Clutch system HD120

CLUTCH
GENERAL .............................................................................. CH - 2
SPECIFICATIONS.................................................................. CH - 5
SERVICE STANDARDS ........................................................ CH - 6
SPECIAL TOOLS ................................................................... CH - 9
SERVICE PROCEDURE ........................................................ CH - 9
TROUBLESHOOTING ........................................................... CH-30


CH-2

CLUTCH

GENERAL
The clutch system consists of a clutch proper and control. The
clutch proper transmits power from the engine to the transmission
and performs the following functions when the clutch pedal is
operated.
1) Transmitting engine power smoothly to the transmission as the
vehicle is started.
2) Connecting and disconnecting engine power be tansmission
gear shifting.

CLUTCH PROPER
When the clutch pedal is depressed, the power cylinder (or clutch
booster) is operated by the hydraulic pressure from the clutch
master cylinder. This causes the release bearing to push the
release lever via the clutch release fork and fork shaft. The release
lever, operating on a force being applied with the support lever pin
as the fulcrum, compresses the pressure spring. As a result, the
pressure plate is pulled back, cutting off power from the engine.

When the clutch pedal is released, the clutch disc is compressed
against the flywheel by the pressure spring force, thus transmitting
engine power to the transmission.

Clutch housing
Clutch cover
Support lever

Release lever
Release bearing

Release lever
plate

Flywheel

Release fork

Clutch disc

Pressure plate

Release fork shaft

Pressure spring

21AR0423


GENERAL

CH-3

CLUTCH CONTROL
The clutch pedal mechanism is the pendant type.
When the pedal is depressed, the push rod is forced down into the
master cylinder, causing pressurized fluid to move the power cylinder
(or clutch booster).
The power cylinder (or clutch booster) doubles the hydraulic pressure
which moves the clutch release bearing, thereby operating the
clutch proper.
<Vehicle with power cylinder>

Brake fluid
reservoir tank

Clutch master
cylinder
Clutch pedal

Power coupled

Power cylinder

Power uncoupled

21AR0846


CH-4

CLUTCH

CLUTCH MASTER CYLINDER

Cylinder

From brake fluid
reservoir tank

To power cylinder
(or clutch booster)

Return spring

Supply valve Supply valve
spring

Piston

Push rod

21AR0801

1. When clutch pedal is depressed
As the push rod pushes the piston, the supply valve is moved by

Supply valve

Piston

the tension of supply valve spring, thus closing the gap.
As the piston is pushed further, the pressure in the cylinder is
increased and is transmitted to the power cylinder (or clutch
booster).
Supply valve
spring

2. When clutch pedal is released
The pressure built up in the cylinder, together with the tension
of the return spring, forces the piston back causing the supply
valve rod to come into contact with the supply valve stopper.

Supply
valve

21AR0802

Supply valve
stopper

Then, the supply valve is opened to release fluid, thus eliminating
hydraulic pressure.
Return spring
21AR0803


SPECIFICATIONS

CH-5

SPECIFICATIONS

Unit : mm
Vehicle model
HD120

Item
Type

Push type

Drive system

Strap drive

Clutch disc type

Single dry plate

Facing meterial

Non asbestos

O.D. x I.D.

350 x 220 (Low) / 380 x 240 (High)

Pressure plate

Coil spring type

Control system

Hydraulic control (Air pressure assist)

Clutch pedal maximum stroke

210

Master cylinder

Diameter x stroke

20.64 x 35

Clutch power cylinder

Diameter x stroke

105 x 66

Hydraulic cylinder

Diameter x stroke

19.8 x 66

Relay valve piston

Diameter x stroke

16 x 3.6


CH-6

CLUTCH

SERVICE STANDARDS
Service Standards Table

Unit: mm
Nominal value
(Basic diameter in [ ])

Limit

1.8 to 2.4

0.2

0.5 or less

-

Lateral runout

1.1 or less

-

Vertical runout

1.0 or less

1.5

0.06 to 0.21

0.5

Replace

23.6 ± 0.1

21

Replace

30.8 ± 0.1

28

Strap bolt fitting hole

10.2 to 10.25

10.5

Replace

Strap plate to bolt clearance

0.01 to 0.16

0.3

Replace

Maintenance item
Clutch Clutch Depth from facing surface to rivet head
disc
Flatness
Runout

Hob spline play in turning direction

Remedy and
remarks
Replace
Correct or replace

0.07 to 0.23
Pressure
plate

Thickness

0 to 0.15

Pressure
spring

Clearance between release lever pin and
pressure plate bushing

[10] 0.02 to 0.11

0.4

Replace bushing

Clearance between release lever pin and
pressure plate bushing

[10] 0.02 to 0.11

0.4

Replace bushing

76.5

-

Free length

Replace

92.4
Load/installed length

Clutch Pedal play
pedal
Pedal shaft bushing clearance
Return spring

Load / installed Vehicle with
length
power cylinder

835 N (85 kgf)/

710 N (72.3 kgf)/ Replace

49.1

49.1

955 N (97.5 kgf)/

810 N (82.9 kgf)/

54.8

54.8

30 to 40

-

[20.6] 0.06 to 0.24

0.4

Replace

48 N (4.9 kgf)/

41 N (4.2 kgf)/

Replace

166.1

166.1

64 N (6.5 kgf)/

57 N (5.8 kgf)/

124.2

124.2

Adjust


SERVICE STANDARDS

CH-7
Unit: mm

Maintenance item
Clutch master Return spring
Free length
cylinder
Cylinder to piston clearance

Nominal value
(Basic diameter in [ ])

Limit

Remedy and remarks

94

89.3

Replace

[15.87]

0.2

0.03 to 0.10
Power cylinder Piston to cylinder clearance

[19.05]

0.24

Replace

84

79

Replace

69 N (7 kgf)/55

58 N (5.9 kgf)/55

21

19

2.6 N (0.27 kgf)/

2.3 N (0.23 kgf)

13

/13

17

15.5

12 N (1.25 kgf)

10 N (1.06 kgf)

/10

/10

Fitting to relay valve piston clearance

[16] 0.04 to 0.10

0.11

Replace

Hydraulic piston to hydraulic cylinder clearance
cylinder

[22.22] 0.01 to 0.

0.08

Replace

0.08

Replace

0.04 to 0.125
Clutch Power cylinder
booster
return spring
Poppet spring

Free length
Load/installed length
Free length
Load/installed length

Valve spring

Free length
Load/installed length

Replace

Replace

06
[19.05] 0.01 to 0.
06

Power piston to cylinder shell clearance

[70] 0.20 to 0.75

-

Replace if excessively
worn or damaged

Power cylinder push rod bend

-

0.1

Replace


CH-8

CLUTCH

Tightening Torque Table
Screw size
O.D. x pitch
(mm)

Tightening torque
Nm (kgfm)

Pressure plate and lever assembly mounting bolt

M10 x 1.5

32 to 49 (3.3 to 5.0)

Strap plate bolt

M10 x 1.25

39 to 59 (4 to 6)

M10 x 1.25

39 to 49 (4 to 5)

M6 x 1.0

5.9 to 7.8 (0.6 to 0.8)

M8 x 1.25

9.8 to 15 (10 to 1.5)

Offset bolt

M12 x 1.25

38 to 58 (3.9 to 5.9)

Pedal shaft mounting nut

M12 x 1.5

38 to 58 (3.9 to 5.9)

Clutch switch

M10 x 1.25

15 (1.5)

Master
cylinder

Nipple

M12 x 1.5

25 to 34 (2.5 to 3.5)

Supply valve stopper

M5 x 0.5

1.5 to 2.9 (0.15 to 0.3)

Power
cylinder

Power cylinder mounting bolt

M10 x 1.25

47 (4.8)

Air bleeder

M10 x 1.25

25 to 34 (2.5 to 3.5)

Clutch
booster

Fitting valve

M22 x 1.5

1.5 to 2.9 (0.15 to 0.3)

-

6.9 to 13 (0.7 to 1.3)

PT1/4

9.8 to 49 (1 to 5)

Power piston tightening nut

M14 x 1.5

20 to 29 (2 to 3)

Cylinder shell and end plate mounting bolt

M8 x 1.25

15 to 20 (1.5 to 2)

-

7.8 to 9.8 (0.8 to 1.0)

M32 x 1.5

29 to 39 (3 to 4)

Connector

M24 x 2

29 to 39 (3 to 4)

Valve body mounting bolt

M6 x 1.5

3.9 to 5.9 (0.4 to 0.6)

Clutch booster mounting bolt

M10 x 1.5

40 (4.1)

M16 x 2

190 (19.2)

M8 x 1.25

9.8 to 15 (1.0 to 1.5)

M8 x 1.25

21 (2.1)

Location tightened
Clutch

Lock plate mounting bolt
Clutch
pedal

Air bleeder plug
Exhaust cover

Cylinder shell pipe bushing
Hydraulic cylinder

Clutch
housing

Clutch housing mounting bolt (to
transmission case or splitter case
Clutch housing cover mounting bolt


SPECIAL TOOLS

CH-9

SPECIAL TOOLS
Tool
(Number and name)

Illustration

Use

09411-62100

Support during removal and centering
during installation of clutch disc

Clutch Alignment Arbor

ASST0040

09411-62200
Adjustment of release lever
height

Adjustment of release lever height

12

21AR0008

09517-83300
Drift

Removal of oil seal and Bearing

ASST0050

SERVICE PROCEDURE
CLUTCH
Remove and installation
1. Removal
(a) Disconnect the control rods and associated parts around
the transmission.
(b) Remove the propeller shaft.
(c) Remove the transmission.
(d) Remove the pressure plate and lever assembly
When removing the pressure plate and lever assembly,
secure the pressure plate with the, Stopper Bolt and Plain
Washer.
Before removing the pressure plate and lever assembly,
install the special tool, Clutch Alignment Arbor, to prevent
the clutch disc from dropping.
Then, remove the clutch disc and the special tool, Clutch
Alignment Arbor, from the flywheel.

Clutch Alignment Arbor
09411-62100

Stopper Bolt
21AR0361


CH-10

CLUTCH

2. Installation
(a) To install the clutch disc, use the special tool, Clutch
Alignment Arbor.

Pilot bearing

Part number
stamped
Clutch disc

NOTE:
Make sure of the correct installation direction of the
clutch disc: the side on which the part number is

Flywheel
ClutchAlignment Arbor
09411-62100

stamped must be visible.

21AR0187

(b) Install the pressure plate and lever assembly, aligning the

32 to 49 Nm
(3.3 to 5.0 kgfm)

knock pin holes with knock pin holes with knock pins on
flywheel.
In case of CLUTCH, first hold the assembly using the
Stopper Bolts and Plain Washers, and then install it on the
flywheel.
NOTE:
1. Before mounting the clutch, check and clean the
flywheel. If defects are evident, correct or replace the

Knock
pin hole

Knock pin hole
Stopper Bolt
Plain Washer

21AR0811

flywheel.
2. Bolts mut be tightened in several steps in diagonal
order.

3. After installation, be sure to remove the Stopper Bolt
and Plain Washer.
4. After installation, never adjust the release levers even
if their height is not the same. If adjustment is to be
made, remove the clutch again and adjust.
(c) Inspection of release lever plate height (only when the clutch
disc is replaced)
To check the height of clutch cover and release lever plate,
use the special tool, Clutch Release Lever Aligner.
NOTE:
In case the pressure plate and lever assembly has been
replaced with a new one, do not adjust the height of the
release lever plate or release lever.

Clutch Release
Lever Aligner
09411-62200
21AR0354


CH-11

SERVICE PROCEDURE
Disassembly and Inspection

Worn or
damaged splines
1

Facing surface to

rivet head
NV 1.8 to 2.4
L 0.2

Pressure plate
Item
Flatness
Load/

NV
76.5
835N

710N

installed
length

(85 kgf) /
49.1

(72.3 kgf)/
49.1

Squareness 2.9 or less

10

11
8

14
Wear
12
NV
0.5 or less

Lateral

0.6 or less
1.1 or less

runout
Vertical
runout

1.2 or less
1.0 or less
1.2 or less

1.8

6.

Clutch cover

Strap bolt 10.2 to 10.25 10.5
fitting hole
0.3
Strap plate 0.01 to 0.16

to strap bolt
clearance

Repair kit:
Clutch release
lever kit

9
4

3

7.
8.
9.

Strap plate
Release lever plate
Return spring

10

Pressure spring

11. Pressure spring cap
12 Release lever pin

BD ... Basic Diameter
NV ... Nominal Value
L ... Limit

2

Clearance between
lever pin and pressure
plate bushing
BD 10
NV 0.02 to 0.11
L 0.4

1.5

Clutch disc spline in turning direction
NV 0.06 to 0.21
L 0.5

Disassembly sequence
1. Clutch disc
2. Lock bolt
3. Lock plate
4. Eye bolt nut
5. Strap bolt

Deformation,
cracks
6

L
21
0.2

5

16
Wear 17
15

L

4.0

Item
NV
Thickness 23.6 ±0.1
Flatness 0.05 or less

7

13

Clutch disc
Item
Flatness

L

13.
14
15
16.

17
18

Clearance between eye bolt
pin and release lever
eye bolt bushing
BD 10
NV 0.02 to 0.12
L 0.4

Release lever
Bushing
Eye bolt pin
Release lever eye bolt
Bushing
Pressure

For parts with an encircled number, refer to disassembly and Inspection Procedure that follows.
NOTE:
1. The clutch cover and pressure plate are plate are balanced and alignment marks should be put on
them before disassembly.
2. Do not remove the strap plate.
21AR0693


CH-12

CLUTCH

Disassembly and Inspection Procedure

Lock plate

1. Removal of clutch cover

Support nut

(a) With the stopper bolt as installed, remove the support nut
and strap bolt.

Strap
bolt
Strap bolt,
washer

21AR0860

(b) Put alignment marks on the clutch cover and pressure
plate.

Lock bolt
Lock plate

(c) Gradually loosen the handle of Clutch Installer to remove
the clutch cover.

Eye bolt nut
Clutch cover
Strap bolt

Pressure plate

Alignment mark

21AR0427

2. Inspection of clutch disc
(a) Facing wear
Measure the assembly thickness of facing and the depth
from facing surface to rivet head. If the measurement is
below the limit, replace the clutch disc assembly.
Depth to rivet head

21AR0694

(b) Flatness of clutch disc

Dial indicator

Measure flatness of the facing surface. If the limit is
exceeded, correct or replace.

Clutch disc

Surface
plate

Portable
screw jack
21AR0695

(c) Clutch disc runout

Using the runout tester, measure the clutch disc runout. If

Dial indicator

the measurement exceeds specification, correct or replace
the clutch disc.

21AR0696


SERVICE PROCEDURE

CH-13

(d) Spline play in turning direction
Using a piano wire, measure the play in the turning
direction of the clutch disc boss splines and transmission
drive pinion splines. If the limit is exceeded replace the
clutch disc.

21AR0697

(3) Inspection of pressure plate

Pressure plate
thickness

(a) Pressure plate thickness
Measure the pressure place thickness and, if it is below the
limit, replace.

Pressure plate
21AR0736

(b) Pressure place flatness
Measure the flatness of the pressure plate friction surface.
Regrind or replace if the limit is exceeded.

Pressure plate
21AR0439

(c) Strap bolt fitting hole I.D.
Measure the I.D. or strap bolt fitting hole in the pressure
plate and, if the limit is exceeded, replace.

Strap bolt
fittting hole

21AR0737

(4) Release lever pin to bushing clearance
Measure the release lever pin O.D. and bushing I.D..
Replace if clearance exceeds specification.

<C5>

Bushing

Pressure plate

Release lever pin

21AR0738


CH-14
(5) Support lever pin to bushing clearance

CLUTCH
<C5>

Measure the support lever pin O.D. and bushing I.D. and
replace if clearance exceeds specification.

Bushing

Release lever
eye bolt

Eye bolt
pin
21AR0739

(6) Inspection of pressure spring
Squareness
Free length

Measure the free length, squareness, and installed load of the
pressure spring. If the measurement is below the limit, replace
the spring

Pressure spring
21AR0487


SERVICE PROCEDURE

CH-15

Reassembly

34 to 49 Nm
(3.5 to 5.0 kgfm)
18
1
13

Apply grease to sliding surfaces
in pressure plate and release
lever, and in release lever and in
release lever and
support lever.
8
6

5.9 to 7.8
2 (0.6 to 0.8 kgfm)

Apply antiseizure
4 compound

16 to threads and
spherical
surfaces.

3

Apply grease to release
lever sliding surfaces.
Apply molybdenum
disulfide base grease
(3.2 to 4.2g) to
whole splines
and grooves

7
9

10 11

14

15

12 17
5
7
39 to 59 Nm
(4 to 6 kgfm)
Apply Loctite
272 or equivalent

to threads.

Strap plate
washer

Grease: Molybdenum disulfide base grease
(NLGI No.2) Li soap

Assembly sequence
14→ 13 →12 ↓
18→16→17→15→11→10→ 6 →5→4→3→2→1
9→8
↓

For parts with an encircled number, see reassembly procedure that follows.
Item No. 7 is the strap plate which is nonmaintainable.

21AR0698


CH-16

CLUTCH

Reassembly Procedure
Clutch cover

1. Whenever the pressure plate friction surface is corrected,
insert adjusting washers of thickness equivalent to correction
amount.

Friction surface
correction amount

Adjusting washer
thickness

Less than 1 mm

None required

1 mm or more and
less than 2 mm

One 1.2

2 mm or more and
less than 3 mm

Two 1.2 mm or one 2.3 mm

2. Installation of clutch cover
To install the clutch cover.

Adjusting
washer

Pressure plate
21AR0429

Clutch Installer

MH061051

Lock bolt

NOTE:

Lock plate

Install the clutch cover and pressure plate so that the
alignment marks on them are aligned.

Eye bolt nut
Clutch cover
Strap bolt

Pressure plate
Alignment mark
21AR0427

3. Adjustment of release lever height
To adjust the release lever height, compress the pressure
spring using the special tool, Clutch Installer, and, at the same
time, tighten or loosen the support lever nut to obtain the
specified distance between the flywheel friction surface and the
release lever plate end. As the specified dimension is obtained,
tighten the lock bolt temporarily.
The final adjustment of the release lever height after the
replacement of the clutch disc must be make using the special
tool, Clutch Release Lever Aligner, with the clutch mounted on
the engine flywheel.

NOTE:
Adjust the release lever height only when the clutch disc is
new.

Release lever
plate

63±0.5

Apply grease. Support lever
nut
Lock bolt

Release lever

9.2 (clutch disc thickness
when compressed)
21AR0740


SERVICE PROCEDURE

CH-17

Clutch Pedal
Removal and installation

Clutch switch
harness

NOTE:
Before removing the clutch pedal, plug the oil hose and pipe
to prevent brake fluid from running out.
1. After installing the clutch pedal, add brake fluid.
2. Bleed the clutch system of air.
Harness

Clutch hose

21AR0816


CLUTCH

CH-18
Disassembly and Inspection

3

4
2

Pedal
BD
NV
L

shaft to bushing clearance
20
0.07 to 0.284

0.5

1
6 7
8
12

11

13

Spring deterioration
Load tension
NV 54 N (5.51 kgf)/103.5
L
49N (4.96 kgf)/103.5

10

9
5

BD ... Basic Diameter
NV ... Nominal Value
L ... Limit

Disassembly sequence
1.

Clutch switch

7.

Bushing

2.

Return spring

8.

Clutch pedal

3.

Stiffener

9.

Pedal pad

4.

Bracket (R.H.)

10. Bushing

5.

Clevis pin

11. Pedal shaft

6.

Clutch master cylinder

12. Bracket (L.H.)

NOTE:
To loosen the offset bolt, loosen the nut with the bolt head secured in position.

21AR0022


CH-19

SERVICE PROCEDURE
Inspection Procedure
1. Inspection of return spring
Using the spring tester (for tensile load), measure the load
(tensile load) when the spring is set to the installed length. If it
is less than the limit, replace the spring.

21AR0238

2. Measurement of clearance
As installed to the clutch pedal, measure the I.D. of the bushing
and O.D. of the pedal shaft. If the clearance exceeds the limit,
replace the bushing.

Bushing
Pedal shaft

I.D.
O.D.
Clutch pedal

21AR0864


CLUTCH

CH-20
Reassembly and adjustment
<Vehicles with power cylinder>

Apply grease to
sliding surfaces

15 Nm
3
(1.5 kgfm)

1

2
38 to 58 Nm
(3.9 to 5.9 kgfm)

38 to 58 Nm
8 (3.9 to 5.9 kgfm)
6

4

5

7 Apply grease to
inner surfaces

*232

12
Cam adjusting
position marking

9

Position of offset bolt
temporarily tightened
Point A: Clutch master
cylinder play 1 to 4 mm

13

273

10

Grease used: Chassis grease
(NLGI No. 1) Ba-Al soap

11
Type with toggle mechanism

Assembly sequence
3→2
↓
13 → 12 → 10 → 11 → 9 → 8 → 7 → 4 → 1
6→5
↓

NOTE:
To tighten or loosen the offset bolt, be sure to turn the nut with the bolt head secured
in position.
21AR0847


CH-21

SERVICE PROCEDURE

Clutch Master Cylinder
Disassembly and Inspection

Lost tension
Free length
NV 94
L 89.3

Wear, damage,
deformation
6
8

11

9

5

7

3

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Push rod
Boot
Supply valve stopper

Gasket
Piston stop ring
Piston stop plate
Piston
Return spring
Cylinder
Nipple

Repair kit:
Piston and
boot kit

10

4

Disassembly sequence

1
2
Damage

Clearance
BD 15.87
NV 0.03 to 0.10
L 0.2

BD ... Basic Diameter
NV ... Nominal Value
L ... Limit

NOTE:
When removing the piston cup from the piston, use care
not to damage the fitting groove.
Use alcohol when washing rubber parts which have been
disassembled.
21AR0231

Disassembly Procedure
When removing the piston from the cylinder, plug the nipple and
apply compressed air from the union at the end of the cylinder to

Compressed
air
Cylinder

remove the piston complete.
Cylinder
complete
21AR0486

Inspection Procedure
1. Inspection of piston and cylinder
Measure the cylinder I.D. and piston O.D. and if the clearance
exceeds the limit, replace the assembly.

I.D.
O.D.

21AR0454

CLUTCH

CH-22
2. Inspection of springs
Measure the free length of return spring. If it is shorter than the
limit, replace the return spring.

21AR0545

Reassembly
Apply metal rubber to
sliding surfaces of
cylinder and piston
10 25 to 34 Nm
5
(2.5 to 3.5 kgfm)
8

Secondary
cup

Assembly sequence
9→10→8→4→3→6→5→2→1

9 Primary
6
4
7

cup
3 1.5 to 2.9 Nm
(0.15 to 0.3 kgfm)

2

1

21AR0817

POWER CYLINDER
Removal and installation
NOTE:
Before initiating removal procedure, be sure to plug the fluid

Return spring
Clutch
release
fork shaft

Clutch hose
21 to 31 Nm
(2.1 to 3.2 kgfm)

pipes to prevent brake fluid from flowing out.
1. After installing the clutch power cylinder, add brake fluid.
[Refer to Section 5.7 Replacement of Brake fluid in Clutch
System.]
2. Bleed the clutch system of air.
[Refer to Section 5.8 Bleeding the Clutch System.]

Clutch power
Clevis pin cylinder

47 Nm
(4.8 kgfm)

21AR0612


CH-23

SERVICE PROCEDURE
Disassembly and Inspection
Cylinder to piston clearance
BD 19.05
NV 0.04 to 0.125
L 0.24

BD ... Basic diameter
NV ... Nominal Value
L ... Limit

7
6
5
4
3

Disassembly sequence

1. Push rod
2. Boot
3. Stopper ring
4. Piston
5. Piston cup
6. Cylinder
7. Air bleeder plug

2
1

21AR0220

Reassembly

1

6

2

3

Assembly sequence
4→ 5

↓
7→6→3→2→1

7

4

25 to 34 Nm
(2.5 to 3.5 kgfm)

5

NOTE
Apply assembling oil (NA 166M or equivalent) to cylinder inner surface,
piston sliding surface and cup.
21AR0221


CLUTCH

CH-24

Clutch Housing
Disassembly

10
7
8

9
8
2

1

5

3

6

4

Disassembly sequence
1.

Return spring

6.

Clutch release fork

2.

Clutch shifter

7.

Clutch housing

3.

Clutch release bearing

8.

Needle roller bearing

4.

Release fork set screw

9.

Oil seal

5.

Release fork shaft

10. O-ring

NOTE:
Do not remove the clutch release bearing, needle roller bearing,
and oil seal unless defects are evident.
21AR0710


CH-25

SERVICE PROCEDURE
Reassembly
Vehicles with M5S, M6S transmission <C5>

9.8 to 15 Nm
(1.0 to 1.5 kgfm)
Pack grease [wheel
bearing grease
(NLGI No. 2) Li soap].
8

3

Apply grease [wheel bearing grease
(NLGI No. 2) Li soap] to areas
between lips.

Pack grease [wheel bearing greae
(NLGI No. 2) Li soap].

1
10
6

21 Nm
4
(2.1 kgfm)

5

190 Nm
(19.2 kgfm)

11

7

Assembly sequence
5

3

10 → 8 → 6 → 4 → 2 → 1 → 11→ 7

[Vehicles with M5S, M6S transmission <C6>]
5

3

10 → 8 → 6 → 4 → 2 → 1 → 11→ 7
For parts with an encircled number, refer to
Reassembly Procedure that follows.