Package Evaluation 1 Foundation

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Package Evaluation
T i i
Training
Foundation

PE-01/2012-04-01

Agenda
1. Principle of Aseptic packaging
2. Packaging material
3. LS-Strip
4. Opening and Closures
5. Basic sealing information
6. Package terminology
7. Appendix – Tools and Chemical

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1. Principle of Aseptic
P k i
Packaging
Foundation

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1. Principle of Aseptic Packaging
Natural of Micro-organism

Source : Dairy Processing Handbook
TM-00816:2

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1. Principle of Aseptic Packaging
Aseptic food Processing & Packaging

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1. Principle of Aseptic Packaging
Commercial Sterility Definition
►

There 2 kinds of commercial sterility definition as per
21CFR113 3 (1) Product ,(2)
21CFR113.3
(2) Equipment & Containers

1) Product
Definition

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1. Principle of Aseptic Packaging
Commercial Sterility Definition
►

There 2 kinds of commercial sterility definition as per
21CFR113 3 (1) Product ,(2)
21CFR113.3
(2) Equipment & Containers

2) Equipment &
Containers

Reference:
/>PE-01/2012-04-01 / 7

1. Principle of Aseptic Packaging
Food Packaging Role

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1. Principle of Aseptic Packaging
Critical Defect
The Transversal sealing is defective
The Longitudinal sealing is defective
The package allows passage of red ink to the paper board, in
to any portion defective
Tightness of packages can
be checked by three
different procedures:
-Tear down
-Conductivity
-Dye-testing

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2 P
2.
Packaging
k i
material
t i l

Foundation

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2. Packaging Material
Structure

(Outside PE)

(Inside coating 1)
(Inside coating 2)

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2. Packaging material
Function

1 Outer Coating

2 Paperboard
3 Lamination
4 Al-foil
5 Inner coating 1
6 Inner coating 2
7 Product

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2. Packaging Material
Reel label
3

2

6
7

4
8
5
1

1
2
3
4
5
6
7

8

Customer name
Design number
Production Order Number
Reel number
Identification number
Production date
Number of packages
Volume/Size
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3 LS Strip
3.
St i
Foundation

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3. LS Strip
LS Strip structure

/LDPE

/LDPE

/Wine
strip
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3. LS Strip
LS Strip label

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4 O
4.
Opening
i
& Closure
Cl
Foundation

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4. Opening and closure
Type of Opening and closure

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4. Opening and closures
PullTab Strip

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4. Opening and closures
PullTab Strips label
ISS St
Strip
p PEP

Tab-Strip

OS Strip

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5. Basic Sealing
i f
information

ti
Foundation

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5. Basic Sealing information
Sealing Parameter

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5. Basic Sealing information
TBA – Generally Sealing application

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5, Basic Sealing information
TBA – Type of Sealing

A3 Flex
A3 Speed

A3 CF
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6. Package
T
Terminology
i l
Foundation

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5. Package Terminology
TBA – Terminology

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5. Package Terminology
TBA – Terminology

Front side

Right
side
Left

side

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5. Package Terminology
TBA – Terminology

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Package Term
from OM
Print out Hard
copy from OM to
participants

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7. Appendix – Tools
and
d Chemicals

Ch i l
Foundation

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Appendix : Recommended tools

TP Part no: 90243-0203

TP Part no: 78073-0101

TP Part no: 90243-0110

Note:
Part no. for Stretch pliers
- Small spring: 566772-000
- Big spring: 566773-000
- Pin: 78085-000
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Appendix : Chemicals
► Leak

detection fluid - Red ink
► Dissolving solutions – Alkaline or Acid

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Appendix : Chemicals
Leak detection fluid – Red ink

TP Part no. 90298-26

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Appendix : Chemicals
Leak detection fluid – Red ink

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Appendix : Chemicals
Leak detection fluid – Red ink

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Appendix : Chemicals
Dissolving solution – Acid (very fast method)
► Four different solutions are used
1
1.
HCl 1:1 Solution
2. HCl 1:3 Solution
3. Neutralizing Solution
4. HNO3 60-65% (alternative method)

:

► Ingredients :
1. HCl (37% - starting solution as commercially available)
2
2.
HNO3 (60-65%
(60 65% - starting solution as commercially available)
3. Distilled water
4. CuCl2
5. Na2CO3 in crystals

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Appendix : Chemicals
Dissolving solution – Acid (very fast method)

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Appendix : Chemicals
Dissolving solution – Acid (very fast method)

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Appendix : Chemicals
Dissolving solution – Acid (fast method)
► Two different solutions are used :
1. Acid Solution
2. Neutralizing Solution
3. HNO3 30-33% (alternative method)
► Ingredients :
1. HCl (37% - starting solution as commercially available)
2. HNO3 ((60-65% - starting
g solution as commercially
y available))
3. Distilled water
4. Na2CO3 in crystals
Note: Chemical Concentration is % based on w/v
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Appendix : Chemicals
Dissolving solution – Acid (very fast method)
1)A
Acid
id solution
l ti (H
(Hydrochloric
d hl i acid)
id)
Prepare and acid solution of HCl 30% (e.g. for 3
litres solution put 600 ml of water in a beaker and
add carefully 2400 ml of HCl 37%).
2) Neutralizing solution
Prepare 10 wt% Na2Co3 in distilled water (e.g. 100
g Na2Co3) and add water until the solution is 1 litre.
Note: Chemical Concentration is % based on w/v
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Appendix : Chemicals
Dissolving solution – Alkaline (slow method)
► Ingredients
g

:
1. Distilled water
2. NaOH

Note: Chemical Concentration is % based on w/v
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E d
End
Foundation

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