Instruction pot5 v2 0

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Instruction_PoT5 V2.0.doc

PCS7 on Tour

Practice Instruction

V2.0

IA AS CS2 SIN



Table of Content
1

ENGINEERING DOCUMENTS..................................................................................................................... 1-1
1.1
1.2
1.3

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Instruction_PoT5 V2.0.doc

2

P&ID – PROCESS AND INSTRUMENT DRAWING ......................................................................................... 1-1
INSTRUMENT LIST ...................................................................................................................................... 1-2
CONTROL SYSTEM CONFIGURATION .......................................................................................................... 1-2

GETTING START ............................................................................................................................................ 2-1

2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13

3

START “NEW PROJECT WIZARD” ............................................................................................................... 2-1
CONFIGURATION IN THE COMPONENT VIEW .............................................................................................. 2-3
PLANT HIERARCHY GENERAL SETTINGS .................................................................................................... 2-6
NAMING IN THE PLANT VIEW ..................................................................................................................... 2-7
CREATE A CFC FOR A VALVE CONTROL ..................................................................................................... 2-8
CONFIGURE SFC “TRANSFERIN”............................................................................................................. 2-10
COMPILE AND DOWNLOAD AS PROGRAM ............................................................................................... 2-12
COMPILE OS ............................................................................................................................................. 2-12
OPEN OS PICTURE “RMT1” IN GRAPHIC DESIGNER ............................................................................... 2-13
TESTING OS RUNTIME.............................................................................................................................. 2-13
TEST THE BASIC OS FUNCTIONS:.............................................................................................................. 2-14
ARCHIVE PROJECT .................................................................................................................................... 2-14
“SAVE AS…” TO REORGANIZE PROJECT DATABASE ................................................................................. 2-15

HARDWARE CONFIGURATION ................................................................................................................ 3-1
3.1
PC CONFIGURATION ................................................................................................................................... 3-1
3.2
AS CONFIGURATION................................................................................................................................... 3-2
3.2.1
I/O module configuration ..................................................................................................................... 3-2
3.2.2
Activate CiR (Change in Run) .............................................................................................................. 3-4
3.3
CONFIGURE CONNECTION IN NETPRO ....................................................................................................... 3-4

4

DESIGN DEVICE TYPE WITH CFC ........................................................................................................... 4-1
4.1
4.2
4.3
4.4
4.5
4.6

5

ASSIGN SYMBOL TO THE IO ADDRESS:....................................................................................................... 4-1
CHANNEL DRIVER BLOCKS ........................................................................................................................ 4-2
OPTIMIZE RUN SEQUENCE.......................................................................................................................... 4-3
IMPORT PROCESS TAG TYPES FROM STANDARD LIBRARY ........................................................................ 4-3
TEST DEVICE TYPE CONFIGURATION .......................................................................................................... 4-4
“CLEAN” BLOCK TYPE ............................................................................................................................... 4-5

CONFIGURE ALL DEVICES IN RMT1 ...................................................................................................... 5-1
5.1
5.2
5.3
5.4
5.5
5.5.1
5.5.2
5.5.3
5.6
5.7
5.7.1
5.8
5.9
5.10

6

CREATE DEVICE TYPE (PROCESS TAG TYPE) BASED ON NK110............................................................... 5-1
ASSIGN/CREATE IMPORT FILES .................................................................................................................. 5-2
IMPORT PROCESS TAG TYPE ...................................................................................................................... 5-4
COPY PROCESS TAG TYPES FROM MASTER DATA LIBRARY ..................................................................... 5-5
CONFIGURATIONS FOR OS PICTURE ........................................................................................................... 5-6
Configure Device Orientation .............................................................................................................. 5-7
Configure measurement unit ................................................................................................................ 5-8
Create new measurement units in the project library.......................................................................... 5-9
CREATE CFC “MODE_RMT1” FOR OPERATION MODE .............................................................................. 5-9
PO VIEW FOR INTERCONNECTION CONFIGURATION................................................................................. 5-11
Select I/O for Parameters/Signals ...................................................................................................... 5-11

PO VIEW FOR EDITING COMMENTS AND OTHER SETTINGS ....................................................................... 5-12
CREATE CFC “SIM_TANK” WITH “CHART-IN-CHART” ........................................................................... 5-13
CONFIGURATION FOR “FC111”................................................................................................................ 5-14

CONFIGURE FUNCTIONS (SFC TYPE) .................................................................................................... 6-1
6.1
CREATE A SFC TYPE “TRANSFEROUT” IN MASTER DATA LIB ................................................................ 6-1
6.1.1
Define Interface (characteristics)......................................................................................................... 6-1
6.1.2
Use Enumerations for “Reactor” selection, ........................................................................................ 6-2
6.1.3
Configure Steps..................................................................................................................................... 6-3
6.2
CRATE FUNCTION “TRANSFEROUT” FOR RMT1 ...................................................................................... 6-4

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Table of Content


6.3
UPDATE BLOCK AFTER “SFC TYPE” CHANGED .......................................................................................... 6-5
6.4
CONFIGURE HOLD AND ABORT SEQUENCER .............................................................................................. 6-6
6.4.1
Abort Sequencer.................................................................................................................................... 6-6
6.4.2
Hold Sequencer..................................................................................................................................... 6-7
7

OS CONFIGURATIONS ................................................................................................................................. 7-1
7.1
7.2
7.3
7.4
7.5
7.6
7.6.1
7.6.2

8

OS SERVER-CLIENT CONFIGURATION ................................................................................................. 8-1
8.1
8.2
8.3
8.4

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STATIC OBJECT DRAWING .......................................................................................................................... 7-1
OBJECT DYNAMIC CONFIGURATION .......................................................................................................... 7-2
TREND WINDOW ......................................................................................................................................... 7-3
ALARM WINDOW ........................................................................................................................................ 7-4
USER ADMINISTRATION – SIMATIC LOGON ............................................................................................. 7-5
TIME SYNCHRONIZATION ........................................................................................................................... 7-6
Set OS as Time Master.......................................................................................................................... 7-6
Set AS to Time Slave ............................................................................................................................. 7-6

9

CHANGE OS PROJECT TO MULTIUSER PROJECT ........................................................................................ 8-1
OS SERVER CONFIGURATION ..................................................................................................................... 8-2
OS CLIENT CONFIGURATION ...................................................................................................................... 8-2
DOWNLOAD OS STATION ........................................................................................................................... 8-5

MULTIPROJECT ENGINEERING .............................................................................................................. 9-1
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9

V2.0

MULTIPROJECT CONFIGURATION ............................................................................................................... 9-1
CREATE NEW PROJECTS IN MULTIPROJECT ................................................................................................ 9-1
MOVE AS STATION BETWEEN PROJECTS .................................................................................................... 9-2
MOVE CFC CHARTS BETWEEN PROJECTS .................................................................................................. 9-3
UPDATE PLANT HIERARCHY AMONG PROJECTS ......................................................................................... 9-4
MERGE PROJECT SUB-NETWORKS............................................................................................................... 9-4
SINGLE PROJECT ENGINEERING AFTER REMOVED FROM MULTIPROJECT ................................................. 9-6
MERGE MODIFICATIONS FROM ALL SINGLE PROJECTS ............................................................................... 9-7
AS-AS COMMUNICATION ........................................................................................................................... 9-8

Table of Content


PoT Practice Instruction

1

Engineering Documents

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Instruction_PoT5 V2.0.doc

1.1 P&ID – Process and Instrument Drawing

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PoT Practice Instruction

1.2 Instrument List
Tag Name
LI111
NK110
NK111
NK112

NK113
NK114
NP111

Device Description
RMT1 Tank Level
RMT1 Inlet Valve
RMT1 Outlet Valve
RMT1 Stop Valve
RMT1 to Reactor1 Valve
RMT1 to Reactor2 Valve
RMT1 Pump

1.3 Control System Configuration
Record the hardware information for the workshop practices:

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•

Note:
You can find the Workshop documents under ..\Workshop-PoT5\Design Documents\

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PoT Practice Instruction

2

Getting Start
2.1 Start “New Project Wizard”
•

From SIMATIC Manager, File > ’New Project’ Wizard…

•

Step 1 of 4: (click “Next”)

•

Step 2 of 4: Select CPU:

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Instruction_PoT5 V2.0.doc

1. Select CPU

2. Select Bundle

•

Step 3 of 4:

1. Hierarchy Level = 3

3. Select Single
System

2. Select OS
objects

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•

Step 4 of 4:

1. Project Name

2. Project Folder Location
(Do not select system
Driver C:)

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3. Start Wizard...

•

When the following dialog prompted, leave the default setting and continue the
wizard:

Always this option for PCS7

Note: depends on the PC speed, it may take 5-10 minutes to finish the wizard…, be patient.

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PoT Practice Instruction
•

This is how it looks after the wizard:

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Start PLCSIM

•

2.2

Start PLCSIM for AS simulation.

Configuration in the Component View
•

Rename system components as follows:
1. Name your AS
(01..06)

5. <double click> to
open AS01
Configuration
2. S7Prog (use
No Spaces)
3. your PC Name

4. OS Project
(01..06)

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PoT Practice Instruction
•

Open AS01Æ Hardware Æ CP 443-1 Æ Properties

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1. Open Properties

•

Configure CP443-1 Parameters as follows:
1. Enable ISO protocol

2. Disable IP protocol

3. Create a network

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Instruction_PoT5 V2.0.doc

PoT Practice Instruction
•

Open PC Station “Configuration”, insert a “IE General” from Catalog:

•

Configure “IE General” Properties as follows:
Enable MAC
address

Fill in with your
PC Network
MAC Address

Disable IP Protocol

Link to the Ethernet(1)

Note: You can find your PC MAC address by using the DOS command:
“ipconfig/all” in the DOS Window:

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PoT Practice Instruction

2.3 Plant Hierarchy general settings
Open Plant Hierarchy > Settings…

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•

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PoT Practice Instruction
•

Customize the settings as follows:
Num of level = 3

OS Level = 2

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Instruction_PoT5 V2.0.doc

Enable this option

2.4 Naming in the Plant View
•

V2.0

In the Plant View, create new objects in the plant hierarchy (Folders, CFCs,
SFCs, Pictures…)

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PoT Practice Instruction

Copyright © Siemens AG 2008 All rights reserved – For internal use only
Instruction_PoT5 V2.0.doc

•

Configure the plant hierarchy structure as follows:

2.5 Create a CFC for a valve control
•

In the “Plant View”, insert a new CFC under “Plant1\RMT1” and name it as
“NK110”.

Create a new CFC
chart NK110 under
RMT1

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PoT Practice Instruction
•

Open CFC chart “NK110”

•

Insert Function Blocks: Valve, CH_DI, CH_DO from library “PCS 7 Library V71”
Compile & Download

1. Toggle the view
of “Catalog”

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Instruction_PoT5 V2.0.doc

4. Name the
block as”V”

3. Drag & Drop the
function block “Valve”

2. Select “Libraries”

V2.0

•

Make interconnections between Function Blocks

•

Name the Blocks as V, fb_close, fb_open, cmd respectively.

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PoT Practice Instruction

2.6 Configure SFC “TransferIN”
•

Your Task: to create an auto sequence to charge materials into the tank.

•

From Plant View, open the SFC Chart “TransferIN” (under the plant hierarchy
“Plant1\RMT1\Functions\”).
Compile & Download

1. Use “Element
Bar” to create SFC
steps.

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Instruction_PoT5 V2.0.doc

4. Use “Browse” to
search signals

2. <Double click>
to configure steps

3. <Double click>
to configure
Transitions

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PoT Practice Instruction
Configure all steps and transitions as follows:

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•

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PoT Practice Instruction

2.7 Compile and Download AS Program
•

Compile and Download from CFC or SFC
Compile and Download
Buttons in CFC

Online Button in CFC

Compile and Download
Buttons in SFC

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Instruction_PoT5 V2.0.doc

Online Button in SFC

2.8 Compile OS

V2.0

•

Start OS Compilation wizard from SIMATIC Manager > Component View:

•

Follow the step-by-step instructions to finish the OS compilation.

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2.9 Open OS Picture “RMT1” in Graphic Designer
•

Modify picture as follows:

You can find
“Tank” object
from Display
Library
Move Block Icons
to their positions

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Use Tube
objects to draw

pipe lines

2.10 Testing OS Runtime
•

Activate the OS Runtime from WinCCExplorer

Start OS runtime

art OS
ntime

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2.11 Test the basic OS functions:

OS Screen
Selection
Block icon.

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Start function
TransferIN
Open Valve Faceplate
by clicking its block icon.

2.12 Archive Project
• SIMATIC Manager Æ File Æ Archive…

Archive
Multiprojects

Note: It is important to archive your project regularly.

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2.13 “Save as…” to reorganize project database
•

In case “internal errors” occur in the project database, you can try to use
following function to recover the database integrity.

•

From SIMATIC Manager Æ File Æ Save as…

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Project
reorganization

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3

Hardware configuration
•

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Instruction_PoT5 V2.0.doc

3.1

Close PLCSIM, you will prepare for the connection to the AS (CPU)

PC Configuration

•

Refer to 2.2, verify the PC configurations:

•

From component view, open the PC Station > Object Properties

Put the local PC
name in this field

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•

Configure and Download to each PC:

1. Configure PC

2. Download PC

3.2 AS Configuration
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Instruction_PoT5 V2.0.doc

3.2.1 I/O module configuration
•

Look at your AS hardware and record the order numbers and locations for each
component.

•

Configure your AS hardware similar like the following figure:
On-Line
Status

Compile
HW Config

Download
to AS

2. Connect DP master
with CP443-5 Ext

1. Select PCS7 Profile

3. Insert IM 153-2 HF
with node address 3

4. Configure IO modules

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•

Digital Input Module Properties:

Enable Diagnostic
interrupt

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Disable unused
channels.

•

Analog Input Module properties:

Enable Diagnostic
interrupt

Disable unused
channels.

•

V2.0

Download your hardware configuration to CPU and correct the errors if found.

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Instruction_PoT5 V2.0.doc

3.2.2 Activate CiR (Change in Run)
•

Right-click on the PROFIBUS line:

•

Delete or add some IO modules, download new hardware configuration without
stopping the CPU.

3.3 Configure Connection in NetPro
•

Open “NetPro” from SIMATIC Manager:

•

Create a connection between PC and AS, name it as “OS_AS01”

Open NetPro

1.Highlight
WinCC Appt.

3. Compile &
Save NetPro

2. Insert New
Connection

4.Download
Connections

Renamed as
OS_AS01

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