Bsi bs en 12629 5 4 2003 + a1 2010

BRITISH STANDARD

Machines for the
manufacture of
constructional
products from concrete
and calcium-silicate —
Safety —
Part 5-4: Concrete pipe coating
machines

ICS 91.200

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BS EN
12629-5-4:2003
+A1:2010


BS EN 12629-5-4:2003+A1:2010

National foreword
This British Standard is the UK implementation of
EN 12629-5-4:2003+A1:2010. It supersedes BS EN 12629-5-4:2003
which is withdrawn.
The start and finish of text introduced or altered by amendment is
indicated in the text by tags. Tags indicating changes to CEN text
carry the number of the CEN amendment. For example, text altered by
CEN amendment A1 is indicated by !".
The UK participation in its preparation was entrusted to Technical

Committee MCE/3/7, Machines for pre-cast concrete and calcium
silicate products — Safety.
A list of organizations represented on this committee can be obtained
on request to its secretary.
This publication does not purport to include all the necessary
provisions of a contract. Users are responsible for its correct
application.
Compliance with a British Standard cannot confer immunity
from legal obligations.

This British Standard was
published under the authority
of the Standards Policy and
Strategy Committee on
31 March 2004

© BSI 2010

ISBN 978 0 580 63128 3

Amendments/corrigenda issued since publication
Date

Comments

31 October 2010

Implementation of CEN amendment A1:2010

EUROPEAN STANDARD

EN 12629-5-4:2003+A1

NORME EUROPÉENNE
EUROPÄISCHE NORM

September 2010

ICS 91.220

Supersedes EN 12629-5-4:2003

English Version

Machines for the manufacture of constructional products from
concrete and calcium-silicate - Safety - Part 5-4: Concrete pipe
coating machines
Machines pour la fabrication de produits de construction en
béton et silico-calcaire - Sécurité - Partie 5-4: Machines de
revêtement des tuyaux en béton

Maschinen für die Herstellung von Bauprodukten aus Beton
und Kalksandsteinmassen - Sicherheit - Teil 5-4:
Maschinen zum Beschichten von Betonrohren

This European Standard was approved by CEN on 3 November 2003 and includes Amendment 1 approved by CEN on 5 August 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels

© 2010 CEN

All rights of exploitation in any form and by any means reserved
worldwide for CEN national Members.

Ref. No. EN 12629-5-4:2003+A1:2010: E


BS EN 12629-5-4:2003+A1:2010
EN 12629-5-4:2003+A1:2010

Contents
page
Foreword ...................................................................................................................................................................... 3
Introduction ................................................................................................................................................................. 4
1

Scope .............................................................................................................................................................. 5

2

Normative references .................................................................................................................................... 5

3

Terms and definitions ................................................................................................................................... 5

4

List of significant hazards ............................................................................................................................ 6

5
5.1
5.2

!Safety requirements and/or protective measures"
" ........................................................................... 7
General ............................................................................................................................................................ 7
!Concrete coating machines"
" .............................................................................................................. 7

6

!Verification of safety requirements and/or protective measures"
" .................................................. 8

7

Information for use ........................................................................................................................................ 8

8

Marking ........................................................................................................................................................... 8

Annex A (informative) Definitions of terms .............................................................................................................. 9
Annex B (informative) Hazard zones ....................................................................................................................... 11
Annex ZA (informative) !Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC"
" ........................................................................................... 13

2


BS EN 12629-5-4:2003+A1:2010
EN 12629-5-4:2003+A1:2010

Foreword
This document (EN 12629-5-4:2003+A1:2010) has been prepared by Technical Committee CEN/TC 151
“Construction equipment and building material machines - Safety”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical text or
by endorsement, at the latest by March 2011, and conflicting national standards shall be withdrawn at the latest by
March 2011.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights.
CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document includes Amendment 1, approved by CEN on 2010-08-05.
This document supersedes EN 12629-5-4:2003.
The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ".

This document has been prepared under a mandate given to CEN by the European Commission and the European
Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document.
!The series "Machines for the manufacture of constructional products from concrete and calcium – silicate –
Safety" consists of following parts:
Part 1: Common requirements
Part 2: Block making machines
Part 3: Slide and turntable machines
Part 4: Concrete rooftile making machines
Part 5.1: Concrete pipe machines manufacturing in the vertical axis
Part 5.2: Concrete pipe machines manufacturing in the horizontal axis
Part 5.3: Pipe prestressing machines
Part 5.4: Concrete pipe coating machines
Part 6: Stationary and mobile equipment for the manufacture of precast reinforced products
Part 7: Stationary and mobile equipment for the benched manufacture of prestressed products
Part 8: Machines and equipment for the manufacture of constructional products from calcium silicate (and
concrete)."
!deleted text"
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden,
Switzerland and United Kingdom.

3


BS EN 12629-5-4:2003+A1:2010
EN 12629-5-4:2003+A1:2010

Introduction
!This European Standard is a Type C-standard as stated in EN ISO 12100.
The machinery concerned and the extent to which hazards, hazardous situation and events are covered are
indicated in the scope of this document.
When provisions of this type C document are different from those, which are stated in type A or B documents, the
provisions of this type C document take precedence over the provisions of the other documents, for machines that
have been designed and built according to the provisions of this type C document.
This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010
specific for the concrete pipe coating machines as defined in Clause 3.
With the aim of clarifying the intentions of the document it should be noticed that the following assumptions were
made when producing it:


specific conditions of use or environmental conditions out of the scope of the document shall be the subject of
negotiations between the manufacturer and the user/owner,



the equipment will only be used by competent and designated persons,



the place of use/installation is adequately lit,



all operations are carried out by specially trained operators."

4

BS EN 12629-5-4:2003+A1:2010
EN 12629-5-4:2003+A1:2010

1

Scope

1.1 !This part of EN 12629, taken together with EN 12629-1:2000+A1:2010, applies to concrete pipe coating
machines as defined in Clause 3.
EN 12629-1:2000+A1:2010 specifies general requirements applicable to machines for the manufacture of
constructional products from concrete and calcium–silicate.
This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010
specific to the machines it covers."
1.2 !This European Standard deals with all significant hazards pertinent to these machines, when they are
used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see
Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks
arising from the significant hazards."
!deleted text"
This standard establishes safety requirements and/or methods of protection which applies to these machines.
1.3 This European standard applies to the concrete pipe coating making machines which may form an integral
part of a pipe making process plant.
1.4 !This document is not applicable to concrete pipe coating machines, which are manufactured before the
date of publication of this document by CEN."

2

Normative references

!The following referenced documents are indispensable for the application of this document. For dated

references, only the edition cited applies. For undated references, the latest edition of the referenced document
(including any amendments) applies.
EN 1050:1996, Safety of machinery — Principle for risk assessment
EN 12629-1:2000+A1:2010, Machines for the manufacture of constructional products from concrete and calciumsilicate — Safety — Part 1: Common requirements
EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic
terminology, methodology (ISO 12100-1:2003)
EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical
principles (ISO 12100-2:2003)"

3

Terms and definitions

!For the purposes of this document, the terms
EN 12629-1:2000+A1:2010 and the following apply."

and

definitions

given

in

EN ISO 12100-1:2003,

3.1
coating machine
machine used to apply a protective coating of concrete or mortar over the high tensile wire reinforcement wound
around the concrete pipe

5


BS EN 12629-5-4:2003+A1:2010
EN 12629-5-4:2003+A1:2010

3.2
coating machine by deposit by vibration
machine used to apply a protective coating of concrete by deposit by vibration over the prestressed wire wound
around the concrete pipe in horizontal position
3.3
coating machine by impact
machine used to apply a protective coating of mortar by deposit by impact over the prestressed wire wound around
the concrete pipe in horizontal or vertical position

4

List of significant hazards

This clause contains all hazards, as far as they are dealt with in this European Standard, identified by risk
assessment significant for this type of machinery and which require action to eliminate or reduce risk.
!In accordance with Clause 4 of EN 12629-1:2000+A1:2010 the hazard zones described in the following tables
are illustrated in Annex B."
Table 1 — Coating machines by deposit by vibration - List of hazards and hazardous situations
List of hazards as per
annex A of EN 1050:1996

List of hazards and hazardous situations

HAZARD ZONES
(See Informative annex B,
Figure B.1)

1 Mechanical hazards
1.2 Shearing hazards

−

Between the rails and the wheels of the pipe transport
cart

1

1.6 Impact hazards

−

With concrete feeder while moving

5

In contact with the rotating pipe during coating
operation

2

6

1.8 Friction

hazards

or

abrasion −

4. Noise hazards

−

From vibrators set up on the hopper to compact the
coating concrete

19 Slip, trip and fall hazards

−

From the gangway 1°

−

From the access ladder to the gangway 2°

−

From the gangway 2°

6

3, 4, 5

BS EN 12629-5-4:2003+A1:2010
EN 12629-5-4:2003+A1:2010

Table 2 — Coating machines by deposit by impact- List of hazards and hazardous situations
List of hazards and
hazardous situations

List of hazards and hazardous situations

HAZARD ZONES
(See Informative annex B,
Figure B.2)

1 Mechanical hazards
1.1 Crushing hazards

−

Between support and ground

1

1.5 Drawing-in and trapping −
hazards

From rotating turn-table and concrete pipe during
coating operation

2

1.9 High pressure fluid −
injection or ejection hazards

From penetrated compressed mortar

3

4 Noise

−

From the mortar spraying device

5

19 Slip, trip and fall hazards

−

From the access-platform

4

−

During working in the operating area

5

!Safety requirements and/or protective measures"
"

!

5.1

General

Machinery shall comply with the safety requirements and/or protective measures of this clause and, unless
otherwise specified in this standard, with the relevant requirements of EN 12629-1:2000+A1:2010. In addition, the
machine shall be designed according to the principles of EN ISO 12100 for hazards relevant but not significant,
which are not dealt with by this document.
NOTE
For hazards which are to be reduced by the application of an A or B-level standard such as
EN ISO 13850, EN ISO 13857, EN 60204-1, and for hydraulic, pneumatic or other machinery dealt with in standards for
common uses, the manufacturer should carry out a risk assessment to establish the requirements of the A or B-level or other
standard which are to be applied. This specific risk assessment should be part of the general risk assessment of the machine.

Where it is known that the installation site already contains elements that can be considered as risk reduction
means, the design of the machine may take these elements into consideration (see also Clause 7)."
!

5.2

Concrete coating machines"
"

In accordance with clause 5 of !EN 12629-1:2000+A1:2010", the hazard zones marked 1 to 6 at annexes A

and B of this standard, are to be guarded as described in the following tables.

7


BS EN 12629-5-4:2003+A1:2010
EN 12629-5-4:2003+A1:2010

Table 3 — Requirements for concrete coating machines by deposit by vibration

Hazards Zones

Reference Clause 4
(Table 1)

Requirements and
measures. See
!Clause 5 of
EN 126291:2000+A1:2010"
"

Hazards

1

Shearing

1.2

5.2

2

Friction or abrasion

1.8

5.2

Slip, trip and fall

19

5.2

Impact

1.6

5.2

Slip, trip and fall

19

Noise

4

3

4
5

6

5.7

Table 4 — Requirements for concrete coating machines by deposit by impact

Hazards Zones

6

Hazards

Reference Clause 4
(Table 2)

Requirements and
measures. See
!Clause 5 of
EN 126291:2000+A1:2010"
"

1

Crushing

1.1

5.2

2

Drawing-in and trapping

1.5

5.2

3

High pressure fluid injection or ejection

1.9

5.2

4

Slip, trip and fall

19

5.2

5

Noise

4

5.7

!Verification of safety requirements and/or protective measures"
"

!For verification with safety requirements and/or protective measures, see EN 12629-1:2000+A1:2010."

7

Information for use

See !EN 12629-1:2000+A1:2010".

8

Marking

See !EN 12629-1:2000+A1:2010".

8


BS EN 12629-5-4:2003+A1:2010
EN 12629-5-4:2003+A1:2010

Annex A
(informative)
Definitions of terms

Key
1)
2)
3)
4)
5)
6)

Heads
Vibrating hopper
Mobile feeder
Hoister
Pipe transport cart
Gangways
Figure A.1 — Concrete coating machine by deposit by vibration
9


BS EN 12629-5-4:2003+A1:2010
EN 12629-5-4:2003+A1:2010

Key
1) Usual mortar spraying device
(mortar feeding by
screw conveyor and pressurized air)
2) Mortar conveying hose
3) Spraying nozzle
4) Nozzle retainer
5) Movable support

6) Turntable
7) Drive of turntable
8) Frame
9) Spindle
10) Drive of spindle
11) Protective grating with sliding
doors
A) Access platform
B) Control desk
C) Switch cabinet
Figure A.2 — Concrete coating machine by deposit by impact
10


BS EN 12629-5-4:2003+A1:2010
EN 12629-5-4:2003+A1:2010

Annex B
(informative)
Hazard zones

Hazards

Hazards

Zones

Reference

Requirements and

Clause 4

measures. See

(Table 1)

!Clause 5 of
EN 126291:2000+A1:2010"
"

1

Shearing

1.2

2

Friction or abrasion

1.8

5.2

3

Slip, trip and fall

19

5.2

4

Slip, trip and fall

19

5.2

5

Impact

1.6

5.2

Slip, trip and fall

19

Noise

4

6

5.2

5.7

Figure B.1 — Concrete coating machine by deposit by vibration

11


BS EN 12629-5-4:2003+A1:2010
EN 12629-5-4:2003+A1:2010

Hazards

Hazards

Zones

Reference

Requirements and

Clause 4

measures. See

(Table 1)

!Clause 5 of
EN 126291:2000+A1:2010"
"

1

Crushing

1.1

5.2

2

Drawing-in and

1.5

5.2

1.9

5.2

trapping hazards
3

High pressure fluid
injection or ejection
hazards

4

Slip, trip and fall

19

5.2

5

Noise

4

5.2

Figure B.2 — Concrete coating machines by deposit by impact

12


BS EN 12629-5-4:2003+A1:2010
EN 12629-5-4:2003+A1:2010

Annex ZA
(informative)
!Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC

This European Standard has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association to provide a means of conforming to Essential Requirements of the New
Approach Directive 2006/42/EC.

Once this standard is cited in the Official Journal of the European Union under that Directive and has been
implemented as a national standard in at least one Member State, compliance with the normative clauses of this
standard confers, within the limits of the scope of this standard, a presumption of conformity with the relevant
Essential Requirements of that Directive and associated EFTA regulations.
WARNING — Other requirements and other EU Directives may be applicable to the product(s) falling within the
scope of this standard."

13


BS EN 12629-5-4:2003+A1:2010
EN 12629-5-4:2003+A1:2010

!deleted text"

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BS EN
12629-5-4:2003
+A1:2010

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