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Visual Management

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VM001
Visual Management

Visual Management

QUICK
SET­UP

1


Agenda
Time
08:00 – 08:10
08:10 – 08:20
08:20 – 08:40
08:40 – 09:15
09:15 – 09:30
09:30 – 10:45
10:45 – 11:15
11:15 – 11:45
11:45 – 12:00
12:00 – 12:45
12:45 – 13:30
13:30 – 14:15
14:15 – 14:30
14:30 – 14:45
14:45 – 15:15
15:15 – 16:00
16:00 – 16:30
16:30 – 16:45


16:45

VM001
Visual Management

Item
Opening
Introductions
What is Visual Management?
Workplace Organization
Break
Team Exercise: 5S X-Tag
Team Report Outs
Visual Display
Visual Measures
Lunch
Team Exercise: Visual Display & Measures
QUICK
Team Break out
SET­UP
Team Report Outs
Break
Visual Management
Team Exercise: Area Assessment &
Implementation Plan
Team Report Outs
Feedback
Adjourn
2



VM001
Visual Management

Visual Management
Module 1

3


VM001
Visual Management

Introduction
Welcome, to the Visual Management Workshop !
In this Opening Module we will discuss:
• Goals and Objectives
• Benefits of the Visual Management
• 4 Phases of the Visual Management

4


VM001
Visual Management

Visual Management Charter
Visual Management is promout as a workplace where
all associates understand and manage their own work
in a safe, clean, organized environment that fosters

open communication, pride, and continuous
improvement

5


VM001
Visual Management

Visual Management Goals
• Make everyone’s job easier
• Give all associates a high degree of ownership in their
work, and pride in their workplace
• Increase communication by making information easier
to understand
• Improve company overall success

6


VM001
Visual Management

Workshop Objectives
• Understand the 4 Phases leading up to Visual Management
of the Workplace
• Apply the concepts and techniques for each phase through
team exercises on the floor
• Understand how to use Visual Management and the
benefits it offers


7


VM001
Visual Management

Desired Outcome
• Create a sense of “Who we are” and “What we do”
• Employ company standards to make key processes
universally understood
• Make work decisions based on what we see
• Communicate all ways
• Make customer satisfaction visible

8


VM001
Visual Management

Brainstorming Exercise
Let’s think about things
as they are today. ..

Do we work in a visual
workplace ?

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VM001
Visual Management

What is our current situation ?
How would you describe
your current workplace
situation?
Consider:
• Personal Safety
• Physical environment
• The processes
• Information access

Safety

 W P O

People

Process

Data

Machines

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VM001

Visual Management

Visual Workplace Vision
Describe your
vision of what
the ideal
workplace is like

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VM001
Visual Management

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VM001
Visual Management

The Visual Workplace ...
• is safe
• is clean and organized
• is easily understood
• is managed through involvement by all
• creates high quality products
• communicates progress
• generates pride

13



VM001
Visual Management

The Visual Management
Assessment Test

In the visual workplace, anyone will easily know the:
who, what, when, where, why, and how of an area
within 5 minutes

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VM001
Visual Management

The 4 Phases to Visual Management

     Visual

Management

Visual Measures
Visual Display
Workplace Organization
15



VM001
Visual Management

Workplace Standards
• Definition
Objects or practices considered to be the example or
model. Standards should be established by general
team consensus.

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VM001
Visual Management

Why use standards ?
Workplace standards offer
these benefits:
• Universally understood
• Assure quality and consistency

ALTO

• Eliminate variation
• Make abnormalities apparent

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VM001

Visual Management

How many of these standards are
standard in your plant ?

  STANDARD
CHANGEOVER 
      CLOCK

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VM001
Visual Management

How many of these standards are
standard in your plant ?

RED  BOX  SCRAP

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VM001
Visual Management

How many of these standards are
standard in your plant ?

T P M

BOARD

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VM001
Visual Management

How many of these standards are
standard in your plant ?

DOWNTIME / PRODUCTION DISPLAY
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VM001
Visual Management

How many of these standards are
standard in your plant ?

B O S  CHART

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VM001
Visual Management

Visual Management

Module 2

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VM001
Visual Management

How do we create Visual Management?
One phase at a time...

The 1st Phase is

Workplace Organization
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VM001
Visual Management

Workplace Organization

A Vital Link To Continuous Improvement
25


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