ERRORS of
squirt
PRODUCTS
Cause-the generationRemedy
Controling Molded Part
Dimensions
Cause-the generation
The
shrinkage of the product
Shrinkage:
The
thickness is too large
low pressure cavity, the high
level of shrinkage.
High
temperatures are high
shrinkage
The
Remedy
orientation of the large
molecules is large shrinkage
Reduce
unnecessary
khii thickness.
Cavity
pressure
regulator, plastic
suitable temperature.
Controling Molded Part Dimensions
Cracks and Part Breakage
The geneneration
Due
to the impact from the outside when the mold or
residual internal stresses caused video output power
make microscopic cracks or stains on the product
shine.
Cause
Due
to excess impact
The
force of the product taken large.
Residual
stress
Internal
stresses due to processing conditions k
reasonable
Due
spray-born Cake release stress cracking
Remedy
Reduced
forces
Improve
flow
Increase
mold surface temperature, the temperature
of the resin flow, reducing pressure spray ....
Products warping
Cause
The
change throughout the product shrinkage.
Product
Mold
removed soon
Design inappropriate
Generation
Pressure
along the flow of resin to fall, making the
material compression irregular or inappropriate
temperature plastic cooling evenly. All will cause
warping.
Remedy
Increasing
time pressures keep mold
Adjust
the temperature on the surface of the mold
Check
design mold
Select
materials and shapes to balance the thickness.
Weldlines
Cause
Design
The
Plastic entrance path unreasonable
atmosphere is no place to escape
Impact
of color
Generation
The
black mark at the end of the flow (the air is
retained), the plastic not be filled when cold again
combined with the color of the cause of disability
lines like 1 welds
Remedy
Settling
Check
exhaust system
Design
Use
like not filling the mold with disabilities.
weldline road in no bearing positions.
low-viscosity materials.
Identification
of specific areas by analyzing
MOLDFLOW.
Jetting
Cause
Large
injection speed.
Barrel
heating temperature is too high or too low.
Nozzle
Low
temperature mold.
Small
To
too small compared with casting material
port, low resin flow rate.
the thick irregular
The generation
The
flow is too slow to plastic cooler and solidify
soon.
The
front of each line will harden plastic front so
plastic line will go in the other direction causes the
plastic streak
Remedy
Make
a thin when not needed as thick.
Increase
or decrease the heating tank temperature,
mold fit.
Reasonable
magnitude nozzle
Use
pillows or underground vents for plastic flow
to fan out across cavity.
Use a tape type or style vent fan to turn smooth
flow throughout cavity. This reduces the stress
slip.
Sink Marks
Cause
The
shrinkage of the material.
remedy