CNC KELLER drawings for china

Basics of ISO
Programming
with SYMplus from
CNC KELLER
2013-05-12

Zeichnungen_fuer_China

1

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Drilling pattern 1, 2, 3
Centering
Drilling pattern 1, 2, 3
Drilling

Check weight:

Center drill Ø12
Twist drill Ø8

1274.407 g

*

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

2

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Milling (climb milling)
Centering
Drilling

End mill Ø25
Center drill Ø12
Twist drill Ø8

Check weight:

1189.137 g

*

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

3

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Rectangular pockets 1, 2,3
Drilling pattern 4

Longhole cutter Ø10
Twist drill Ø8

Check weight:

1078.405 g

*

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

4

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Rectangular pocket 1
Circular pockets 2, 3
Hole 4 and Pattern 5
Centering
Hole 4 and Pattern 5
Drilling

End mill Ø12

Check weight:

1184.799 g

Center drill Ø12
Twist drill Ø8

*

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

5

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Grooves 1, 2,3
Rectangular pocket 4
Groove 5

Longhole cutter Ø10

Check weight:

1214.888 g

*

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

6

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Contour A1 -> …

End mill Ø20

Check weight:

459.515 g

*

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

7

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Contour A1 -> …

End mill Ø20

Check weight:

463.95 g

*

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

8

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Outer Contour
Circle of Holes, Centering
Drilling
Countersinking
Rectangular pocket
2Grooves

End Mill Ø20
Center drill Ø12

Twist drill Ø8
Slot Cutter Ø10
End mill Ø8
End mill Ø6

Check weight:

453.703 g

*

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

9

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Contour A1 -> …
Contour A2 -> …
Rectangular pocket
Groove
2 Holes, Centering
2 Holes, Drilling

End mill Ø25

Check weight:

1022.541 g

End mill Ø8
Center drill Ø12
Twist drill Ø8

*

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

10

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Contour A1 -> …
Contour A2 -> …

Rectangular pocket
Circle of Holes, Centering
Circle of Holes, Drilling

End mill Ø25

Check weight:

969.694 g

End mill Ø8
Center drill Ø12
Twist drill Ø8

*

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

11

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■

Workplan:
Contour A -> …
Rectangular pocket
Circular pocket
1+5 Holes, Centering
1+5 Holes, Drilling
1 Hole, Tapping

Center drill Ø12
Twist drill Ø6.8
Screw tap M8

Check weight:

969.694 g

End mill Ø25
End mill Ø8

*

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

12

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Rectangular pocket
Circular pocket
Contour A -> …
2 Holes, Centering
2 Holes, Drilling

End mill Ø12

Check weight:

1107.568 g

End mill Ø25
Center drill Ø12
Twist drill Ø8

*

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

13

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Contour A -> …
2 Longholes
4 Holes, Centering
4 Holes, Drilling

End mill Ø25
End mill Ø8
Center drill Ø12
Twist drill Ø8

Check weight:

398.653 g

*

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

14

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Contour A -> B
Rectangular pocket
4 Longholes

End mill Ø20
End mill Ø8

Check weight:

399.571 g

*

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

15

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Contour A1 -> …
Pre-Mill corner C
Contour A2 -> …
Rectangular pocket
Contour A3 -> …

End mill Ø20

Check weight:

384.159 g

End mill Ø8
End mill Ø20

*

* 2D Simulation > [F3] 3D view > [F6] Mass

Question: How could the workplan be optimized?

2013-05-12

Zeichnungen_fuer_China

16

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
3 Grooves 16mm
Circular Pocket (with Pin)
3 Radial Grooves 12mm
2 Circle of Holes

End mill Ø10

Twist drill Ø8

Check weight:

689.354 g

*

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

17

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan (new magazine setup required):
Pre-mill of the pockets
Contours
2 Holes, Centering
2 Holes, Drilling
Bore milling
Thread milling

End mill Ø25
End mill Ø10
Center drill Ø12
Twist drill Ø8
End mill Ø20
Thread milling
cutter P1.5

Check weight:

ca. 1100 g

*

(thread excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

18

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Facing
Longitudinal Roughing
Finishing
Recessing

Roughing tool 80°

Check weight:

1.348 kg

Finishing tool 35°
Recessing tool 1.8mm

*

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

19

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Facing
Longitudinal Roughing
Finishing
Threading

Roughing tool 80°

Check weight:

1.228 kg

Finishing tool 35°
Threading tool P1.5

*

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

20

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Workplan:
Facing
Longitudinal cut
Drilling
Longitudinal roughing ID
Finishing ID

Roughing tool 80°

Check weight:

3.033 kg

Drill Ø20
Roughing tool 80°
Finishing tool 55°
*

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12

Zeichnungen_fuer_China

21

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


PAL programming examples simulated with SYMplus
2013-05-12

Zeichnungen_fuer_China

22

(books with drawings available at www.christiani.de)

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Examination Winter 2010/2011

2013-05-12

Zeichnungen_fuer_China

23

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Examination Winter 2011/2012

2013-05-12

Zeichnungen_fuer_China

24

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■


Examination
Summer 2012

2013-05-12

Zeichnungen_fuer_China

25

CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal
Telephone +49 202 4040-0 ■