01s
0.01s
0.01s
0.01s
0.01s
1%
6.00
6.00
6.00
6.00
6.00
6.00
20.00
20.00
20.00
20.00
20.00
20.00
999
1%
999
-
0
1
2
7
10
0.1Hz
1Hz
0.1Hz
2.5
60
1.0
For Line / Inverter changeover
operation
For PATTERN operation
For Alarm signal output
0
: Inactive (Y5 Ry excites at "ON signal" mode.)
1
: Active (Y5 Ry excites at "OFF signal" mode.)
0.0 to 10.0 Hz
G11S : 0 to 400 Hz
P11S : 0 to 120 Hz
0.0 to 30.0 Hz
0
: Thermal calculation
1
: Output current
G11S : Approx. 5 to 200% of rated current
P11S : Approx. 5 to 150% of rated current
0.1 to 60.0s
G11S : 0 to 400 Hz
P11S : 0 to 120 Hz
G11S : Approx. 5 to 200% of rated current
P11S : Approx. 5 to 150% of rated current
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
-
0
0.01A
0.1s
1Hz
0.01A
*1
10.0
60
*1
19
Function settings
Extension Terminal Functions (cont’d)
Function
Code Name
LED & LCD
Monitor
Setting range
LCD monitor
Display coefficient A
E40 COEF A
–999.00 to 999.00
Display coefficient B
E41 COEF B
–999.00 to 999.00
LED Display filter
LED Monitor
E42 DISPLAY FL
E43 LED MNTR
0.0 to 5.0s
0
: Output frequency 1 (Before slip compensation) (Hz)
1
: Output frequency 2 (After slip compensation) (Hz)
2
: Setting frequency (Hz)
3
: Output current (A)
4
: Output voltage (V)
5
: Motor synchronous speed (r/min)
6
: Line speed (m/min)
7
: Load shaft speed (r/min)
8
: Torque calculation value (%)
9
: Input power
10
: PID reference value
11
: PID reference value (remote)
12
: PID feedback value
0
: Setting value
1
: Output value
0
: Displays operation guidance
1
: Bar graph (Output freq.,Output current,and Output torque)
0
: Japanese
1
: English
2
: German
3
: French
4
: Spanish
5
: Italian
0(Soft) to 10(Hard)
(Function)
(Display at STOP mode)
LCD Monitor
(Function)
E44 LED MNTR2
E45 LCD MNTR
E46 LANGUAGE
Language
LCD Monitor
(Contrast)
E47 CONTRAST
Min.
Factory setting
unit
–30HP 40HP–
0.01
0.01
0.01
0.00
0.1s
0.5
-
0
-
0
-
0
-
1
-
5
Min.
unit
Factory setting
–30HP 40HP–
1Hz
1Hz
1Hz
1Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0
0
0
3
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
5.00
-
0
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
Control Functions of Frequency
Jump Hz
Control
Multi-Hz
Control
PATTERN
Operation
Function
Code Name
Jump
frequency
Multistep
frequency
setting
JOG frequency
PATTERN
operation
(Jump freq. 1)
(Jump freq. 2)
(Jump freq. 3)
(Hysteresis)
(Freq. 1)
(Freq. 2)
(Freq. 3)
(Freq. 4)
(Freq. 5)
(Freq. 6)
(Freq. 7)
(Freq. 8)
(Freq. 9)
(Freq.10)
(Freq.11)
(Freq.12)
(Freq.13)
(Freq.14)
(Freq.15)
(Mode select)
(Stage 1)
(Stage 2)
(Stage 3)
(Stage 4)
(Stage 5)
(Stage 6)
(Stage 7)
LCD monitor
C01 JUMP Hz 1
C02 JUMP Hz 2
C03 JUMP Hz 3
C04 JUMP HYSTR
C05 MULTI Hz-1
C06 MULTI Hz-2
C07 MULTI Hz-3
C08 MULTI Hz-4
C09 MULTI Hz-5
C10 MULTI Hz-6
C11 MULTI Hz-7
C12 MULTI Hz-8
C13 MULTI Hz-9
C14 MULTI Hz10
C15 MULTI Hz11
C16 MULTI Hz12
C17 MULTI Hz13
C18 MULTI Hz14
C19 MULTI Hz15
C20 JOG Hz
C21 PATTERN
C22
C23
C24
C25
C26
C27
C28
STAGE 1
STAGE 2
STAGE 3
STAGE 4
STAGE 5
STAGE 6
STAGE 7
*Setting for
operation time,
FWD/REV rotation and
ACC/DEC time select.
Frequency command 2
Analog setting signal filter
20
C30 FREQ CMD 2
C33 REF FILTER
Setting range
G11S : 0 to 400Hz
P11S : 0 to 120Hz
0 to 30Hz
G11S : 0.00 to 400.00Hz
P11S : 0.00 to 120.00Hz
G11S
0
1
2
: 0.00 to 400.00Hz
P11S : 0.00 to 120.00Hz
: Active (Mono-cycle operation, and then stops.)
: Active (Continuous cyclic operation while operation command is effective.)
: Active (Mono-cycle operation,and after continues at the latest setting frequency.)
• Operation time: 0.00 to 6000s
• F1 to F4 and R1 to R4
Code FWD / REV
ACC / DEC
F1 :
FWD
ACC1 / DEC1
F2 :
FWD
ACC2 / DEC2
F3 :
FWD
ACC3 / DEC3
F4 :
FWD
ACC4 / DEC4
R1 :
REV
ACC1 / DEC1
R2 :
REV
ACC2 / DEC2
R3 :
REV
ACC3 / DEC3
R4 :
REV
ACC4 / DEC4
0
1
2
3
4
5
6
7
8
9
10
11
: KEYPAD operation (
or
key)
: Voltage input (terminal 12) (0 to +10V DC, 0 to +5V DC)
: Current input (terminal C1) (4 to 20mA DC)
: Voltage and current input (terminals 12 and C1)
: Reversible operation with polarity (terminal 12) (0 to ±10V DC)
: Reversible operation with polarity (terminal 12 and V1) (0 to ±10V DC)
: Inverse mode operation (terminal 12 ) (+10 to 0V DC)
: Inverse mode operation (terminal C1) (20 to 4mA DC)
: UP/DOWN control 1 (initial freq. = 0Hz)
: UP/DOWN control 2 (initial freq. = last value)
: PATTERN operation
: DI option or Pulse train input
0.00 to 5.00s
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
0.01s
0.01s
0.01s
0.01s
0.01s
0.01s
0.01s
0.00
0.00
0.00
0.00
0.00
0.00
0.00
F1
F1
F1
F1
F1
F1
F1
-
2
0.01s
0.05
G11S/P11S
Motor Parameters
Function
Code Name
Number of motor 1 poles
Motor 1
(Capacity)
Motor 1
LCD monitor
P01 M1 POLES
P02 M1-CAP
(Rated current)
(Tuning)
P03 M1-Ir
P04 M1 TUN1
(On-line Tuning)
P05 M1 TUN2
(No-load current)
(%R1 setting)
(%X setting)
(Slip compensation control 1)
P06
P07
P08
P09
M1-Io
M1-%R1
M1-%X
SLIP COMP1
Setting range
2 to 14
30HP or smaller : 0.01 to 45.00kW
40HP or larger : 0.01 to 800.00kW
0.00 to 2000 A
0
: Inactive
1
: Active (One time tuning of %R1 and %X ( on motor stopping mode ))
2
: Active (One time tuning of %R1, %X and Io ( on motor running mode ))
0
: Inactive
1
: Active (Real time tuning of %R2)
0.00 to 2000 A
0.00 to 50.00 %
0.00 to 50.00 %
0.00 to +15.00
2
Factory setting
–30HP 40HP–
4
0.01kW
*1)
0.01A
*1)
-
0
Min.
unit
-
0
0.01A
0.01%
0.01%
0.01Hz
*1)
*1)
*1)
0.00
Min.
unit
Factory setting
–30HP 40HP–
High Performance Functions
Function
Code Name
Data initializing
High
(Data reset)
Performance
Auto-reset
(Times)
Functions
(Reset interval)
Fan stop operation
ACC/DEC
pattern
(Mode select)
Rev. phase sequence lock
Start mode
(Rotating motor pick up)
Energy-saving operation
DEC mode
Instantaneous overcurrent
limiting
Auto-restart
(Restart time)
(Freq. fall rate)
(Holding DC voltage)
(OPR command selfhold time)
Torque control
Active drive
PID
Control
PID control
(Mode select)
(Feedback signal)
(P-gain)
(I-gain)
(D-gain)
Y1-Y5C
Terminal
PTC thermistor
(Feedback filter)
(Mode select)
(level)
Droop operation
Serial Link
Serial link
RS-485
(Function select)
(Address)
(Mode select on no
response error)
(Timer)
(Baud rate)
(Data length)
(Parity check)
(Stop bits)
(No response error
detection time)
(Response interval )
Setting range
LCD monitor
0
: Manual set value
1
: Return to factory set value
0 (Inactive), 1 to 10 times
2 to 20s
0
: Inactive
1
: Active (Fan stops at low temperature mode)
0
: Inactive (linear acceleration and deceleration)
1
: S-shape acceleration and deceleration (mild)
2
: S-shape acceleration and deceleration (variable)
3
: Curvilinear acceleration and deceleration
0
: Inactive
1
: Active
0
: Inactive
1
: Active (Only Auto-restart after momentary power failure mode )
2
: Active (All start modes)
0
: Inactive
1
: Active (Only when torque boost "F09" is set at manual setting mode.)
0
: Normal (according to "H07" mode)
1
: Coast-to-stop
0
: Inactive
1
: Active
0.1 to 10.0s
0.00 to 100.00Hz/s
400 to 600V (460V)
200 to 300V (230V)
0.0 to 30.0s, 999s (999s : The operation command is held while DC link circuit voltage is larger
than 50V. )
G11S 0 : Inactive (Frequency control)
1 : Active (Torque control by terminal 12 (Driving))
(0 to +10V/0 to 200%)
2 : Active (Torque control by terminal 12 (Driving & Braking)
(0 to ±10V/0 to ±200%)
P11S 0 : Inactive (Fixed)
0
: Inactive
1
: Active
0
: Inactive
1
: Active (PID output 0 to 100% / Frefuency 0 to max.)
2
: Active (Inverse operation mode : PID output 0 to 100% / Frefuency max. to 0)
0
: Terminal 12 (0 to +10V)
1
: Terminal C1 (4 to 20mA)
2
: Terminal 12 (+10 to 0V)
3
: Terminal C1 (20 to 4mA)
0.01 to 10.00
0.0 : Inactive
0.1 to 3600.0s
0.00 : Inactive
0.01 to 10.0s
0.0 to 60.0s
0
: Inactive
1
: Active
0.00 to 5.00V
G11S : –9.9 to 0.0Hz
P11S : 0.0 (Fixed)
(Code) (Monitor) (Frequency command) (Operation command)
0:
X
× : Valid
1:
X
X
- : Invalid
2:
X
X
3:
X
X
X
1 to 31
0
: Trip and alarm (Er8)
1
: Operation for H33 timer, and alarm (Er8)
2
: Operation for H33 timer,and retry to communicate.
* If the retry fails, then the inverter trips("Er 8").
3
: Continuous operation
0 to 60.0s
0
: 19200 bit/s
1
: 9600
2
: 4800
3
: 2400
4
: 1200
0
: 8 bit
1
: 7 bit
0
: No checking
1
: Even parity
2
: Odd parity
0
: 2 bit
1
: 1 bit
0 (No detection), 1 to 60s
0.00 to 1.00s
-
0
1
1s
0
5
-
0
-
0
-
0
-
0
-
G11S : 0
P11S : 1
-
0
-
1
0.1s
0.01Hz / s
1V
0.5
10.00
470V
235V
0.1s
999
-
0
-
0
-
0
-
0
-
1
0.01
0.10
0.1s
0.0
0.01s
0.00
0.1s
0.5
-
0
0.01V
1.60
0.1Hz
0.0
-
0
1
1
-
0
0.1s
2.0
-
1
-
0
-
0
-
0
1s
0
0.01s
0.01
Motor 2
Function
Code Name
Maximum frequency 2
Function
LCD monitor
Code Name
Maximum compensation frequency U01 USER 01
during braking torque limit
Setting range
Min.
unit
1Hz
Factory setting
–30HP 40HP–
60
Min.
unit
Factory setting
–30HP 40HP–
75
0 to 65535
1
1 to 50%
1 to 50%
1 to 50%
1 to 50%
0 to 65535
0 to 65535
0 to 65535h
0 to 65535h
0 to 32767
1
1
1
1
1
1
1
1
1
819
410
U15 USER 15
Slip compensation filter
time constant
0 to 32767
1
556
546
U23 USER 23
Integral gain of continuous
operation at power failure
0 to 65535
1
1738
1000
U24 USER 24
Proportional gain of continuous
operation at power failure
0 to 65535
1
1024
1000
0, 1, 2
-
–75HP
0
100HP–
1
1st S-shape level at acceleration
2nd S-shape level at acceleration
1st S-shape level at deceleration
2nd S-shape level at deceleration
Main DC link
(Initial value)
capacitor (Measured value)
U02
U03
U04
U05
U08
U09
PC board capacitor powered on time U10
U11
Cooling fan operating time
U13
Magnetize current vibration
damping gain
USER 02
USER 03
USER 04
USER 05
USER 08
USER 09
USER 10
USER 11
USER 13
Input phase loss protection
U48 USER 48
RS-485 protocol selection
Speed agreement (Detection width)
/PG error (Delection timer)
PG error selection
Braking-resistor function select (up to 30HP)
Manufacturer's function (40HP or more)
U49
U56
U57
U58
U59
USER 49
USER 56
USER 57
USER 58
USER 59
U60 USER 60
Regeneration avoidance
at deceleration
U61 USER 61
Voltage detect offset and
gain adjustment
22
Setting range
LCD monitor
0, 1
0 to 50%
0.0 to 10.0s
0, 1
00 to A8 (HEX)
10
10
10
10
XXXX
0
0
0
1
0.1
1
0
10
0.5
1
00
0, 1
-
0
–30HP : 0 (Fixed.)
40HP– : 0, 1, 2
-
0
Protective Functions
Function
G11S/P11S
LED monitor
Description
Overcurrent protection • Stops running to protect inverter from an overcurrent resulting from overload.
(Short-circuit)
• Stops running to protect inverter from an overcurrent due to a short-circuit in the
(Ground fault)
output circuit.
• Stops running to protect inverter from an overcurrent due to a ground fault in the
output circuit.
• Stops running to protect inverter from an overcurrent resulting from ground fault in
the output circuit by detecting zero-phase current.
Overvoltage protection • The inverter stops when it detects an overvoltage in the DC link circuit.
Incoming surge
protection
• Protects the inverter against surge voltage between the main circuit power line
and ground.
• Protects the inverter against surge voltage in the main circuit power line.
Undervoltage
protection
• Stops the inverter when the DC link circuit voltage drops below undervoltage level.
• 40HP or larger model only
During
acceleration
During
deceleration
While running at
constant speed
Groung fault
• 460V : 800V DC or more
230V : 400V DC or more
• Protection is not assured if
excess AC line voltage is applied
inadvertently.
During
acceleration
During
deceleration
While running at
constant speed
• The inverter may be tripped by some other
protective function.
• 460V : 360V DC (30HP or smaller),
375V DC (40HP or larger)
• 230V : 180V DC (30HP or smaller),
186V DC (40HP or larger)
Input phase loss
• The inverter is protected from being damaged when open-phase fault occurs.
protection
Overheat protection • Stops the inverter when it detects excess heat sink temperature in case of cooling
fan failure or overload. This is also caused by short-circuit of terminals 13 and 11.
• Stops the inverter when it detects an abnormal rise in temperature in the inverter
unit caused by insufficient ventilation in cubicles or an abnormal ambient temperature.
• This is also caused by short-circuit of terminals 13 and 11 (overcurrent of 20mA
at terminal 13).
• When the built-in braking resistor overheats, the inverter stops discharging and
• G11S : 10HP or smaller model only
running.
• Function data appropriate for the resistor type (built-in/external) must be set.
Electronic thermal
overload protection
(Motor protection)
• This function stops the inverter by detecting an inverter overload.
• This function stops the inverter by detecting an overload in a standard motor or
inverter motor.
Fuse blown
• When a blown fuse is detected, the inverter stops running.
• When an output current exceeds the limit during acceleration, this function lowers
Stall prevention
output frequency to prevent the occurrence of an OC1 trip.
(Momentary
overcurrent limitation)
Motor 1 overload
Motor 2 overload
• 40HP or larger model only
• The stall prevention function can be disabled.
Output phase loss
error
Active drive
• If an unbalance of output circuits is detected during auto-tuning, this function issues
an alarm (and stops the inverter).
• During running in which acceleration is 60s or longer, this function increases the
• The acceleration time can be prolonged up to
acceleration time to prevent the occurrence of an OLU trip.
three times the preset time.
External alarm input • The inverter stops on receiving external alarm signals.
• Use THR terminal function (digital input).
• This function is activated when the motor temperature rises where PTC thermistor is
used for motor protection (H26: 1).
Overspeed protection • Stops the inverter when the output frequency exceeds the rated maximum
frequency by 20%.
PG error
• If disconnection occurs in pulse generator circuits, the inverter issues an alarm.
• The inverter outputs a relay contact signal when the inverter issued an alarm and
Alarm output
stopped.
(for any fault)
Alarm reset command • An alarm-stop state of the inverter can be cleared with the RESET key or by a
digital input signal (RST).
Alarm history memory • Store up to four instances of previous alarm data.
Storage of data on
• The inverter can store and display details of the latest alarm history data.
cause of trip
Memory error
• The inverter checks memory data after power-on and when the data is written. If
a memory error is detected, the inverter stops.
• Output terminals: 30A, 30B, and 30C
• Use the RST terminal function for signal input.
• Even if main power input is turned off, alarm
history and trip-cause data are retained.
KEYPAD panel
• If an error is detected in communication between the inverter and KEYPAD when
communication error the Keypad panel is being used, the inverter stops.
• When operated by external signals, the inverter
continues running. The alarm output (for any
fault) is not output. Only Er2 is displayed.
CPU error
• If the inverter detects a CPU error caused by noise or some other factor, the
inverter stops.
Option
• If a checksum error or disconnection is detected during communication, the
communication error inverter issues an alarm.
Option error
• If a linkage error or other option error is detected, the inverter issues an alarm.
Operation
• Er6 is indicated only when the inverter is forcedly stopped by [STOP 1] or [STOP 2]
procedure error
operation in E01to E09 (Set value: 30 or 31).
Output wiring error • This error is detected when the wiring on the inverter output is disconnected
unwired on auto-tuning.
Charging circuit alarm • This alarm is activated when the power supply is not applied to the main terminal
• 40HP or larger model only
L1/R or L3/T or charging-circuit relay is faulty.
RS-485 communication • If an RS-485 communication error is detected, the inverter issues an alarm.
error
NOTES : 1)Retaining alarm signal when auxiliary controll power supply is not used : If the inverter power supply is cut off while an internal alarm signal is being
output, the alarm signal cannot be retained. 2)To issue the RESET command, press the
key on the KEYPAD panel or connect terminals RST and CM and
disconnect them afterwards. 3)Fault history data is stored for the past four trips.
23
External Dimensions
24
G11S/P11S
Fig. 5
Fig. 7
Fig. 6
25