Centum CS300 r3 engineering course

TRAINING CENTRE
(SINGAPORE)

STUDENT TRAINING WORKBOOK

Name

:

Company

:

Course Period :

Document No: CKEG_R3_Vnet/IP_WB Ed. 3 September 2007


Document No: CKEG_R3_Vnet/IP_WB Ed. 3 September 2007


COURSE

:

CS 1000 & CS 3000 ENGINEERING (Vnet/IP)

NAME OF COURSE MATERIAL USED

:

CS 1000 & CS 3000 ENGINEERING (Vnet/IP)

Edition
0
1
2
3

Date
September 2001
December 2004
March 2006
September 2007

This document is maintained by

Revised Item
Contents
Revised Materials to Vnet/IP
Revision

: Wendy Kok

Rev. No.*
R3.01
R3.04
R3.06
R3.07

Author

Jessie Chong
Jessie Chong
Jessie Chong
Ivan Choo

Initial: Wendy Kok Date: September 2007

Note: Instruction Manual is updated/controlled by YHQ.
* - Denotes the release no. of the software corresponding to the contents of this instruction
manual. The revised contents are valid until the next edition is issued.



TABLE OF CONTENTS

TABLE OF CONTENTS
1.

PROJECT CREATION
Project Creation

1

2.1 PROCESS I/O DEFINITION (PFCS)
2.1.1 Analog I/O Definition
2.1.2 Digital I/O Definition

7
11

2.2 PROCESS I/O DEFINITION (LFCS)
2.2.1 Analog I/O Definition
2.2.2 Digital I/O Definition

16
20

2.3 PROCESS I/O DEFINITION (KFCS)
2.3.1 Analog I/O Definition
2.3.2 Digital I/O Definition

25
32

2.4 PROCESS I/O DEFINITION (FFCS_L)
2.4.1 Analog I/O Definition
2.4.2 Digital I/O Definition

3.

37
42

CREATION OF REGULATORY CONTROL
FUNCTION
Cascade Loop Operation
3.1
Function Block Creation
3.1.1 Control Drawing Builder Activation
3.12 Drawing and Editing of Control Drawing Window

3.2
User Defined Window Creation
3.2.1 Control Window Creation
3.2.2 Trend Window Creation
3.3
Confirmation of Operation with Test Function
3.3.1 Start-up of Test Function
3.3.2 Wiring Data Change
3.3.3 Wiring Operation Function
3.3.4 Confirmation of Operation by Operation and
Monitoring Function
3.3.5 Control Drawing Window Display

4.

48
48
49
62
62
65
68
68
70
73
74
77

MODIFICATION OF FUNCTION BLOCK
4.1

4.2

Open-Close Mark
Change of Range

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78
80

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TABLE OF CONTENTS

5.

CASCADE CONTROL SIGNAL DISTRIBUTION
BLOCK
5.1
5.2

6.

Control Action of Cascade Signal Distribution Block (FOUT) 84
5.1.1 Cascade Control Signal Distribution Block
84
Operation Procedure
86

CREATION OF SEQUENCE TABLE
6.1
6.2

6.3

6.4
6.5

Common Switch Definition
Control Drawing Creation
6.2.1 Control Drawing Builder Activation
6.2.2 Function Block Creation
6.2.3 Timer Definition
6.2.4 Sequence Table Definition
Function Block Detail Definition
6.3.1 Timer Definition
6.3.2 Sequence Table Definition
Control Window Definition
6.4.1 Graphic Builder Activation
Confirming Operation with Test Function
6.5.1 Activating Test Function
6.5.2 Confirming Operation with Operation and
Monitoring Function
6.5.3 Exiting Test Function

88
90
90

91
93
94
95
95
96
102
102
106
106
107
109

7.1 CREATION OF GENERAL PURPOSE
CALCULATION BLOCK1
7.1.1 Control Drawing Builder Creation
7.1.1.1
Control Drawing Builder Activation
7.1.1.2
Function Block Creation
7.1.1.3
Operation Test

7.2 CREATION OF GENERAL PURPOSE
CALCULATION BLOCK 2
8

120

CREATION OF LOGIC FUNCTION

8.1
8.2
8.3
8.4
8.5

9

111
111
112
119

Common Switch Definition
Control Drawing Creation
Control Window Creation
Confirming Operation with Test Function
Behaviour of Logic Chart Internal Timer

121
122
126
127
128

CREATION OF GRAPHICS
9.1
9.2
9.3

Creation of Level Control Loop
Drawing and Editing the Graphic Window
Inspecting the Graphic Window

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130
131
163

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1. PROJECT CREATION

1. PROJECT CREATION
Create a new project using System View.
AIM : To create a user-defined project ENGPJT and define 1 field control station
(FCS0101) and 1 human interface station (HIS0164)*1.

To create a user-defined project ENGPJT and define 1 field control station
(FCS0101) and 1 human interface station (HIS0124)*1.

To create a user-defined project VNETIP and define 1 field control station
(FCS0101) and 1 human interface station (HIS0164)*1.
*1:

HIS number subject to change if VF701 card is installed

Procedure:
1. Activate the System View by selecting [Start]
[All Programs]
[YOKOGAWA
CENTUM]
[System View] or by selecting [Activate System View] in the [Window Call
Menu].

YOKOGAWA SINGAPORE TRAINING CENTRE

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1. PROJECT CREATION
2. Select [File]

[Create New]

[Project].

3. The [Outline] window appears. Enter the data in the User, Organization and Project
information columns.

Click on [OK] button.

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1. PROJECT CREATION
4. The [Create New Project] window appears. Enter the data as follows :

Click on [OK] button.

5. [Create New FCS] window appears. Set as follows :
Station Type :

PFCD-H Duplexed Field Control Station (Compact Type)
AFS20D Duplexed Field Control Unit (for RIO, with Cabinet) OR
AFS10D Duplexed Field Control Unit (for RIO, Rack Mountable)
AFS40D Duplexed Field Control Unit (for FIO, with Cabinet)
AFV10D Duplexed Field Control Unit (for VnetIP, for FIO, 19” Rack
Mountable)

Database Type
: General - Purpose
Domain Number
:1
Station Number
:1
Component / Number : Leave it blank
Station Comment
: Leave it blank
Alias of Station
: Leave it blank
Station Status Display : Leave it blank
Upper Equipment Name : Leave it blank

YOKOGAWA SINGAPORE TRAINING CENTRE

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1. PROJECT CREATION

Click on [OK] button.

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1. PROJECT CREATION
6. [Create New HIS] window appears.
Station Type
Station Address / Domain Number

: PC with Operation and monitoring functions
:1

Station Address / Station Number

: 64

Other items

24
: Leave it blank

Click on [OK] button.

YOKOGAWA SINGAPORE TRAINING CENTRE

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1. PROJECT CREATION
7. Confirm that ENGPJT project is created with [System View]. Open ENGPJT to verify the
creation of FCS0101 folder and HIS0164 folder.

Confirm that FCS0101 folder and HIS1064 folder has been created.

YOKOGAWA SINGAPORE TRAINING CENTRE

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CKEG_R3_Vnet/IP_WB Ed. 3 September 2007


2.1 PROCESS I/O DEFINITION - PFCS

2.1 PROCESS I/O DEFINITION - PFCS
Define the process I/O for the control station FCS0101.
Station Type: PFCD-H Duplexed Field Control Station (Compact Type)
AIM: To define analog I/O units on slot 1, unit 1.

2.1 .1 Analog I/O Definition
Procedure:
1. Activate the System View and then select [ENGPJT]
Right click on the [IOM] folder
[Create New]

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[FCS0101]
[IOM].

[IOM] folder.

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CKEG_R3_Vnet/IP_WB Ed. 3 September 2007


2.1 PROCESS I/O DEFINITION - PFCS
2. The [Create New IOM] window appears. Define as follows:
IOM Type / Category
IOM Type / Type
Installation Position / Unit
Installation Position / Slot

: AMN11/AMN12 [Control I/O]
: AMN11[Control I/O]
:1
:1

Click on [OK] button.

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2.1 PROCESS I/O DEFINITION - PFCS
3. Below shows 1-1AMN11 file has been created in the [IOM] folder.

Double click here.

Activate the [IOM Builder] by double clicking on the 1-1AMN11 file.

4. [IOM Builder] window appears. Assign an I/O module for each terminal in the columns for
Signal and Conversion as shown below:

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CKEG_R3_Vnet/IP_WB Ed. 3 September 2007


2.1 PROCESS I/O DEFINITION - PFCS
5. Save the defined contents from the Toolbar, select [File]

[Save].

If no error occurs in the [Message] area, exit from the IOM builder. From the Toolbar, select

[File]
[Exit IOM Builder].

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2.1 PROCESS I/O DEFINITION - PFCS

2.1.2 Digital I/O Definition
AIM: To define 16-point Terminal-type Contact Status Input on slot 1, unit 2.
To define 16-point Terminal-type Contact Status Output on slot 2, unit 2.
Procedure:
1. Right click on the [IOM] folder

[Create New]

[IOM]. Define as follows:

Click on [OK] button.

YOKOGAWA SINGAPORE TRAINING CENTRE

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2.1 PROCESS I/O DEFINITION - PFCS

2. Below shows 2-1ADM11T file has been created in the [IOM] folder:

Double click here.

Activate the [IOM Builder] by double clicking on the 2-1ADM11T file.

3. [IOM Builder] window appears.

Exit from the IOM builder. From the Toolbar, select [File]
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[Exit IOM Builder].
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CKEG_R3_Vnet/IP_WB Ed. 3 September 2007


2.1 PROCESS I/O DEFINITION - PFCS
4. Right click on the [IOM] folder
[Create New]
[IOM]. Assign 16-point TerminalType Contact Status Output on slot 2, unit 2. As shown below:

Click on [OK] button.

YOKOGAWA SINGAPORE TRAINING CENTRE

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2.1 PROCESS I/O DEFINITION - PFCS
5. 3 files have been created in the [IOM] folder as shown below:

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2.1 PROCESS I/O DEFINITION - PFCS

Station Type:

PFCD-H Duplexed Field Control Station
(Compact Type)

I/O Module Definition for PFCD-H Model.
AMN11 (Control I/O)

Terminal
%Z011101
%Z011102
%Z011103
%Z011104
%Z011105
%Z011106

Signal
AAM11 (Voltage Input)
AAM51 (Current Output)

AAM11 (Voltage Input)
AAM11 (Voltage Input)
AAM51 (Current Output)
AAM11 (Voltage Input)

%Z011107
%Z011108
%Z011109
%Z011110
%Z011111
%Z011112
%Z011113
%Z011114
%Z011115
%Z011116

AAM51 (Current Output)
AAM11 (Voltage Input)
AAM11 (Voltage Input)
AAM51 (Current Output)
AAM21 (Thermocouple Input)
AAM51 (Current Output)
AAM21 (RTD Input)
AAM51 (Current Output)
AAM21 (Potentiometer Input)
APM11 (Pulse Input)

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Tag Name

Laboratory Exercise

TIC100
FIC100
FIC100
TIC301

3
3
3
58

Cascade Loop (PID)
Signal Distribution
Block (FOUT)R

8

TIC302
TIC302
TIC303
TIC303

5
5
5
5

Signal Distribution

Block (FOUT)

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CKEG_R3_Vnet/IP_WB Ed. 3 September 2007


2.1 PROCESS I/O DEFINITION - PFCS

YOKOGAWA SINGAPORE TRAINING CENTRE

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CKEG_R3_Vnet/IP_WB Ed. 3 September 2007


2.2 PROCESS I/O DEFINITION - LFCS

2.2 PROCESS I/O DEFINITION - LFCS
Define the process I/O for the control station FCS0101.
Station Type: AFS20D Duplexed Field Control Unit (for RIO, with Cabinet)
AIM: To define analog I/O units on slot 1, unit 1.

2.2.1 Analog I/O Definition
Procedure :
1. Activate the System View and then select [ENGPJT]
Right click on [NODE1]
[Create New]
[IOM].

YOKOGAWA SINGAPORE TRAINING CENTRE

[FCS0101]

[IOM] folder.

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CKEG_R3_Vnet/IP_WB Ed. 3 September 2007


2.2 PROCESS I/O DEFINITION - LFCS
2. The [Create New IOM] window appears. Define as follows :
IOM Type / Category
IOM Type / Type
Installation Position / Unit
Installation Position / Slot

: AMN11/AMN12 [Control I/O]
: AMN11[Control I/O]
:1
:1

Click on [OK] button.

YOKOGAWA SINGAPORE TRAINING CENTRE

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CKEG_R3_Vnet/IP_WB Ed. 3 September 2007


2.2 PROCESS I/O DEFINITION - LFCS
3. Below shows 1-1AMN11 file has been created in the [NODE1] folder.

Double click here.

Activate the [IOM Builder] by double clicking on the 1-1AMN11 file.

4. [IOM Builder] window appears. Assign an I/O module for each terminal in the columns for
Signal and Conversion as shown below:

YOKOGAWA SINGAPORE TRAINING CENTRE

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CKEG_R3_Vnet/IP_WB Ed. 3 September 2007