PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM
Long Son Petrochemicals Co., Ltd
Contract No.: LSP-CA-136
METHOD STATEMENT FOR
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not,
under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than
that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex
Doc.No.: OL1-2D34-010004
n Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Package A1: OLEFINS PLANT
Rev. 0
Page
1 of 54
PILE PRESSING WORK
EPC Project No. :036909C
SUBCON. Doc No.: PTSC-TPSK-D34010004
METHOD STATEMENT FOR
PILE PRESSING WORK & PILE CUTTING WORK
SUBCONTRACT DOCUMENT REVIEW
Long Son Petrochemicals Co., Ltd
1 REVISE AND RESUBMIT
PROJ.
PETROCHEMICAL COMPLEX IN SOUTH
VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM
CLIENT:
Long Son Petrochemicals Co., Ltd
OF
2 TO BE ISSUED AS FINAL PROVIDED
COMMENTS ARE INCORPORATED
3 NO COMMENT – FINAL ISSUE
SUBCONTRACT No.
4 FOR INFORMATION ONLY (INTERNAL
USE)
036909C-1000-CS-1300-0001
ITEM : Piling work
U.O.: TPSK Consortium
BY:
DATE:
DOCUMENT CLASS:
0
15/04/2020
ISSUE FOR CONSTRUCTION
A
13/02/2020
ISSUE FOR REVIEW
NGUYEN QUANG DANG
NGUYEN XUAN CUONG
NGUYEN DUC THIEN
REV.
DATE
(DD/MM/YYYY)
STATUS
WRITTEN BY
(name & visa)
CHECKED BY
(name & visa)
APPROV./AUTHOR. BY
(name & visa)
DOCUMENT REVISIONS
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
Rev.
0
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Page
2 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
DOCUMENT INFORMATION
The following required information is minimum requirement which need to be
updated each time the document is changed.
Created by
: Mr Nguyen Quang Dang
Review Frequency
: As required
File Name
: PTSC-TPSK-D34-010004
List of Qualified Approvers
: Refer to Cover Page
Locations of Controlled Copies: TPSK EDMS
Master Document
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☐ PM
☐ CO
☐ FT
☐ ME
☐ QM
☐ CM
☐ FF
☐ PE
☐ SE
☐ EE
☐ IE
☐ PL
☐ ……
☐ EM
☐ IF
☐ PC
Copied Document
☐ CV
☐ ES
☐ LE
☐ PM
☐ CO
☐ FT
☐ ME
☐ QM
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☐ FF
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☐ IE
☐ PL
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(E-file)
Management of Change
: ☐ Internal (MOC No.)
☐ External (Project Correspondence No.)
☒ New issue
Related Documents
PTSC- No.1-5
Document Number
Document Title
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
Doc.No.: OL1-2D34010004
Rev.
0
Rev
.
Date
(dd/mm/
yyyy)
A
0
13/02/2020
15/04/2020
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Item
Pag
e
Articl
e
Page
3 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
REVISION LOG
Revised Detail
Description
ISSUE FOR REVIEW
ISSUE FOR CONSTRUCTION
TPSK
DISTRIBUTION
FORWard,
APPROVAL
(IFHoAPPLICABLE)
PTSC-INTERNAL
No.1-5 Le Duan
Street, Ben Nghe
District 1,
Chi Minh City
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
Doc.No.: OL1-2D34010004
Rev.
0
PTSC- No.1-5
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Page
4 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
CONTENTS/ MỤC LỤC
1.
SCOPE OF WORK/ PHẠM VI CÔNG VIỆC............................................................................7
2.
STANDARD REFERENCE/ TIÊU CHUẨN ÁP DỤNG............................................................7
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
Rev.
0
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Page
5 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
3.
3.1
3.2
3.3
PREPARATION WORK/ CƠNG TÁC CHUẨN BỊ...................................................................9
Preparation/ Cơng tác chuẩn bị...............................................................................................9
Equipments and Materials/ Thiết bị và vật liệu......................................................................10
Survey work/ Công tác trắc đạc............................................................................................10
4.
SPUN PILE TRANSPORTATION/ VẬN CHUYỂN CỌC PHC...............................................11
5.
5.1
5.2
UNLOADING PHC PILE/ HẠ CỌC PHC...............................................................................12
Equipment and accessories for unloading pile/ Thiết bị và phụ kiện cho việc hạ cọc............12
Pile Storage area/ Khu chứa cọc..........................................................................................16
6.
6.1
6.2
METHOD FOR PRE-DRILLING/ BIỆN PHÁP KHOAN DẪN BẰNG MÁY CƠ SỞ................17
Mobilization and installation of machine/ Huy động và lắp đặt thiết bị...................................17
The method of installing the machines for drilling will be described in detail in a separate
method / Biện pháp lắp đặt máy móc cho cơng tác khoan hạ cọc sẽ được mô tả chi tiết trong
biện pháp riêng..................................................................................................................... 17
6.3 The procedure of pre-drilling/ Biện pháp khoan dẫn cọc bằng máy......................................17
6.3.1 Survey work/ Công tác trắc đạc............................................................................................18
6.3.2 Setting drilling machine/ Định vị máy khoan..........................................................................20
6.3.3 Predrilling/ Khoan dẫn........................................................................................................... 21
7.
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
METHOD FOR PHC SPUN PILE CONSTRUCTION BY PRESSING MACHINE / BIỆN PHÁP
THI CÔNG ÉP CỌC LY TÂM PHC.......................................................................................21
Procedure of pressing method / Quy trình thi công ép cọc....................................................21
Machine installation/ Lắp đặt máy (as attached drawing)......................................................22
Sequence of pressing machine erection / Trình tự lắp máy..................................................22
Examination by third Party/ Máy ép cọc được kiểm định bởi đơn vị độc lập..........................26
Setting of pile / Lắp dựng cọc................................................................................................26
Preliminary technological pressing piles/ Ép cọc thử............................................................26
Pressing mass pile / Ép cọc đại trà.......................................................................................27
Pile head temporary cutting and protection / Cắt cọc và bảo vệ đầu cọc tạm thời................31
8.
8.1
8.2
IMPLEMENTATION/ TỔ CHỨC THI CÔNG.........................................................................41
Site organization chart/ Sơ đồ tổ chức..................................................................................41
Manpower and equipment mobilization plan/ Kế hoạch huy động nhân lực và thiết bị..........42
9.
CONSTRUCTION SCHEDULE PLAN/ KẾ HOẠCH QUẢN LÝ TIẾN ĐỘ..............................42
10.
SCHEDULE GUARANTEES SYSTEM/ HỆ THỐNG KIỂM SOÁT TIẾN ĐỘ.........................42
11.
HEALTH, SAFETY AND ENVIRONMENT CONTROL / CƠNG TÁC ĐẢM BẢO AN TỒN
LAO ĐỘNG, VỆ SINH MÔI TRƯỜNG..................................................................................43
12.
RISK MANAGEMENT/ QUẢN LÝ RỦI RO............................................................................52
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
Rev.
0
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Page
6 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
1. SCOPE OF WORK/ PHẠM VI CÔNG VIỆC
This Methoddescribes the pile installation work for Petrochemical Complex in South of
Vietnam Project, Package A1 – Olefin Plant.
Đây là biện pháp thi công cọc cho gói thầu A1 nhà máy Olefin thuộc dự án Hóa dầu Long
Sơn
The statement consists of Site preparation, Material Supply, Construction Procedure,
Inspection Procedure, and Quality Assurance related to Sub-Contractor’s responsibility for
implementation of the whole work.
Biện pháp thi công bao gồm công tác Chuẩn bị mặt bằng , Cung ứng vật tư, Quy
trình thi cơng, Quy trình quản lý và đảm bảo chất lượng liên quan đến trách nhiệm
thực hiện của Nhà thầu phụ cho tồn bộ cơng việc của gói thầu.
It is confirmed that the whole works is executed according to technical requirement and
designed drawings of the Project.
Nhà thầu cam kết thực hiện công việc theo yêu cầu kỹ thuật bản vẽ thiết kế của dự
án.
The tentative quantities of pile are shown as below:
Khối lượng thi cơng dự kiến của gói thầu như sau:
Table 1. Quantity of piling / Bảng 1. Khối lượng
No.
Size/ Hạng mục
STT
Unit
ĐV
Quantity
Khối
lượng
Remark
Ghi chú
Pile Pressing/ Ép cọc
1
2
Pile Pressing Equipment Transportation
(Pressing Equipment)/ Vận chuyển thiết bị
ép cọc (máy ép cọc)
Set
D600 PHC PILE pressing Ép cọc PHC D600
m
Bộ
1
TBA
2. STANDARD REFERENCE/ TIÊU CHUẨN ÁP DỤNG
Requirements for testing and piling works shall conform to the latest revisions and
amendments of the following Standards.
Công tác thi cơng và thí nghiệm cọc tn theo các tiêu chuẩn hiện hành và cập
nhật nhất như sau:
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Long Son Petrochemicals
Co., Ltd
Package A1: OLEFINS PLANT
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
METHOD STATEMENT FOR
Rev.
0
PILE PRESSING WORK
Page
7 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
Table 2. List of applicable standard and specification/ Danh mục tiêu chuẩn và yêu
cầu kỹ thuật áp dụng
OL1-2R02-01011000-MS-14300001
Technical specification for Piles (Rev.0)
TCVN 9394: 2012
Pile Pressing and Driving – Standard for construction, checking
and acceptance
ASTM C150
Standard Specification for Portland Cement
TCVN 6260-2009
Portland Blended Cement Specification
TCVN 4506: 2012
Water for mixing concrete and mortar – Technical specifications
TCVN 7570: 2006
Aggregates for concrete and mortar –Specifications
ASTM C33
Standard Specification for Concrete Aggregates
Standard Test Method for Piles under Static Axial Compressive
Load
Standard Test Methods for Deep Foundations Under Lateral
Load
Standard Test Methods for Deep Foundations Under Static Axial
Tensile Load.
ASTM D1143
ASTMD3966
ASTM D3689
ASTM D4945
Standard Test Method for High-strain Dynamic Testing of pile
ASTM D5882
Standard Test Method for Strain Intergrity test (PIT) Testing of
pile
TCVN 1691: 1975
Manual arc welding
TCXD 9398: 2012
Survey works in construction – General requirements
TCVN 5308-1991
Safety Procedure on Construction
TCVN 4055: 1985
Construction organization
15/2013/NĐ-CP
Decree of quality management of construction works
L1-2R02-01011000-MS-14300001
Tiêu chuẩn kỹ thuật cho cọc (Rev. 0)
TCVN 9394: 2012
Đóng và ép cọc – Tiêu chuẩn thi cơng và nghiệm thu
ASTM C150
Tiêu chuẩn kỹ thuật xi măng pooclăng
TCVN 6260-2009
Đặc điểm kỹ thuật tiêu chuẩn cho xi măng Portland
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Long Son Petrochemicals
Co., Ltd
Package A1: OLEFINS PLANT
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
METHOD STATEMENT FOR
Rev.
0
PILE PRESSING WORK
Page
8 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
TCVN 4506: 2012
Nước trộn bê tông và vữa – yêu cầu kỹ thuật
TCVN 7570: 2006
Cốt liệu cho bê tông và vữa – yêu cầu kỹ thuật
ASTM C33
Tiêu chuẩn kỹ thuật cốt liệu bê tơng
ASTM D1143
Phương pháp thí nghiệm tải trọng nén tĩnh dọc trụccho cọc
móng sâu
ASTMD3966
Phương pháp thí nghiệm đẩy ngang cho cọc móng sâu
ASTM D3689
Phương pháp thí nghiệm tải trọng nhổ tĩnh dọc trục cho cọc
móng sâu
ASTM D4945-00
Tiêu chuẩn thí nghiệm tải trọng động biến dạng lớn
ASTM D5882
Tiêu chuẩn thí nghiệm tải trọng động biến dạng nhỏ PIT
TCVN 1691: 1975
Mối hàn hồ quang điện bằng tay
TCXD 9398: 2012
Công tác trắc địa trong xây dựng cơng trình
TCVN 5308-1991
Quy trình kỹ thuật an tồn trong xây dựng
TCVN 4055: 1985
Tổ chức thi cơng
15/2013/NĐ-CP
Quản lý chất lượng cơng trình xây dựng
3. PREPARATION WORK/ CƠNG TÁC CHUẨN BỊ
3.1 Preparation/ Công tác chuẩn bị
Construction site shall be prepared stably enough for machine movement and safety
operation, detail as following:
Mặt bằng công trường sẽ được chuẩn bị để đảm bảo ổn định cho máy móc trong
q trình di chuyển và thi công, cụ thể như sau:
-
The Sub-Contractor shall use steel plate for construction area of soft ground.
-
Existing grass and trees shall be cleared and collected to regulated area.
-
Khu vực có mặt bằng thi cơng yếu, nhà thầu phụ sẽ sử dụng tấm tơn lót để máy
móc di chuyển khi thi công.
-
Cây bụi và cỏ sẽ được dọn sạch và thu gom lại vị trí thích hợp được Chủ đầu tư cho
phép.
Temporary facilities shall be set up and provided for the securities, safety and operation of
the whole work. Temporary facilities include the following items:
Các cơng trình tạm sẽ được lắp đặt, cung cấp phục vụ công tác an ninh, an tồn
cơng trường và đảm bảo sự thi cơng bình thường của cơng trường. Các hạng mục
cơng trình phụ tạm chính được dự kiến bố trí bao gồm:
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
Rev.
0
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Page
9 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
-
Set up site office, toilet, washing bay, parking area. All these temporary facilities
shall be set up at suitable place which approved by Main-Contractor.
-
The Sub-Contractor shall use our own generators for electric supply.
-
Văn phịng cơng trường, nhà vệ sinh, bãi đỗ xe,.. Các hạng mục này sẽ được lắp
đặt tại vị trí thích hợp, được sự chấp nhập của Tổng thầu.
-
Nhà thầu phụ sẽ sử dụng máy phát điện trong quá trình thi công.
3.2 Equipments and Materials/ Thiết bị và vật liệu
Machine and equipment used for the Project are calibrated by legal department according
to the regulation and approved before using.
All materials used for the Project shall be approved before using and submitted with quality
certificate of manufacture and testing result as the Project’s requirement.
Máy móc thiết bị sử dụng trong thi cơng được đăng kiểm bởi cơ quan chức năng theo các
quy định hiện hành và phải được nghiệm thu kiểm tra trước khi đưa vào sử dụng.
Vật liệu sử dụng trong thi công được chấp thuận trước khi sử dụng và được đệ trình cùng
với chứng chỉ chất lượng của nhà sản xuất cà kết quả thí nghiệm theo yêu cầu dự án.
3.3 Survey work/ Công tác trắc đạc
Benchmark of the project includes:
-
Benchmark system provided by the Supervisor and/ or the Owner;
-
Axis plan;
-
Secondary benchmark system.
Center point coordinate must be set out by total station and marked by suitable stakes.
Mốc trắc đạc cơng trình bao gồm:
-
Hệ thống mốc trắc đạc do Tư vấn và/ hoặc Chủ đầu tư bàn giao;
-
Mặt bằng lưới trục công trình;
-
Hệ thống mốc thứ cấp phục vụ trong quá trình thi công.
Tọa độ tâm điểm được định vị bằng máy tồn đạc và cắm mốc bằng vật liệu thích hợp.
Figure 1. Survey work/ Công tác trắc địa
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
Doc.No.: OL1-2D34010004
Rev.
0
PTSC- No.1-5
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Steel bar at least
80cm height
3 chain sling
Page
10 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
4. SPUN PILE TRANSPORTATION/ VẬN CHUYỂN CỌC PHC
PHC pile are transported to construction site by trailer truck. The transportation of pile on
the road shall commit to Vietnamese Transportation Law. Moreover, all piles must be
secured completely on the trailer following to below instruction figure:
2 layers of pile
Wooden stopper
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
Rev.
0
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Page
11 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
Spun Pile
Chain sling x3
have safety latch
Steel Bar
Wooden Stopper
at least 80cm
5. UNLOADING PHC PILE/ HẠ CỌC PHC
5.1 Equipment and accessories for unloading pile/ Thiết bị và phụ kiện cho việc hạ cọc
PHC pile are transported to construction site by trailer truck. Use available Crane to unload
pile to concentration area. Crane used could be crawler crane or mobile terrain crane with
35ton capacity.
Cọc PHC sẽ đc chuyển đến cơng trường bằng xe rơ móc. Sử dụng cẩu có sẵn trên cơng
trường để hạ cọc xuống vị trí tập kết. Cẩu được sử dụng có thể là cẩu xích hoặc cẩu tự
hành với năng lực khoảng 35 tấn.
Weight of PHC pile/ Bảng trọng lượng cọc PHC
L (m)
5
6
7
8
9
10
11
12
13
14
15
PTSC- No.1-5
D600
0,39 (Ton/m)
1,96
2,36
2,75
3,14
3,53
3,93
4,32
4,71
5,11
5,50
5,89
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
Doc.No.: OL1-2D34010004
Rev.
0
PTSC- No.1-5
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Page
12 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
Rev.
0
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Page
13 of
54
-
Crane Capacity: 35T
-
Boom length: 15.5m
-
Max. Radius: 8.0m
-
Lifting capacity: 12.65T
-
Weight of Load: 5.89T (for 1 pile D600, L=15m)
-
Length of load: 15m
-
Safety Factor: 2.14 ( 46.5% Load capacity)
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
- Công suất cẩu: 35T
- Chiều dài cần: 15,5m
- Tối đa Bán kính: 8,0m
- Sức nâng: 12,65T
- Trọng lượng tải: 5,89T (cho 1 cọc D600, L = 15m)
- Chiều dài tải: 15m
- Hệ số an toàn: 2,14 (công suất tải 46,5%)
Load chart of crane 35ton
- Chocking crane by guard wood before unloading/ Chặn cẩu bằng gỗ trước khi hạ cọc.
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
Rev.
0
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Page
14 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
- Checking actualy lifting force and stroke unloading pile/ Kiểm tra lực nâng thực tế và bốc
dỡ cọc.
- Angle between two cables > 300/ Góc giữa 2 cáp cẩu lớn hơn 300
- Signal, Verbal command will be clear/ Tín hiệu, khẩu hiệu sẵn sàng
- Enough light to undoad/ Chuẩn bị đủ ánh sáng khi hạ cọc
- The pile had head and bottom. We use a hook at bottom and C-Clamp at head to hang
the pile. The shape of these are shown in the pictures below./ Cọc có hai đầu. Sử dụng
móc ở đáy và kẹp C ở đầu để móc treo cọc. Hình dạng móc và kẹp thể hiện trong hình
dưới đây:
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
Rev.
0
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Hook
Page
15 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
C-Clamp
Use C-clamp
Use hook
- Hook are certificated tool while C-Clamp are fabricated in mechanical shop by SS400
steel plate thickness 20mm. Calculation for Clamp is in the attachment. In technical point of
view, Using C-clamp is safer than using hook for unloading PHC pile. The Sub-contractor
makes sure that C-clamp is only use for unloading PHC pile / Móc đã có chứng nhận kiểm
định trong khi kẹp C được chế tạo tại xưởng từ thép SS400 dày 20mm. Tính tốn cho kẹp
C được đính kèm ở cuối. Từ khía cạnh kỹ thuật, sự dụng kẹp C là an tồn hơn dùng móc
trong việc cẩu hạ cọc. Nhà thầu sẽ đảm bảo kẹp C chỉ được sử dụng cho việc cẩu hạ cọc.
5.2 Pile Storage area/ Khu chứa cọc
Pile storage area will be set up near pile installation area. It will be shifted depending on
Pile installation area/ Khu chứa cọc được bố trí gần khu vực thi công. Kho chứa cọc được
sắp xếp tùy thuộc vào khu vực lắp dựng cọc.
Pile marking will be carried out at the factory . Pile segment shall be painted in every 1.0m
interval. This will be applied from pile toe to pile top of each pile segment / Đánh dấu cọc sẽ
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
Rev.
0
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Page
16 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
được thực hiện tại nhà máy. Đoạn cọc phải được sơn trong mỗi khoảng 1,0m. Điều này sẽ
được áp dụng từ mũi cọc đến đỉnh cọc của từng đoạn cọc.
Layout of Pile Storage Yard at Project Site / Mặt bằng khu chứa cọc tại công trường
6. METHOD FOR PRE-DRILLING/ BIỆN PHÁP KHOAN DẪN BẰNG MÁY CƠ SỞ
6.1 Mobilization and installation of machine/ Huy động và lắp đặt thiết bị
Site drilling equipment shall be modern equipment suitable for the conditions of the site and
the depth of investigation envisaged.
Nhà thầu sẽ huy động máy khoan phù hợp với điều kiện địa chất và chiều sâu thi công.
All equipments which will be mobilized to the site shall be carefully checked to be in good
working conditions before entering into the site, clearance surrounding the site shall be
always kept. All certificates of equipments must be valid during implementation of the
works.
Các thiết bị huy động đến công trường sẽ được kiểm tra đảm bảo hoạt động tốt và cịn hạn
kiểm định trước khi huy động đến cơng trường.
Installation of machinery for the pile driving will be described in a detail Method statement.
6.2 The method of installing the machines for drilling will be described in detail in a
separate method / Biện pháp lắp đặt máy móc cho cơng tác khoan hạ cọc sẽ được
mô tả chi tiết trong biện pháp riêng.
6.3 The procedure of pre-drilling/ Biện pháp khoan dẫn cọc bằng máy
Pile installation will be carried out as per the following flow chart shown as below:
Quy trình thi cơng khoan dẫn cọc như sau:
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Long Son Petrochemicals
Co., Ltd
Package A1: OLEFINS PLANT
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
METHOD STATEMENT FOR
Rev.
0
PILE PRESSING WORK
Page
17 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
Surveying pile coordinates / Trắc đạc xác định tọa độ cọc
Pre-drilling / Khoan dẫn
Move to next pile/ Di chuyển đến vị trí cọc tiếp theo
6.3.1
Survey work/ Công tác trắc đạc
-
After received the site plan, benchmark and approved of construction drawing from
the owner, Sub-Contractor's site manager checks the drawing and assigns the
survey team to check the benchmark's handed over to install the location of pile. If
have any problems about the benchmark, insufficient information in drawing, SubContractor’s Site manager immediately report to the Main-Contractor to solve the
problems.
-
Built the local coordination and survey points system control in site near
construction area. The point control is built at the fixed location, does not loss during
construction (Maybe using the wood with nail, ceramics benchmark or concrete due
to time executing and complexion of site). All points are barrier by bamboo pile with
red painting at head.
-
All center position of piles according to working drawings shall be set out on site by
accurate surveying equipment and experienced surveyors from at least two bench
marks. Each position of piles with co-ordination and elevation shall be surveyed and
marked by bamboo stake, and then shall be protected during execution period, if
any point is found lost or unstable, it should be confirmed and installed again.
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
Rev.
0
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Page
18 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
Survey works/ Công tác khảo sát
-
Sau khi tọa độ tim mốc và bản vẽ thi công được thông qua, chỉ huy trưởng công
trường sẽ kiểm tra và phân công đội trắc đạc kiểm tra các tim mốc chuẩn nhận bàn
giao từ Chủ đầu tư và Tư vấn giám sát trước khi bắt đầu thi cơng. Nếu có vấn đề gì
về tim mốc hay sự thiếu hụt thông tin để tiến hành triển khai thi công, chỉ huy
trưởng của Nhà nhầu phụ sẽ thông báo cho Tổng thầu để cùng hợp tác giải quyết.
-
Bố trí hệ thống mốc chuẩn và lưới các điểm kiểm tra tại vị trí gần khu vực thi cơng.
Những điểm kiểm tra cần đặt tại vị trí cố định, khơng dịch chuyển và cần được bảo
vệ suốt q trình thi cơng. Những vị trí tim mốc được đánh dấu bằng cọc tre và sơn
đỏ phía đỉnh.
-
Tất cả các tim cọc được triển khai trên mặt bằng thi công phù hợp với bản vẽ thi
cơng đã phê duyệt từ ít nhất 2 điểm mốc chuẩn định vị do các trắc đạc viên có kinh
nghiệm tiến hành dưới sự giám sát của kỹ thuật thi cơng. Mỗi vị trí mốc chuẩn bao
gồm tọa độ và cao độ sau khi xác định phải được đánh dấu và bảo vệ trong suốt
quá trình thi công, trường hợp mất phải được khôi phục kịp thời.
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
Rev.
0
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Page
19 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
Upper motor for
rotation of flight auger/
Đầu khoan gắn cần
khoan ruột gà
Flight auger/ Cần
khoan ruột gà
Base machine/
Máy cơ sở
6.3.2
Setting drilling machine/ Định vị máy khoan
Base machine shall be set upon the pile center horizontally and vertically. Offset points for
pile center shall be made at least in two directions from inspected marking of pile center.
The centering of the machine shall be confirmed by the tip of Drilling bar or bucket.
Horizontal setting of machine and verticality of Drilling bar shall be checked by water level
gauge or plumb.
Máy phải được đặt thăng bằng và thẳng đứng. Tiến hành gửi điểm cho tim cọc theo
ít nhất 2 hướng vng góc. Tim máy khoan được xác định bằng mũi cần khoan
hoặc mũi gầu khoan. Độ thăng bằng và thẳng đứng của máy khoan và cần khoan
phải được kiểm tra bởi ni vô hoặc quả rọi.
Ground area, where drilling machine located, should be placed steel plate in order to keep
stability of the machine and bored hole. Steel plates should be used at bad ground
condition area so as not to hamper moving of vehicles.
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City
Long Son Petrochemicals
Co., Ltd
Contract No.: LSP-CA-136
The present document or drawing is issued by the Consortium of TPSK for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum
Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of TPSK and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time.
Doc.No.: OL1-2D34010004
Rev.
0
PETROCHEMICAL COMPLEX IN
SOUTH OF VIETNAM
TỔ HỢP HÓA DẦU MIỀN NAM
VIỆT NAM
Package A1: OLEFINS PLANT
METHOD STATEMENT FOR
PILE PRESSING WORK
Page
20 of
54
EPC Project No. :036909C
SUBCON. Doc No.: PTSCTPSK-D34-010004
Nền đất tại vị trí máy đứng phải được kê tơn lót để giữ độ ổn định cho máy khoan
và hố khoan. Các vị trí nền đất yếu cũng phải được kê tôn để phục vụ xe cơ giới đi
lại.
6.3.3
Predrilling/ Khoan dẫn
Predrilling to designed depth or at rock surface. Predrilling diameter is less than pile
diameter.
Khoan dẫn đến độ sâu thiết kế hoặc chạm đá. Khoan dẫn đường kính nhỏ hơn đường kính
cọc.
7. METHOD FOR PHC SPUN PILE CONSTRUCTION BY PRESSING MACHINE /
BIỆN PHÁP THI CÔNG ÉP CỌC LY TÂM PHC
7.1 Procedure of pressing method / Quy trình thi cơng ép cọc
Surveying Pile coordinates/ Trắc đạc xác định tọa độ cọc
Pre-drilling / Khoan dẫn
Setting of pile / Lắp dựng đoạn cọc vào vị trí
Pressing Pile / Ép cọc
Pile Head cuting / Cắt đầu cọc
Working procedure for pile installation by driving method/
Quy trình làm việc để lắp đặt cọc bằng phương pháp khoan dẫn
PTSC- No.1-5
Le Duan Street, Ben Nghe Ward, District 1, Ho Chi Minh City