AL FORM SYSTEM (ENG)2007

Kumkang Ind. BLDG 1445-2 Seocho Dong, Seocho Ku, Seoul, Korea Tel: +82-2-3415-4104 Fax +82-2-3415-4165



CONTENTS
1.

K-AL Form System Outline

2.

K-AL Form Characteristics

3.

K-AL Form Setup & Dismantlement

4.

Advantages and Disadvantages of Euro Form and AL Form

5.

Samples of Setup ( Construction Pictures )

6.

Pre-check list of Site Management

7.

K-AL Form System Applied Effects & Management Check List
K.Y.Hwang


Scaffolding Time Line

1960

Scaffolding

Formwork

Interior
Form

Exterior
Form

Scaffolding

Shoring

1970

Wooden
Plank

Domestic
Plywood

Exterior
Form

Wooden
Scaffolding

Wooden
Support

1980

1990

-Al-form
-No. 1 Form
-ONE form

Euro
Form

Steel
Form

2000

Steel G/F

A.C.S
-K.G.B

Steel Pipe Scaffold

Steel Pipe
Support

Support
System


1. K-AL FORM Outline
1.1 K-AL FORM Specification and Composition
1. Spec. : Aluminium A6061-T6
2. Product : Aluminium System Form
3. Composition
① Inner Wall Panel
② Slab Panel & Support
③ Slab Corner & Beam
④ In, Out Corner, Hunch
⑤ Accessory : Wall Tie, Round Pin, Wedge Pin
4. Normal Module
Wall Panel: 600mm x Wall Height(2,300 or 2,450) x 63.5thk
Slab Panel: 600mm x 1,200 x 63.5thk
5. Production
① Extruded Aluminum Form & Reinforced Aluminum Process & Welding
② Valid Area On Coating (KOTEC-701SN)


1.2 List of names and usage
1 . WALL PANEL (Used with ROCKER]

Name & Weight
Name

Width( ㎜ ) x
Length( ㎜ )

Weight (Kg)

Weight Combined
with Rocker (Kg)

60230

600 x 2300

25.940

26.590

60245

600 x 2450

26.645

27.300

45230

450 x 2300

19.730

20.200

45245

450 x 2450

20.250

20.730

40230

400 x 2300

17.590

18.010

40245

400 x 2450

18.060

18.480

30230

300 x 2300

14.730

15.040

30245

300 x 2450

15.120

15.440


1.2 The Name of Items and Usage

2 . SLAB CORNER
Connection between WALL PANEL & SLAB PANEL

3. SLAB INCORNER
Attached member in-corner where SLAB and Wall meet each
other

4. SLAB OUTCORNER
Attached member in/out-corner where SLAB and WALL meet
each other

1.2 List of Names and Usage

5 . PROP HEAD (PH)
Supports the weight of E/B and Slab Panel which is reserved
until Concrete is completely dry (Remained until 3 Floors
are completed)

6. MIDDLE BEAM (MB)
Connected by Slab Panel and Slab Panel and it is placed
between P/H and P/H

7. END BEAM (EB)
Connected by Slab Panel and Slab Panel and it is placed
between P/H and SC or P/H and Slab Panel.


1.2 The Name of items and Usage

8 . JOINT BAR
Used to joint End Beam, Middle Beam and Prop Head

9. Special PROP HEAD
Used where Prop Head cannot be used which supports the Slab
concrete until it is dry (Remained until 3 Floors are
completed

10. SLAB PANEL
Light and firm Panel made of Aluminum with special coating
used for Slab which produces an excellent frame shape

2. AL FORM’s Features
1.

Manufactured and used similar as to Euro-Form but roundshaped for precision

2.

Assemble Wall and Slab by Slab corner,
monolithically

3.

Support is the Pre-Shoring System which
requires 1 set of Formwork;
Reserve shoring for 3 sets

4.

To change the height of floor, extension form is available to
assemble with ease

5.

Used with Rocker to straighten root ground to reduce labor
workers

Triangular Pin
(Wedge Pin)

Round Pin
(Φ16)


K-AL FORM SYSTEM

Assembling of materials
END BEAM(EB)
SLAB CORNER

SLAB PANEL
PROP HEAD
MIDDLE BEAM(MB)
JOINT BAR

SUPPORT
WALL PANEL


WALL PANEL+SLAB CORNER Assembly Order


WALL PANEL LAYOUT


BEAM PANEL LAYOUT


SLAB CORNER LAYOUT (SC)

SLAB PANEL LAYOUT


STAIR PANEL LAYOUT


WALL PANEL LAYOUT IN DETAIL
Size
Description

Product
Description

O (ROCKER
PANEL)

W600

Rocker
Panel

Standard Wall
(Attached Rocker)

B (BEAM
PANEL)

B Width x
Length

Beam Panel

Beam

W

C (CUT
PANEL)

WC600

Section
Panel

Balcony or Low,
High Elevated Area

W

K
(Condensation
Panel)

WK600

Condensation Panel

Condensation &
Lower Part

W

A (CHAMFER
PANEL)

WA600

Chamfer
Panel

Chamfer Part

W

D (Waterproof
Panel)

WD600

Waterproof

Balcony

W

E (W. E. P)

WE200x000
0

W. E. P

Wall End Part

W

W (Wooden
PANEL)

WW600

Wooden
Panel

Conventional Slab
(Wood) applied

Wall

W

N/A

Product

Applied
Area

SLAB CORNER LAYOUT IN DETAIL
Slab

Product

Upwards
(Height)

Description

Product
Details

SC

K

120

SCK

120H of SLAB
CONER

SC

H

140

SCH

140H of SLAB
CONER

SC

A

150

SCA

150H of SLAB
CONER

SC

B

160

SCB

160H of SLAB
CONER

SC

C

170

SCC

170H of SLAB
CONER

SC

D

180

SCD

180H of SLAB
CONER

SC

E

190

SCE

190H of SLAB
CONER

SC

F

200

CSF

200H of SLAB
CONER

SC

G

220

SCG

220H of SLAB
CONER


SLAB PANEL LAY OUT IN DETAIL
Dis
tance

N
A
M

E

Ins
cription

D

O
N
/
A

D600

Standard
Panel

Standard SLAB (Bedroom,
Living room….)

D

A

DA600

Chamfer

Applied to Water Stop
Groove (Water Drip) except

balcony and fit to outer part

D

B

DB600

Stop Water
Running

Applied to Balcony or outer
part

Beam or Lower Layer
(End Beam) Applied

Product
Details

Applied
Areas

D

E

DE600

End Beam

Panel
(Including
Angle)

D

S

DS600

SPCIAL SLAB
PANEL

Applied when hole is
Different

D

D

DD600

SPECIAL
SLAB PANEL
(Water Drip)

Applied water drip when
hole is different

D

C

DC600

SPECIAL
SLAB PANEL
(Chamfer)

Applied Chamfer when
hole is different

D

T

DT600

STEEL PANEL

Steel Panel Applied


3. AL FORM SETUP AND DISMANTLE
1. INKING LINE (Draw Line)
☞ After checking level of slab floor, Inking line is started as architectural and section drawing


3. AL FORM SETUP AND DISMANTLE
2. WALL FORM SETUP

☞ Every time before concreting Form oil is applied on panel


3. AL FORM SETUP AND DISMANTLE
3. BEAM PANEL SETUP


3. AL FORM SETUP AND DISMANTLE
4. STAIR AND ELEV-PIT SETUP


3. AL FORM SETUP AND DISMANTLE
5. SLAB FORM SETUP


3. AL FORM SETUP AND DISMANTLE
6. SLAB FORM COMPLETED
▣ Heat Insulating Material Setup