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Pro Technician >>STARTER OVERHAUL
(1/1)
Outline Outline
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Pro Technician >>STARTER OVERHAUL
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1. Disconnect Battery Negative (-) Terminal Cable
Removal Components
(1/2)
Pro Technician >>STARTER OVERHAUL
(1/1)
2. Remove Starter
Removal Components
(1/2)
Pro Technician >>STARTER OVERHAUL
(1/1)
1. Remove Magnet Starter Switch Assembly
Magnet starter switch
Drive lever
Disassembly Components
(1/2)
Pro Technician >>STARTER OVERHAUL
(1/1)
2. Remove Starter Yoke Assembly
Starter yoke
End cover
Starter housing
Disassembly Components
(1/2)
Pro Technician >>STARTER OVERHAUL


(1/1)
3. Remove Starter Brush Spring
Plate
Brush holder insulator
Spring
Disassembly Components
(1/2)
Pro Technician >>STARTER OVERHAUL
(1/1)
4. Remove Starter Armature Assembly
Starter armature
Disassembly Components
(1/2)
Pro Technician >>STARTER OVERHAUL
(1/ 1)
5. Remove Starter Clutch Sub-Assembly
Starter clutch
Stop collar
Snap ring
Disassembly Components
(1/2)
Pro Technician >>STARTER OVERHAUL
(1/ 1)
Lead wire
Starter
housing
Magnetic starter switch
Drive lever
Plunger
hook

1. Disconnect lead wire 2. Remove magnet starter switch assembly
Disassembly Remove Magnet Starter Switch Assembly
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Pro Technician >>STARTER OVERHAUL
(1/ 1)
End cover
Starter yoke
Starter housing
Drive lever
Disassembly Remove Starter Yoke Assembly
1. Remove starter yoke assembly
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Pro Technician >>STARTER OVERHAUL
(1/ 2)
Disassembly Remove Starter Brush Spring
1. Remove starter brush spring
(1/2)
Pro Technician >>STARTER OVERHAUL
(1/ 2)
Plate
Claw
Claw
Disassembly Remove Starter Brush Spring
1. Remove starter brush spring
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Pro Technician >>STARTER OVERHAUL
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Brush
Brush spring
Disassembly Remove Starter Brush Spring

1. Remove starter brush spring
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Pro Technician >>STARTER OVERHAUL
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Brush spring
Brush holder insulator
Disassembly Remove Starter Brush Spring
1. Remove starter brush spring
(1/2)
Pro Technician >>STARTER OVERHAUL
(2/ 2)
Brush holder
insulator
Disassembly Remove Starter Brush Spring
1. Remove starter brush spring
(1/2)
Pro Technician >>STARTER OVERHAUL
(1/ 1)
Vise
Cloth
Disassembly Remove Starter Clutch
1. Remove starter clutch
(1/2)
Pro Technician >>STARTER OVERHAUL
(1/ 1)
Vise
Cloth
(1)
Disassembly Remove Starter Clutch
1. Remove starter clutch

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Pro Technician >>STARTER OVERHAUL
(1/ 1)
Snap ring
Disassembly Remove Starter Clutch
1. Remove starter clutch
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Pro Technician >>STARTER OVERHAUL
(1/ 1)
Stop collar
Starter clutch
Armature shaft
Disassembly Remove Starter Clutch
1. Remove starter clutch
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Pro Technician >>STARTER OVERHAUL
(1/1)
Inspection Components
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Pro Technician >>STARTER OVERHAUL
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Inspection Inspect Starter Armature Assembly
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Pro Technician >>STARTER OVERHAUL
(2/6)
1. Visual inspection 2. Cleaning
SERVICE HINT:
Visual Check
SERVICE HINT:
Cleaning /Washing

Inspection Inspect Starter Armature Assembly
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Pro Technician >>STARTER OVERHAUL
(3/6)
core
Commutator
Armature
core
Armature coil
No continuity
Armature
shaft
3. Starter armature insulation and continuity check
Inspection Inspect Starter Armature Assembly
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Pro Technician >>STARTER OVERHAUL
(3/6)
Armature
CommutatorArmature coil
Continuity
Armature
shaft
Armature
core
Inspection Inspect Starter Armature Assembly
3. Starter armature insulation and continuity check
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Pro Technician >>STARTER OVERHAUL
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4. Commutator circle runout inspection

SERVICE HINT:
Shaft Runout Inspection
Inspection Inspect Starter Armature Assembly

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