Industrial attachment of urmi garments ltd

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URMI Group

INDUSTRIAL TRAINING
Course Code: Tex
-4036


INDUSTRIAL ATTACHMENT OF
URMI GROUP

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URMI Group
CHAPTER – 1
COMPANY PROFILE


Name of Company : Fakhruddin Textile Mills Ltd.
(Concern of Urmi Group)
Address : GhargariaMasterBari,Kewa,sreepur,Gazipur,Bangladesh
Head Office : 235/B,Tejgaon Industrial Area,Dhaka-1208,Bangladesh
Phone : +88 02 8878584
Fax Number : +88 02 8878587
Website : www.urmigroup.net





Concern of URMI Group:
 Fakhruddin Textile Mills Ltd.
 Urmi Garments Ltd.
 Attires Manufacturing Co. Ltd.

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URMI Group




















Inception of Urmi Group Dates back to n1984 when Urmi Garments Ltd. was set up. Today
they are one of the leading manufacturers & exporters of knit garments in Bangladesh. Over
the last Two Decades, by offering the best blend of quality, efficiency and productivity to
their valued customers, they have been able to grow up from a 50 machines stitching unit to a
composite textile having knitting, dyeing and finishing facilities of about 20 tons fabric and

70,000 pcs garments per day.




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URMI Group



Strength of Fakhruddin Textile Mills Ltd.:




Their Goal is to achieve zero tolerance in production by upgrading total quality
management and proper production management.



FTML srength
Proffessional
Management
Team
Latest
Machinery &
Technology

Proactive
Planning
Competetive
Pricing
Focus on
Continuous
Improvement
Dedicated &
Competent
Workforce
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URMI Group


FACTORY INFORMATION:
Factory Type : 100% Export Oriented Knit Composite
Industry.
Year of Establishment : 2004
Investor : Asif Ashraf
Cell No. :0171-521090
Location : Gargaria Master Bari, Kewa, Sreepur, Gazipur
Telephone : 9289539, 0171684935
E-mail:,
Annual Turnover : About Tk. 50, 00, 00,000 to 55, 00, 00,000
Certification & Awards : ISO 9001: 2000, WRAP,OekoTex&
GOTS(Global Organic Textile Standard)

Bank Name & Address:
Islami Bank Bangladesh Ltd.
75, Motijheel C/A, Dhaka-1000, Bangladesh.
Telex:642525 IBANK BJ
S.W.I.F.T. –IBBLBDDH102

Contact Person:
Mr. Hafizur Rahman –Sr. General Manager, Cell no. - 01711-560980
Mr. RuhulKuddus –Deputy General Manager, Dyeing, Cell no 01713-013028
Mr. Moniruzzaman –Asst. General Manager, Knitting, Cell no. - 01712-106405



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URMI Group

Capacity & Machineries
Floor space: 320,000 Square Feet
Knitting machine : 82 nos
Knitting per day : 15,000 Kgs
Dyeing machine : 27 nos
Dyeing per day : 20,000 Kgs
Finishing Per Day : 20,000 Kgs
Stenter machine : 02 nos
Open width compactor : 02 nos
Tension free dryer : 01 nos
Tubular compactor : 01 nos

Slitting & squeezing machine: 03 nos
Brushing machine : 02 nos
Tumble dryer : 02 nos
Fabric inspection machine : 06 nos

Printing Unit
Floor space : 26,000 square feet
Carosol print machine : 04 nos
Glass table : 16 nos with 400 feet
Capacity : 25,000 pcs per day with multi color average size printing

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URMI Group


Embroidery Unit
Machines : 20 Head 04 nos,06 Head 01 nos
Capacity : 3000 million stitches per day


Main Production : Men’s, Ladies, Boy’s, Girls & Infant -Polo Shirt,
T-Shirt, Tank Tops, Shorts, Trouser, Fleece Jacket, Vest etc

Compliance & Certificates:

Fakhruddin Textile Mills Ltd. is extremely particular to meet all levels of compliances at
national and international levels

Fakhruddin Textile Mills Ltd. use AZO free dyes and chemicals and are certified by
OekoTex, WRAP GOLD Certificate, GOTS(Global Organic Textile Standard.

In Fakhruddin Textile MillsLtd all personnel are equipped with the necessary safety gear and
trained to combat any accidents that may take place.

As they are ISO 9001:2000 for its QMS certificate for manufacturing responsible textile
manufacturing process.





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URMI Group

Their Sporting skill in Textile production includes:

All Kinds of S/J, Rib, Interlock, Pique, French Terry,
Brushed Fleece, Drop Needle,different type of design etc. on :
100% Polyester,100% Cotton & Different blend of Cotton and Polyester.
Cotton –Elastane.
100% Organic Cotton.
Blend of Organic and normal Cotton.
100% Modal.
100% Viscos
Viscos- Elastane
Cotton-Modal
Polyamide- Elastane
T/C & CVC
We are Impregnable in producing Special Fabrics like :
Coolmax .

Soil / Stain Release.
Water Repellent
Silpur Finish ( Anti Bacterial)
UV Finish.
3X dry finish
Polyjen




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Process Flowchart:

Stentering/Drying










Yarn
Special finish/
Brushing/Sueding
/ Print
Slitting/Dewateri
ng
Dyeing
Knitting
Greige
Batch preparation
Turning/reversing
Quality Check
As per confirmation of lab dip
Heat Setting
Quality Check

Lab QC
Physical Inspection

Finished Goods
In line QC
Compacting
In line inspection
Check point: Yarn count Slub / Strength /
evenness
4-Point System
Quality Check

Shrinkage,
Rubbing, Bursting,
spirality, Fastness
to wash,
perspiration, pilling
etc.
Stentering/Drying
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URMI Group



CHAPTER-2
MAN-POWER
MANAGEMENT

Manpower of Fakhruddin Textile Mills ltd.:
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URMI Group
Unit
Officer & Staff
worker
Total
FTML Textile
260
940
1200
FTML Garments
575
3248
3823
Total
835
4188
5023

Professionals Working For:

SL.no.

Name of Education
Persons
01
Masters
106
02
BBA/MBA
29
03
Industrial Engineering
06
04
B.Sc. In Textile Engineering
42
05
B.Sc. In Mechanical Engineering
02
06
B.Sc. In Electrical Engineering
03
07
B.Sc. In Computer Science and Engineering
03
08
CA (CC)
03
09
MBBS
02
10

PGDHRM
02
11
L.L.B
02
12
Diploma In Engineering
60
Total
260



ORGANOGRAM:
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URMI Group

MD/Director
AGM
Work
Study

AGM
Commercial

Chief Operating Officer

AGM
Accounts &
Finance

AGM

Admin.HR &
Comp.

DGM
Commercial

DGM
Dyeing

DGM Project
Implementation

AGM
Cutting

AGM
Knitting

Sr. AGM
Accounts
& Finance

AGM
Production

AGM
Merchandising

AGM
Quality

DGM
Merchandising

DGM Production
[Factory Manager]

Textile

Garments
HR, Admin &
Compliance

Planning &
Work study
Store

Merchandising
Project
Commercial
Accounts
& Finance

Sr. GM

Store
Company
Secretary
Sr. GM

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URMI Group


CHAPTER-3
RAW MATERIALS






Raw Material
Raw material is a unique substance in any production oriented textile industry. It plays a vital
role in continuous production and for high quality fabric.

Types of Raw Materials:
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URMI Group
1. Yarn
2. Grey Fabric
3. Dyes
4. Chemical

Raw Materials Sources:
Yarn:

Some Factory Name of Yarn Suppliers,
 Square Textile Mills
 Padma Textile Mills
 Mosharaf Textile Mills ltd.
 Prime Composite Mills
 Israq Textile Mills ltd.
 Badsha Textile Mills ltd.
 Shamsuddin Spinning
 Tara Textile Mills ltd.
 PHP Textile Mills ltd.
 Numan Spinning Mills ltd.




Different Yarn And Count for Knitting:

SL/No

Yarn Type

Composition

Yarn Count
01
Carded Yarn
100% Cotton

10s, 12s, 16s, 20s, 20/2, 22s, 24s, 26s,28s, 30,
32s, 34s,
02
Combed Yarn
100% Cotton
20s, 22s, 24s, 26s, 28s, 30s, 32s, 34s, 36s, 40s,
50s, 60s.
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URMI Group
03
G/M
(Viscose %)
1%, 2%, 5%, 10%, 15%, 20%, 30%, 40%
04
Spun Yarn
100% Polyester
36D, 70D, 72D, 75D,
05
PC
Polyester + Cotton
24s, 26s, 28s,30s, 32s, 34s,
06
CVC
Cotton + Polyester
24s, 26s, 28s, 30s, 34s, 36s, 40s
07
C/M

Cotton 50% + Polyester
50%
26s, 28s, 30s,
08
Lycra
Synthetic
20D, 40D, 70D,

Grey Fabrics:
Following types of grey fabrics are dyed-
 Single jersey
 Double jersey
 Single jersey with lycra
 Interlock
 Single Lacoste
 Double Lacoste
 Rib
 Lycra rib
 1 x 1 rib & others
 Collar & cuff
 Polyester fabrics
 Single Pique
 Double Pique
 Terry Fleece
 Fleece

Sources:
The required grey fabric is produce in the industry.

Chemicals:

01. Soda ash light
24. Mcropan DPE
02. Caustic Soda
25. Cibapon R
03. Common salt
26. Ctobalance NSR
04. Glauber Salt
27. Rucozen RES
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URMI Group
05. H
2
O
2

28. TinofixFRd
06. Acetic Acid
29. Lily XXL powder
07. Oxalic Acid
30. RewanAcp
08. Bleaching Powder
31. Cibatex ECO
09. Hydrose
32. Invatex CRA
10. Leuphore BMB
33. Heptole EMG
11. Uvtex BHT

34. Cibafluide C
12. Uvtex BHV
35. Biovin 109
13. Uvtex BAM
36. Tinozym 44L
14. Syno White 4BK
37. Beizym ULBD
15. Uvtex BFE
38. Invatex PC
16. Albatex FFC
39. Invatex AC
17. CHTE nt. K50
40. Catalar BF
18. InvadineLun
19. Feloson NOF
20. Invadine DA




Dyes:
01. Solazol Black sp GRI
21. Cibacron Blue FNR
02. Reactofix Red ME4BL
22. Cibacron Blue FGFN
03. Cottofix Red ME4BL
23. Cibacron Navy WB
04. Reactofix Orange ME2RL
24. Drimarin Yellow CL2RL
05. Reactofix N.ME2GL

25. Drimarin Red CL5B
06. Reactive Yellow H4GL
26. Drimarin Violet K2RL
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URMI Group
07. Reactive Deep Black N
27. Drimarin Navy CLB
08. Cottofix Black B
28. Drimarin Blue CT2R
09. Reactive Blue R(SP)
29. Bezaktrive Yellow S3R
10. Remazol Red RR
30. Bezaktrive Yellow SLF
11. Remazol Yellow RR
31. Bezaktrive Yellow V GL
12. Remazol Blue RR
32. Diss Yellow F5GL
13. Remazol Blue BB NEW
33. Diss Red BF
14. Remazol T. Blue G
34. Diss Blue FRL
15. Remazol B Yellow 3GL
35. Diss Navy 2GL
16. Remazol Red RGD
36. Diss Black EXNSF
17. Cibacron Red FN2BL
37. Terasil Black WNS

18. Cibacron Red FB
38. Terasil Red FB
19. Cibacron Red FN3G
39. Terasil Red WFS
20. Cibacron Red WB
40. Terasil Red W4BS

Remarks:
Fakhruddin Textile Mills Limited. uses best quality raw materials. It produces fabrics from
best quality yarn. They uses the best quality dyes like REMAZOL, REACTRON,
REACTIVE,TERACIL etc. During the time of using dyestuff they give importance upon the
quality of dyes than the price of the dyes and chemicals.



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URMI Group
CHAPTER-04
INVENTORY CONTROL
AND UTILITY

Store & inventory control:
Frequency of Inventory Control:
 Monthly inventory control
 Annual inventory control

Scope of Inventory Control:
 Raw materials
 Dyes store
 Others chemicals store
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URMI Group
 Grey fabrics
 Finishing fabric
 spare parts
 General store
 Capital equipment
 Accessories
 Stationary
 Maintenance parts.

Inventory system for raw materials:
 Raw materials partially received from production planning & directly from head
office.
 Material Receiving & Inspection Report (MRIR) is prepared. Received quantity is

mentioned & noted down.
 Submitted to QC department. Some are OK & few rejected.
 Entry of data of goods in DATATEX.
 Goods are arranged according to OK or rejected group.
 Department gives store requisition to warehouse.
 As per requisition materials supplied & this record is noted down.

Stages of grey fabric inventory control:
 After knitting production
 Grey inspection
 Warehouse
 Batch preparation
 Dye house.

Stages of finished fabric inventory control:
 Finishing section
 After final inspection
 Warehouse.
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Utility:
SL
MACHINE
NAME
BRAND
ORIGIN
QUANTITY

(Nos)
CAPACITY
01
GAS
GENERATOR
WAUKESHA
U.S.A
02
750 KW
02
BOILER
COCKRAN
U.K
03
4500 KG
03
DIESEL
GENERATOR
DAIHATSU
JAPAN
01
550 KW
04
COMPRESSOR
COMP AIR
GERMANY
01
5.5 m3/MIN
05
PUMP

KSB
INDIA
01
80-120 m3/Hr
06
BOOSTING
PUMP
KSB DPVF-65-
30
INDIA
06
65 m3/Hr



Moreover Urmi Group have the following facilities for smooth operation:

• Stand by Generator to run the full factory
• Fire protection system
• Sufficient volume of water reservoir at underground & overhead.
• Quality electrical cable with circuit breakers
• Separate toilets for male & female workers
• Sufficient ventilation is provided by installing ceiling fans, exhaust fans, large
windows
• Factory premises is always kept neat & clean
• We do not have any child labor
• Doctor & Nurse are provided to take care of workers health
• Canteen for workers
• Day care center
• Work study center

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CHAPTER-05
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MARKETING STRATEGY

Marketing Strategy:
Marketing strategy is a very important factors to sale the products to the buyer . If
the marketing strategy is not so developed , it will be very hard to reach the goal .
In case of garments marketing the dealings with the buyer is a very important factor.
In Fakhruddin Textile Mills Ltd. mainly senior marketing officers , merchandiser &
higher officials deal with the buyer . There are some fixed buyers of the industry. The
buyers give their orders continuously all over the year . The marketing officers & the
merchandisers communicate with the buying houses to collect the orders .
Fakhruddin Textile Mills Ltd. is a 100% export oriented industry. All the goods produce in
this industry are exported to various country .
Clients of Fakhruddin Textile Mills Ltd.:
Buyer
Country
Lidl
Germany
S.Oliver
Germany
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URMI Group
Tchibo
Germany
Puma

Germany
Marks & Spencer
UK
H&M
Sweden
Ellos
Sweden
LaRedoute
France
Litex
UK
Vertbaudet
France
Auchen
France
Decathlon
France
Brylane
USA
Toray
Japan
Meters Bonwe
China
Ernesting’s Family
Germany

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URMI Group








Main Products:

Polo Shirt, Sweat Shirt, Ladies rib tops, basic and fancy polo, T-Shirt,Tank-Tops, Sweat
Tops and bottoms for all age range of male and female.





CHAPTER-06
KNITTING SECTION
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Knitting:
Knitting is a process of manufacturing a fabric by inters looping of
yarns. Knitting is the second most important method of fabric formation. It can be defined as
a needle technique of fabric formation, in which, with the help of knitting needles, loops are
formed to make a fabric or garment. Fabric can be formed by hand or machine knitting, but
the basic principle remains exactly the same i.e. pulling a new loop through the old loop.
In other words, Knitting is a method by which thread or yarn may be turned into
cloth or other fine crafts. It is a fabrication process i.e. intermeshing series of loops of one or
more yarns or from a set of yarns. Knitted fabric consists of consecutive rows of loops, called
stitches. As each row progresses, a new loop is pulled through an existing loop. The active
stitches are held on a needle until another loop can be passed through them. This process
eventually results in a final product, a garment. Knitting may be done by hand or by machine
.Different yarns and knitting needles may be used to achieve different end products by giving
the final piece a different color, texture, weight, and/or integrity. Using needles of varying
sharpness and thickness as well as different varieties of yarn can also change the effect. A