171
11.4 Moisture Absorption Curves
Figure 11.26 Rate of water absorption at various conditions
of humidity for Delrin®.[17] (Courtesy of DuPont.)
Figure 11.27 Change in dimensions with moisture content
for Zytel® 101 in the stress-free (annealed) condition.[35]
(Courtesy of DuPont.) This figure (Fig. 7.12) is reproduced
here for the reader’s convenience.
Figure 11.28 Nylon moisture content as a function of time
for three different thicknesses of molded nylon (Zytel®) parts
while immersed in water and at 50% relative humidity.[9]
(Courtesy of DuPont.)
Figure 11.29 Water absorption of a variety of materials
when immersed in water for 24 hours.[40] (Courtesy of
Hoechst Celanese.) This figure (see Fig. 7.6) is reproduced
here for the reader’s convenience.
Notes:
Delrin® (Fig. 11.26) absorbs relatively little water[17] when compared with some other resins such as nylon (Fig
11.28).[9] Nylon swells with the absorption of water. Moisture absorption can cause a nylon part to become larger
than the mold from which the part was made. Figure 11.27 shows nylon water absorption as high as 9% by weight.[40]
Delrin, on the other hand, absorbs less than 1% water by weight.
Figure 11.29 shows the percent water absorption of a variety of materials when immersed in water for 24 hours.
PPS is not hygroscopic; therefore moisture has little effect on it. The only moisture absorption appears to be wicking
along exposed fibers.[40]
© Plastics Design Library
Ch. 11: Data
172
11.5 Pressure Volume Temperature (PVT) Curves
Subject to the conditions discussed in Ch. 4, PVT curves can give a close approximation of the volumetric
shrinkage of a plastic, molded part. These curves give no indication of actual linear shrinkage because they do not
account for molecular or fiber orientation, nor do they account in any way for physical restraints such as ribs, walls,
or cores that may restrict shrinkage while the part is still in the mold. The point at which the gate freezes and the
holding pressure becomes ineffective is difficult to determine with exactitude. Nevertheless, a PVT curve gives a
great deal of insight into the shrinkage behavior of the plastic.
Most of the curves shown herein are presented in a 2D format. This format is generally easier to use. The 3D
curves presented give a graphic picture of the effects of pressure, volume, and temperature on a given plastic, especially semicrystalline plastics, but are more difficult to use in predicting plastic shrinkage.
The PVT curves shown here are given as a representation of a huge database that is available from various
plastic suppliers. GE has PVT curves for over 500 different plastic materials. This type of data must be requested
from the supplier for the particular material you wish to mold.
Tait equation variables are given for each material.
Figure 11.30 A 3D PVT curve for the GE Cycolac® T grade unfilled ABS amorphous plastic (same material as shown in Fig.
11.31). (Courtesy of GE Plastics.)
Ch. 11: Data
© Plastics Design Library
173
ABS
Model
Tait
B1s
1.000504e-003
B2s
3.421291e-007
B3s
1.864395e+008
B4s
3.713166e-003
B1m
1.001071e-003
B2m
6.360780e-007
B3m
1.622039e+008
B4m
4.899814e-003
B5
3.707949e+002
B6
1.693548e-007
B7
0.000000e+000
B8
0.000000e+000
B9
0.000000e+000
Max Temp
296.6
Figure 11.31 A 2D PVT curve for GE Cycolac® T grade unfilled ABS amorphous plastic (same material as shown in Fig. 11.30).
(Courtesy of GE Plastics.)
© Plastics Design Library
Ch. 11: Data
174
Lexan® 141
Model
Tait
B1s
8.53E-04
B2s
1.46E-07
B3s
3.02E+08
B4s
1.75E-03
B1m
8.53E-04
B2m
5.53E-07
B3m
1.82E+08
B4m
3.80E-03
B5
4.14E+02
B6
3.31E-07
B7
0.00E+00
B8
0.00E+00
B9
0.00E+00
MaxTemp
341.7
Figure 11.32 A PVT curve for GE Lexan® 141, an unfilled polycarbonate. (Courtesy of GE Plastics.)
Ch. 11: Data
© Plastics Design Library
175
Lexan® BPL 1000
Model
Tait
B1s
8.526294e-004
B2s
2.181890e-007
B3s
2.239172e+008
B4s
2.556589e-003
B1m
8.545314e-004
B2m
5.565791e-007
B3m
1.366174e+008
B4m
3.576731e-003
B5
3.811843e+002
B6
4.333508e-007
B7
0.000000e+000
B8
0.000000e+000
B9
0.000000e+000
MaxTemp
286.5
Figure 11.33 A PVT curve for GE Lexan® BPL 1000. (Courtesy of GE Plastics.)
© Plastics Design Library
Ch. 11: Data
176
Lexan ® 500R
Model
Tait
B1s
8.036041e-004
B2s
1.538086e-007
B3s
2.874069e+008
B4s
1.479154e-003
B1m
8.041212e-004
B2m
5.035071e-007
B3m
1.725724e+008
B4m
3.790587e-003
B5
4.168094e+002
B6
4.214451e-007
B7
0.000000e+000
B8
0.000000e+000
B9
0.000000e+000
MaxTemp
323.0
Figure 11.34 A PVT curve for GE Lexan® 500R, a 10% glass-filled polycarbonate. (Courtesy of GE Plastics.)
Ch. 11: Data
© Plastics Design Library
177
Lexan® 3412
Model
Tait
B1s
7.59E-04
B2s
1.12E-07
B3s
3.68E+08
B4s
8.81E-04
B1m
7.59E-04
B2m
4.41E-07
B3m
2.14E+08
B4m
3.81E-03
B5
4.10E+02
B6
4.08E-07
B7
0.00E+00
B8
0.00E+00
B9
0.00E+00
MaxTemp
342.2
Figure 11.35 A PVT curve for GE Lexan® 3412, a 20% glass-filled polycarbonate. (Courtesy of GE Plastics.)
© Plastics Design Library
Ch. 11: Data
178
Lexan® 3414
Model
Tait
B1s
6.64E-04
B2s
7.06E-08
B3s
4.41E+08
B4s
8.52E-04
B1m
6.64E-04
B2m
3.29E-07
B3m
2.56E+08
B4m
3.69E-03
B5
4.14E+02
B6
3.97E-07
B7
0.00E+00
B8
0.00E+00
B9
0.00E+00
MaxTemp
343.6
Figure 11.36 A PVT curve for GE Lexan® 3414, a 40% glass-filled polycarbonate. (Courtesy of GE Plastics.)
Ch. 11: Data
© Plastics Design Library
179
Noryl ® 731
Model
Tait
B1s
9.57E-04
B2s
2.29E-07
B3s
2.23E+08
B4s
2.85E-03
B1m
9.59E-04
B2m
7.17E-07
B3m
1.24E+08
B4m
4.12E-03
B5
4.14E+02
B6
4.14E-07
B7
0.00E+00
B8
0.00E+00
B9
0.00E+00
Figure 11.37 A PVT curve for unfilled, modified PPO (GE Noryl® 731). (Courtesy of GE Plastics.)
© Plastics Design Library
Ch. 11: Data
180
Figure 11.38 A 3D PVT curve for unfilled Nylon 6/6 (Zytel® 101L). See 2D curves in Fig. 11.39. (Courtesy of GE Plastics.)
Ch. 11: Data
© Plastics Design Library
181
Zytel® 101L
Model
Tait
B1s
9.916582e-004
B2s
4.555279e-007
B3s
1.530184e+008
B4s
3.303175e-003
B1m
1.042971e-003
B2m
7.326134e-007
B3m
1.167286e+008
B4m
4.018659e-003
B5
5.369995e+002
B6
3.485184e-008
B7
4.881898e-005
B8
1.787171e-001
B9
8.273468e-009
MaxTemp
318.1
Figure 11.39 A PVT curve for unfilled Nylon 6/6 (Zytel® 101L). See 3D diagram in Fig. 11.38. (Courtesy of GE Plastics.)
© Plastics Design Library
Ch. 11: Data
182
Figure 11.40 A 3D PVT curve for unfilled PBT (GE Valox® 327). See 2D curves in Fig. 11.41. (Courtesy of GE Plastics.)
Ch. 11: Data
© Plastics Design Library
183
Valox® 327
Model
Tait
B1s
8.564531e-004
B2s
3.986468e-007
B3s
1.297948e+008
B4s
4.901804e-003
B1m
9.098297e-004
B2m
6.613134e-007
B3m
1.039253e+008
B4m
3.059871e-003
B5
5.041234e+002
B6
1.086342e-007
B7
5.068244e-005
B8
2.085185e-001
B9
2.352836e-008
MaxTemp
298.3
Figure 11.41 A PVT curve for unfilled PBT (GE Valox® 327). See 3D curves in Fig. 11.40. (Courtesy of GE Plastics.)
© Plastics Design Library
Ch. 11: Data
184
Valox® DR48
Model
Tait
B1s
7.38E-04
B2s
2.88E-07
B3s
1.73E+08
B4s
3.43E-03
B1m
7.81E-04
B2m
5.61E-07
B3m
1.08E+08
B4m
2.25E-03
B5
5.03E+02
B6
1.44E-07
B7
3.97E-05
B8
1.07E-01
B9
1.74E-08
MaxTemp
298.3
Figure 11.42 A PVT curve for 15% glass-filled PBT (GE Valox® DR48). (Courtesy of GE Plastics.)
Ch. 11: Data
© Plastics Design Library
185
Valox ® 420
Model
Tait
B1s
7.32E-04
B2s
2.76E-07
B3s
1.69E+08
B4s
4.47E-03
B1m
7.74E-04
B2m
4.77E-07
B3m
1.26E+08
B4m
2.90E-03
B5
5.12E+02
B6
1.17E-07
B7
6.02E-05
B8
8.63E-02
B9
1.40E-08
Figure 11.43 A PVT curve for 30% glass-filled PBT (Valox® 420). (Courtesy of GE Plastics.)
© Plastics Design Library
Ch. 11: Data
186
11.6 Shrinkage and Warpage of Molded Disks
The following shrinkage and warpage data was obtained by molding a circular disk with a single edge-gate. The
change in size from the gate to the opposite side of the disk was measured to determine the flow-direction shrink rate.
The cross-flow shrinkage was measured perpendicular to the flow-direction shrinkage. The warpage is the offset of
the edge of the disk opposite the gate over the diameter of the disk when the gate side is held tightly against the
measurement surface. See Fig. 11.44.[6]
Table 11.2. Flow and Cross Flow Shrinkage and A/D Warpage
Shrinkage Rate (in/in)
Flow
Cross Flow
Warpage
A/D*
Acetal
Unfilled
0.020
0.016
0.075
Acetal
10% GF
0.011
0.013
0.030
Acetal
30% GF
0.004
0.015
0.300
Polycarbonate
Unfilled
0.005
0.005
0.300
Polycarbonate
10% GF
0.003
0.003
0.001
Polycarbonate
30% GF
0.001
0.003
0.003
*A/D is Cup/Diameter, see Fig. 11.44.
Figure 11.44 Flow, cross flow, and warpage (Cup/Diameter) (A/D in Tables 11.2–11.5).[6] (Courtesy of Hanser-Gardner.) This
figure (see Fig. 4.7) is reproduced here for the reader’s convenience.
Ch. 11: Data
© Plastics Design Library
187
Table 11.3. Flow vs Transverse-Flow Shrinkage and Warpage for Injection-Molded Polyacetal (POM) Disksa
with Increasing Glass-Fiber Loading[47]
a
Glass Fiber
Content (%)
Flow Shrinkage
(in/in)
Transverse Shrinkage
(in/in)
Differential Shrinkage
(in/in × 10-3)
Warpage
(A/D*)
0
0.020
0.0160
-4.0
0.075
5
0.015
0.0110
-4.0
0.060
10
0.011
0.0125
1.5
0.030
20
0.006
0.0150
9.0
0.270
30
0.004
0.0150
11.0
0.300
4 inch diameter × 1/16 inch thick disks
*A/D is Cup/Diameter, see Fig. 11.44.
Table 11.4. Comparison of the Warpage of Polycarbonate and SAN at Various Filler-Loading Levels[47]
Base Resin
Modifier Type
Loading Level
(%)
Plaque Warpage
(in)a
Disk Warpage
(A/D*)b
Polycarbonate (PC)
Unmodified
0
0.007
0.001
Polycarbonate (PC)
Glass fiber
10
0.007
0.001
Polycarbonate (PC)
Glass fiber
30
0.018
0.003
Polycarbonate (PC)
Carbon fiber
30
0.006
0.002
Polycarbonate (PC)
Glass bead
30
0.001
0.000
Polystyrene acrylonitrile (SAN)
Glass fiber
30
0.001
0.002
Polystyrene acrylonitrile (SAN)
Glass bead
30
0.001
0.000
a
6 inch × 8 inch × 1/8 inch thick
b
4 inch diameter × 1/16 inch thick
*A/D is Cup/Diameter, see Fig. 11.44.
Note:
The warpage in Table 11.2 is the displacement of the gate side of a 4-in. diameter disk from a flat surface when
the opposite side of the disk is held firmly against the flat surface. The transverse shrinkage is measured across the
disk at 90 degrees each side of the gate. The flow-direction shrinkage is measured from the gate to the opposite side.
The differential shrinkage is the difference between the flow-direction and transverse-direction shrinkage.
Measurements must be taken at least forty-eight hours after molding. Hygroscopic materials must be kept dry for
this period.
Many process variables affect warpage data before annealing. If parts are annealed, process variables have little
effect on measured warpage.
Table 11.4 shows warpage results when molding polycarbonate and SAN.[4]
© Plastics Design Library
Ch. 11: Data
188
Table 11.5. Shrinkage and Warpage Data for Injection-Molded Neat and Filled Thermoplastic Polymers[4]
Shrinkage3
(in/in)
Warpage2
(A/D*)
Modifier Type
Loading Level
(%)
Nylon 6/6 (PA66)
Unmodified
0
0.015
0.050
Nylon 6/6 (PA66)
Glass fiber
10
0.006
0.060
Nylon 6/6 (PA66)
Glass fiber
30
0.004
0.270
Nylon 6/6 (PA66)
Glass fiber
40
0.003
0.270
Nylon 6/6 (PA66)
Carbon fiber
40
0.002
0.200
Nylon 6/6 (PA66)
Glass bead
40
0.010
0.008
Nylon 6/6 (PA66)
Barium ferrite
80
0.008
0.002
Polyacetal (POM)
Glass fiber
30
0.003
0.300
Polypropylene (PP)
Glass fiber
30
0.004
0.380
Polypropylene (PP)
1
Glass fiber
30
0.003
0.300
Polycarbonate (PC)
Unmodified
0
0.006
0.001
Polycarbonate (PC)
Glass fiber
10
0.003
0.001
Base Polymer
Polycarbonate (PC)
Glass fiber
30
0.001
0.003
Polycarbonate (PC)
Carbon fiber
30
0.0005
0.002
Polystyrene
Acryonitrile (SAN)
Glass fiber
30
0.005
0.002
Polystyrene
Acryonitrile (SAN)
Glass bead
30
0.003
0.000
1
Chemically coupled.
4 in diameter × 1/16 thick disk.
3
ASTM D955 test bar.
2
*A/D is Cup/Diameter, see Fig. 11.44.
11.7 Angular Warpage
Figure 11.45 Molded plaque, including walls with and without gussets, with holes, and with cylindrical shapes.[46] (Courtesy of
SPE.)
Ch. 11: Data
© Plastics Design Library
189
Figure 11.46 Bow angle of side wall without gusset vs
thickness for unfilled and filled polycarbonate and
nylon 6/6.[46] (Courtesy of SPE.)
Figure 11.47 Bow angle of front wall with gusset vs
thickness for unfilled and filled polycarbonate and
nylon 6/6.[46] (Courtesy of SPE.)
Notes:
Figures 11.46 and 11.47 indicate the effects of fiber reinforcement and gussets on bow angles of the walls of the
plaque in Fig. 11.45.[46] The angles are measured as deviations from the perpendicular. The bowing is caused by the
delayed cooling of the inside corner of the mold where the wall meets the main part of the plaque. The gusset resists
the bending stress caused by the slower-cooling inside corner, thus reducing the bow angle.
Notice in Figure 11.47 that the gusset reduces the bow angle to less than half the un-gusseted angle.
Figure 11.48 Hoechst Celanese test plaque, molded of PPS (dimensions in mm).[40] (Courtesy of Hoechst Celanese.)
© Plastics Design Library
Ch. 11: Data
190
Figure 11.49 Measurement points of the Hoechst Celanese test plaque molded of PPS.[40] (Courtesy of Hoechst Celanese.)
Notes:
Hoechst Celanese ran tests[40] to determine warpage using 40% glass-filled and 65% mineral/glass-filled PPS
using the sample part shown in Fig. 11.48.[40] Unfortunately, gate location was not specified. Figure 11.49 shows the
dimensions and points at which measurements were taken. Figures 11.50–53 show the test results.[40]
As one might expect, the warpage of the 65% mineral/glass-filled material was less than that of the 40% glassfiber-filled material. The mineral/glass-filled material has less glass fiber in it than the 40% glass-fiber-filled material. The improved warpage characteristics therefore result from two sources. First, the aspect ratio of the mineral fill
is less than the glass fiber, therefore the anisotropic shrinkage is less. Second, the higher fill ratio results in less
overall shrinkage. These tests give some indication of the variations one might expect when molding a complicated
part from PPS.
Once a mold is built and proven, the molder may expect good consistency from the mold provided he exercises
good control over the molding conditions.
Ch. 11: Data
© Plastics Design Library
191
Figure 11.50 Warpage with respect to flatness in the
Hoechst Celanese test plaque molded of PPS.[40] (Courtesy
of Hoechst Celanese.)
Figure 11.51 Warpage with respect to roundness of a
cylinder in the Hoechst Celanese test plaque molded of
PPS.[40] (Courtesy of Hoechst Celanese.)
Figure 11.52 Warpage with respect to roundness of a hole
in the Hoechst Celanese test plaque molded of PPS.[40]
(Courtesy of Hoechst Celanese.)
Figure 11.53 Warpage with respect to bowing angle in the
Hoechst Celanese test plaque molded of PPS.[40] (Courtesy
of Hoechst Celanese.)
© Plastics Design Library
Ch. 11: Data
192
Table 11.6. Dimensional Tests of the Hoechst Celanese Test Plaque Molded of PPS Run at a Variety of
Times Over a Ten-Month Period[40]
Test Date
¯x
(in)
σ
(in)
3 ó × 100
x
(%)
8/10/88
1.9593
0.00016
0.024
8/11/88
9.9593
0.00012
0.017
8/12/88
1.9594
0.00016
0.025
11/17/88
1.9594
0.00016
0.026
11/18/88
1.9593
0.00016
0.025
11/19/88
1.9592
0.00016
0.025
2/27/89
1.9592
0.00024
0.036
2/28/89
1.9591
0.00028
0.043
2/29/89
1.9592
0.00016
0.026
5/29/89
1.9593
0.00020
0.029
5/30/89
1.9593
0.00016
0.022
5/31/89
1.9594
0.00020
0.029
ó × 100
x
(%)
for 3 days
3
Reproducibility for
10 months
0.022
0.025
Dimension = 1.9593 in
± 0.0006 in (0.030%)
0.035
0.027
Note:
The second column is the statistical mean of the measurements. The third column is sigma (σ ), the calculated
statistical standard deviation of the samples. The fourth column is the 3σ accuracy for each day. The fifth column is
the 3σ accuracy for three consecutive days. The last column is the total error range over a ten-month test. It is
approximately equal to twice the maximum standard deviation for that period.
Ch. 11: Data
© Plastics Design Library
193
11.8 General Shrinkage Characteristics for Various Plastics
Table 11.7. Nominal Thermoplastic Mold Shrinkage Rates Using ASTM Test Specimens[10]
Material
ABS
Acetal, copolymer
HDPE, homopolymer
Nylon 6
Nylon 6/6
PBT Polyester
Polycarbonate
Polyether sulfone
Polyether-etherketone
Polyetherimide
Polyphenylene oxide/PS alloy
Polyphenylene sulfide
Polypropylene, homopolymer
Polystyrene
Reinforcement
Unreinforced
30% glass-fiber
Unreinforced
30% glass-fiber
Unreinforced
30% glass-fiber
Unreinforced
30% glass-fiber
Unreinforced
15% glass-fiber + 25% mineral
15% glass-fiber + 25% beads
30% glass-fiber
Unreinforced
30% glass-fiber
Unreinforced
10% glass-fiber
30% glass-fiber
Unreinforced
30% glass-fiber
Unreinforced
30% glass-fiber
Unreinforced
30% glass-fiber
Unreinforced
30% glass-fiber
Unreinforced
40% glass-fiber
Unreinforced
30% glass-fiber
Unreinforced
30% glass-fiber
Average Rate* per ASTM D955
0.125 in
0.250 in
(3.18 mm)
(6.35 mm)
0.004
0.007
0.001
0.0015
0.017
0.021
0.003
NA
0.015
0.030
0.003
0.004
0.013
0.016
0.0035
0.0045
0.016
0.022
0.006
0.008
0.006
0.008
0.005
0.0055
0.012
0.018
0.003
0.0045
0.005
0.007
0.003
0.004
0.001
0.002
0.006
0.007
0.002
0.003
0.011
0.013
0.002
0.003
0.005
0.007
0.002
0.004
0.005
0.008
0.001
0.002
0.011
0.004
0.002
NA
0.015
0.025
0.0035
0.004
0.004
0.006
0.0005
0.001
*Rates in in/in (Courtesy ICI-LNP)
Note:
While these data indicate that increasing thickness causes increased shrinkage, parts of greater thickness may not
shrink significantly more than indicated for 6-mm thickness because thicker parts often develop voids instead of more
shrinkage. Gate/runner size and flow direction also influence the above data.
Usually the shrinkage in the thickness of the part is not of significant interest because the thickness is normally
about 1/8 in. (3 mm). One study (Fig. 11.2) measured the in-mold thickness shrinkage of polypropylene, polyethylene, and polystyrene in an 1/8-in. thick tensile test bar. The measurements are in microns, each of which is about 40/
1,000,000 of an inch. Time zero is when the plastic separates from the mold wall. This starting time will vary
depending on the usual variables of gate size, injection pressure, holding pressure, and mold temperature for each
material.
© Plastics Design Library
Ch. 11: Data
194
Table 11.8. Comparative Mold Shrinkage Values for Flow and Cross Flow (Transverse) Directions
Shrinkage
Material
Flow
mil/in
Transverse
mil/in
5
1
5
2
17-22
Acetal 10% GF
Acetal 30% Glass Fiber
ABS unreinforced
ABS 30% glass filled
Shrinkage
Material
Flow
mil/in
Cycoloy C1110HF 125 mil
(3.2mm)
5-7
16-18
Cycoloy C1200 125 mil (3.2mm)
11
3
13-18
6-16
Cycoloy C1200HF 125 mil
(3.2mm)
5-7
5-7
Acetal 30% Glass Beads
3
11
Crastin S600F10 NC10PBT 125
mil (3.2mm)
17
Crastin SK602 NC10 PBT 15%
GF 125 mil
Crastin SK603 NC10 PBT 20%
GF 125 mil
Crastin SK605 NC10 PBT 30%
GF 125 mil
Acetal Unfilled
Transverse
mil/in
Delrin 100 NC010 125 mil
(3.2mm)
18-21
18-21
16
Delrin 100P NC010 125 mil
(3.2mm)
18-21
17-19
6
12
Delrin 111 NC010 125 mil
(3.2mm)
18-21
17-20
4
11
Delrin 1700P NC010 125 mil
(3.2mm)
14-17
15-18
3
10
Delrin 500 NC010 125 mil
(3.2mm)
17-20
18-21
Cycoloy PC/ABS C2800 125 mil
(3.2mm)
4-6
4-6
Delrin 500 NC010 125 mil
(3.2mm) test bar
23
8
Cycoloy PC/ABS C6200 125 mil
(3.2mm)
4-6
4-6
Delrin 500 NC010 125 mil
(3.2mm) plaque
21
15
Cycoloy PC/ABS C2950 125 mil
(3.2mm)
Cycoloy PC/ABS DSK 125 mil
(3.2mm)
4-6
4-6
Delrin 570 NC010 125 mil
(3.2mm) 110°C
13
6-8
Delrin 570 NC010 125 mil
(3.2mm) 124°C
12
21
Cycoloy PC/ABS GPM4700 125
mil (3.2mm)
5-8
Delrin 900 NC010 125 mil
(3.2mm)
17-20
17-20
Cycoloy PC/ABS GPM5500 125
mil (3.2mm)
5-8
18-20
15-17
Cycoloy PC/ABS GPM5600 125
mil (3.2mm)
Cycoloy PC/ABS GPM6300 125
mil (3.2mm)
5-8
Delrin 500 AF (20%PTFE) 125
mil (3.2mm)
Delrin DE8903 NC010 125 mil
(3.2mm)
16
16
Cycoloy PC/ABS IP1000 125
mil (3.2mm)
5-7
Delrin 100, 100P
Delrin 500, 500P
21
21
19
20
Delrin 511P, 911P
19
18
Cycoloy PC/ABS LG8002 125
mil (3.2mm)
5-7
Delrin 900P
Delrin 1700P
21
10
20
18
Cycoloy PC/ABS LG9000 125
mil (3.2mm)
Cycoloy PC/ABS MC1300 125
mil (3.2mm)
5-7
Delrin colors depending on color
Cycoloy PC/ABS MC8002 125
mil (3.2mm)
5-7
Cycoloy PC/ABS MC9000 125
mil (3.2mm)
5-7
Delrin 570, 577
Cycoloy PC/ABS MC8800 125
mil (3.2mm)
Cycoloy C1000HF 125 mil
(3.2mm)
4-6
4-6
Enduran PBT 7062X 125 mil
(3.2mm)
5-7
5-7
Cycoloy C1110 125 mil (3.2mm)
5-7
Ch. 11: Data
5-8
5-8
5-7
5-7
18-21
17-20
Delrin 500T
18
17
Delrin 100ST
Delrin 500AF
13
21
14
15
Delrin CL
19
19
12
8-10
21
11-13
12-14
11-13
7-9
7.5-9.5
Enduran PBT 7065 125 mil
(3.2mm)
Enduran PBT 7085 125 mil
(3.2mm)
© Plastics Design Library
195
Table 11.8. (Cont’d.)
Shrinkage
Material
Shrinkage
Flow
mil/in
Transverse
mil/in
Fortran (PPO) 40% Glass Fiber
1-3
5-7
Fortran (PPO) 65%
Mineral/Glass
Geloy XP1001 125 mil (3.2mm)
1-2
3-5
Geloy XP2003 125 mil (3.2mm)
Geloy XP4025 125 mil (3.2mm)
Geloy XP4034 125 mil (3.2mm)
5-7
5-7
Hytrel G3548L 125 mil (3.2mm)
Material
Flow
mil/in
Transverse
mil/in
Noryl HS1000X 125 mil
(3.2mm)
5-7
4-6
Noryl N190HX 125 mil (3.2mm)
Noryl N190X 125 mil (3.2mm)
5-7
5-7
3-5
Noryl N225X 125 mil (3.2mm)
5-7
5-7
Noryl N300X 125 mil (3.2mm)
Noryl PC180X 125 mil (3.2mm)
5-7
5-7
5-7
5-7
5
Noryl PN235 125 mil (3.2mm)
5-7
5-7
Hytrel 4056
2
Noryl PX0844 125 mil (3.2mm)
5-7
Hytrel 4069
8
Noryl PX9406 125 mil (3.2mm)
5-7
5-7
Hytrel G4074
8
Noryl SE100X 125 mil (3.2mm)
5-7
5-7
Hytrel 4078W
9
Noryl SE1X 125 mil (3.2mm)
5-7
5-7
Hytrel 4556
Hytrel G4774 125 mil (3.2mm)
11
14
Nylon (PA) 6
Nylon (PA) 6 30% GF
13
3.5
14
4.5
Hytrel 5526
11
Nylon (PA) 66
16-21
15-21
Hytrel G5544
Hytrel 5555 HS
17
13
4
6
6
8
Hytrel 5556
14
Nylon (PA) 66 30% GF
Nylon (PA) 66 15% GF 25%
Glass Beads
Hytrel 6356
Hytrel 6359 FG
16
16
Hytrel 6358
5-7
5-7
PEI 30% GF
2
4
16
PET
PET 30% GF
18
3
21
10
Hytrel G7246 125 mil (3.2mm)
16
PC 30% GF
1
2
Hytrel 7246
Hytrel 7248
17
17
Polycarbonate Unfilled
Polycarbonate 10% Glass Fiber
6
3
6
4
Hytrel 8238
18
Polycarbonate 30% Glass Fiber
0.5-1
1-2
Lexan 101/201 125 mil (3.2mm)
Lexan 121/221 125 mil (3.2mm)
5-7
5-7
5-7
5-7
Polycarbonate 30% Glass Beads
PP 30% GF
4
3.5
4
9
Lexan 131 125 mil (3.2mm)
5-7
5-7
PPO/PS Unreinforced
5
5
5-7
5-7
5-7
5-7
PPO/PS 30% Glass Fiber
Rynite 408 62 mil (1.6mm)
1
2.1
2
6.3
Minlon 11C40 NC010 125 mil
(3.2mm)
9
13
Rynite 408 125 mil (13.2mm)
2.0
7.5
Minlon 10B40 NC010 125 mil
(3.2mm)
8
10
Minlon 22C NC010 125 mil
(3.2mm)
Noryl 30% GF
7
Lexan 141/241 125 mil (3.2mm)
Lexan 191 125 mil (3.2mm)
Rynite 415HP 62 mil (1.6mm)
2.4
6.7
4.0
2.3
9.5
8.2
10
Rynite 415HP 125 mil (13.2mm)
Rynite 520 NC010 20% GF 62
mil (1.6mm)
9
2
Rynite 520 NC010 20% GF 125
mil (3.2mm)
3.5
1
Noryl 534 125 mil (3.2mm)
5-7
5-7
7.8
5-7
5-7
Rynite 530 NC010 30% GF 62
mil (1.6mm)
1.8
Noryl 731H 125 mil (3.2mm)
Noryl 731 125 mil (3.2mm)
2.5
8
Noryl GFN1 125 mil (3.2mm)
2-5
Rynite 530 NC010 30% GF 125
mil (3.2mm)
Noryl GFN3 125 mil (3.2mm)
1-4
Rynite 530 NC010 30% GF 250
mil (6.4mm)
3
10
© Plastics Design Library
Ch. 11: Data