XG4000 bản hướng dẫn sủa dụng máy cắm linh kiện điện tử

XG-4000 自动卧式联体机操作说明书

l Preface
l

This" operates the operation instruction" Enclose one at random, please keep this
manual, in order to consult at any time.

l

Please must read a manual carefully conscientiously in front of operating this
apparatus.

l

Because the renewal of technology and special requirement for the products, some
material objects of product may be different to some extent with the manual, please
subject to products material object, we will supplement and add as much as
possible to prove.

l

When the apparatus uses normally, please keep certain space in front and at the
back of this apparatus, as operating and maintaining the necessary space. In
addition, please don't make and hinder heat from discharging the arrangement of
the space to this apparatus.

l

The environment for use of the apparatus: The temperature is: 5- 25. C, the
relative humidity is: 20- 95%, is not penetrated directly by the sunshine, will not form

the dew and will not spatter the place that water, oil, chemistry are liquid.

l

The technical staff who operates and maintains this machine must know and use
the computer.

l

The computer that disposes on this machine can only be used for this machine,
forbids using as it, forbid inserting other movement memories which carries the
virus in this machine, so as not to destroy the control system.

l

Tight and anti-virus excellent one disposed at random is invaded, forbid using on
other computers at will.

l

Consider on the basis of the personal security, the apparatus is during operation,
the movable door before and after please don't open in case of not taking any
safety measure, in and the entering limbs machine what or got limbs near the
machine can move the position, otherwise, will bring the unnecessary bodily injury.

l

The power of repeated switch, will become one of the reasons why the apparatus
produce the trouble. In the power OFF '

Cut off)

And then, please carry on the

power ON (open) again through more than 20 seconds .
l

Don't let the apparatus struck strong vibrations, otherwise may cause the trouble.

l

While cutting off the apparatus power, please carry on systematic withdrawal /
shut-down course in following order, if does not carry out this course but cut off or
restart, will make the data unable to get intact save the power directly, may cause
the damage of the hard disk at the same time. Withdrawal / shut-down course:

Withdraw from the application program and withdraw from Windows and cut off the
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XG-4000 自动卧式联体机操作说明书

power.
If delay using this apparatus, please keep the apparatus in the following places:
The ambient temperature is 0 to 40.

C, the relative humidity is 20- 95% , Not

penetrated directly by the sunshine, will not form the dew and will not spatter the

place that water, oil, chemistry are liquid.
l For being dustproof, can consider taking and hiding the measure (such as wrapping
the cover) ,But dampproof.
Please contact us in the place not understood, cut the affair to operate blindly.

Note: Please pay attention to the above-mentioned items!

Chapter one Summary

XG-4000 series apparatus to arrange, lead the component different kind '
Electrolyze components such as a slice of electric capacity of electric capacity,
porcelain,etc.)

Arrange material, in at unique W -shaped material insert, pass on one

more to, get the intersection of roller chain and material insert and send to the plug-in
package head and jump the line on the circuit board (PCB) through the intersection of
station and head On if you can't automatically insert by various, last line,and last pieces
of products professional that be measured plug-in package bad plug-in package status
display at display and plug-in package, it is a kind of high-accuracy automation
equipment with high capacity and efficiency.
一、A prominent characteristic of this machine is: Can jump tube-shape directly the line
is not graded again and directness is inserted in PCB, can save jumping the line of
1/3.

Until software that develop by oneself cooperate, this machine incorporates

three kinds of functions into an organic whole: Not only can insert and jump the line
insert the horizontal electronic element alone alone, but also can, can also jump
the lines to mix and insert with the horizontal component. A machine, only need a

person to operate, the ones that can finish 40 people's manual plug-in package can
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XG-4000 自动卧式联体机操作说明书

produce.
Machine specification
parameter:

Specification parameter

Project
Theory speed

24000 o'clock /hour

Insert the bad rate

Smaller than 300PPM

Meddle in the direction

Parallel 0 degrees, 90 degrees, 270 degrees for 180
degrees

Span of component

From 5.0mm-20mm pairs of hole

Size of the base plate

Minimum 50mm *50mm, biggest 450mm *450mm

Thickness of the base
plate
Component kind

0.79-2.36mm
Condenser, transistor, diode, resistance, fusing silks,etc.
are horizontal to arrange and take one to feed.

The component lead
wire cuts the foot

1.2-2.2mm is (adjustable)

length
The component lead
wire curves the angle

0-35 degrees are (adjustable)

of foot
Quantity of material

60 stations (push away and store use to stand and

station

count) ,Available ' 10-100 stations)

Machine size (long * It
is wide and * high)

Host computer size 1700mm * 1300mm* 1600mm

Material stand size
(long *

It is wide and * 510mm * 1000mm * 1410mm (10 stations)

high)
The host computer
thinking highly of

700KG

amount
Pair of machine weight

750KG (40 stations)

Use the power

220V, AC is (single-phase) 50/60HZ, 2.0KVA;

The system protects
Use the power
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Incessant power (UPS) Dispose, can run for 15 minutes
after cutting out
1.6KW is (energy-efficient)
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XG-4000 自动卧式联体机操作说明书

Use the atmospheric
pressure
Gas consumption

0.6 --0.8MPA
0.3 cube / minute

Second, mechanical part:
1,Framework
The framework structure passes scientific calculation, adopt square iron pipe and iron
plate to weld, and then deal with through prescroption, rigidity is good, are stabilized.
The intersection of four corners and installation in framework have, resist shock
foundation, the height of the foundation can be adjusted, level degree used for
adjusting the machine.
2,X, Y working bench organization

This machine is to move by the workbench which puts PCB, realizes that carries on
the plug-in package to PCB each area.
Each working bench organization is done the orbit by two pieces of hard steel axle,
install a ball vice and servo motor of guide screw as driving in the middle, guide screw
nut and platform board are fixedly connected, two axles of the guide screw are fixed in
end, the motor links up with it through taking synchronously. The motor drives the guide
screw to rotate, the guide screw drives guide screw nut and platform to do rectilinear
motion.
X, Y install straight the intersection of negative pole and limit, moderate with zero
measuring the photoelectric switch each at the the intersection of working bench and
organization. Organization's sports go beyond the first terminal motor and moderate, go
beyond the second terminal motor to stop after moderating, avoid producing the
destructive impact to the servo system. Zero measure photoelectric switch, determine
the intersection of workbench and the intersection of organization and position when
shutting down.
X working bench organization installs on a platform of host computer, Y working bench
mechanism installed on X working bench organization, working bench platform adopt,
import the aluminium material while being good, realize light quantization. Having set
up the revolving stage organization on Y working bench organization, this revolving
stage is for letting PCB that is fixed thereto make 90 degrees and ¡À 180 degrees of ¡À
of ¡À to rotate from all angles, the electronic element regarding meeting as different
directions and is distributed is inserted. Organization of this revolving stage sets up a
round rotary table in the platform of working bench Y, the round rotary table is held up
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XG-4000 自动卧式联体机操作说明书

by four bearings of horizontal installation, restricted the location to it all around by four
bearings installed vertically. Each install a localization card seat with Model V mouth
correspondingly around the disc, under the normality, localization organization installed
on the platform " The tongue " Stretch out, contact with which orientate the
intersection of Carlos and flat the intersection of Model V and mouth closely, make a
reservation to the disc. Orienting the organization is mainly applied the air cylinder, a
scalable one by two forms " The tongue " And the retainer plate,etc. make up. When
the revolving stage needs rotating, the air cylinder stretches out, " tongue " Contract,
and move out of contact with card seat. Rotation of disc drive by motor by revolving
stage, the intersection of revolving stage and through bring with first scalable round
rounds of organization linking synchronously motor. Install an air cylinder on round
organizations, when the disc needs rotating, this air cylinder stretches out, the round
wheel keeps in touch with the edge of the disc closely, the rotation of the motor is to
drive the rotation of the disc.
3,Plug-in package head and base organization
Plug-in package head is mainly from encoder, motor, rack, bearing, wheels
synchronous,etc. fittings make up. Head organization installs the plug-in package on
the square tube of 100*150*6.

Install having, motor, rack, bearing, synchronous wheel,

one set and take a photograph of high precision such as device, stabilize the fittings of
good performance on it, .
The movements of the plug-in package head are to control to send material part and
plug-in package part to realize by the servo motor of Panasonic.
Note: The plug-in package head noumenonn movement step is as follows: It give it is in
material part it last component to plug-in package head since pairs of roller chain of
high precision then it last accurate one to in organization component to in, and then

send to the head lower side of the plug-in package, the main shaft of the plug-in
package (H) at this moment the roller chain The axle of the gear of China is rotated
under the drive of the servo motor, thus drive the downward sports of the rack, cut the
downward sports of the knife, cut off the lead wire of the component, shape thereupon
downward sport too once, convert the lead wire of component both ends into curved,
the the Eight Character converting the whole component into otherly type; Pushing the
knife continues downward sports again, will roll over the curved component to insert in
PCB. At this moment, under cutting the intersection of foot and the intersection of
organization and upper and lower drive of motor, two cut foot air cylinder stretch out,
convert inserting the lead wire in PCB into curved, and cut off the surplus lead wire, the
electronic element is fixed on PCB board. Then, base drop, go back location, the
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XG-4000 自动卧式联体机操作说明书

intersection of plug-in package and rapidly to last time location main shaft rapidly. Until
next arrival of order, and then repeat this movement.
4,Jump the line organization
This machine all right the light '

Jump the line) Grade without the order grading

machine, and send to the head lower side of the plug-in package and insert directly.
Send the line motor to rotate, draw the light (jump the line) Move from left to right, the
light alignment at the same time, and then send to the head lower side of the plug-in

package, wait to insert. (movements are the same with inserting the electronic
element) .
5,The electricity, air control the part
Offer kinetic energy and control signal for machine.
The movement orders of all of this machines are to import and export through the
computer. The testing signal of the machine inputs the computer through I\O board, the
order signal of movements is input into I\O board or server by the computer.
This machine uses 220 V AC, 24 volts and 5 volts direct current. Allocate UPS
alternating current source. Alternating current source have, leak electricity switch at the
bus, consist of insurance in charge of at the every branched circuit; The direct current is
offered by power of switch. The earth connection system must be normal, reliable.
Every one exchanges the servo motor controlled by a server. Various servo
parameters can be read or adjusted in the screen of the server directly, can also read or
adjust on the computer through the specialized software. Can reveal the trouble code of
the servo system, realize servo " diagnose by oneself " on the screen of the server .
Source of the gas of machine by angry to accuse of, make up, input into, send give
corresponding air cylinder by from various places electromagnetic valve.
6,The camera is constructed
Use onlinely and insert the programming of coordinate and rectify a deviation to the
circuit board automatically.
It is made up of camera and light source that the camera is constructed. Camera install
in the intersection of plug-in package and left side of head, lock in one piece about at
the mounting bracket of the fine setting; The lens of the camera can regulate focus and
thing distance; Install a light source in the camera lens lower side, is used for assisting
and shooting
7,Servo control
This machine shares the following picture of eight servo systems. It is to realize
control on sport torques permanent, speed ratios wide, at a high speed, high precision.
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XG-4000 自动卧式联体机操作说明书

Improve the strong assurance of whole performance of the machine. Because the
motor uses the alternating current, so extraordinary energy-conservation.
Every servo motor is controlled by a server. Moderate, be terminal, insert and
control the computer by encoder signal while being servo; Server in control board by
movement, stand location drive Carlos and computer control.
Various servo parameters can be read or adjusted in the screen of the server
directly, can also read or adjust on the computer through the specialized software. Can
reveal the trouble code of the servo system, realize servo " diagnose by oneself " on the
screen of the server .
The ripe
technology

H axle

C1 axle

X axle

Y axle

C axle

C2 axle

B axle

W axle

Head

Arrange

X axle

Y axle

Span

To hitting

Base

Jump the

of servo
software
and
hardware,
make the
fault rate
of the
servo
system

nearly
zero.

Symbol
Name

the

line

material
roller
chain
Power

1000W

750W

400W

400W

400W

400W

400W

100W

Brand

Taiwan

Taiwan

Panasonic

Panasonic

Panasonic

Panasonic

Panasonic

Panasonic

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XG-4000 自动卧式联体机操作说明书
reaches

reaches

8,Electric
This machine uses single-phasely and exchanges 220V, the power of the
frequency 50HZ. The electric energy consumption is 1600 watts.
The machine is furnished with UPS incessant power, in case that when the factory
supply power to stop, the machine can work normally for about 15 minutes incessantly,
will not waste and wait to make the component.
The electricity controls the circuit design scientifically. The electric original paper
selects suitable materials and strictly controls quality, the first-selected famous brand.
The machine is also supplied direct-flow +24V and +5V by the switch power that mixes
at the same time besides using 220V alternating current.
9,Apparatus / systematic earthing
Have by one earthing lead wire end in apparatus, be can last apparatus / earthings
systematiced, let's last apparatus /at the time of system, can hope user correct earthing,
so can control large-scale electricity interfering with and differential electric potential of
system effectively.
Note: According to international electric code and the relevant regional electric code, in
order to confirm correct size and position of the earthing plug, please. Earthing all these
are connected as getting rid of the ground wire which bear the weight of every signal
cable and including the additament (not the replacement) of ground wire in the power
cable ,The ground wire in the power cable should be grounded too, usually go on
through mixing the conduit of the line system, there should not be power in this ground,
but not only neutral, can't connect the power cable conduit as being only the place. If
possible, the systematic power board should be grounded too. No matter which kind of
the intersection of earthing and system does it use, should make, smaller than, also
should interfere with the source isolate with electricity by 10 OHmS. in DC-10mHZ to
the intersection of ground and impedance, so as not to interfere with, spread into the
apparatus / system systematically through earthing.
10,Adjust the apparatus level
After the apparatus moves the destination, can put down the foundation, utilize the level

(the tool) Put in the platform, adjust competence; Reduce the machine to shake. Adjust
competence correctly, can make the apparatus run more smoothly, the noise is less, the
life-span is longer.
a) Adjust the horizontal step of the machine as follows:
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XG-4000 自动卧式联体机操作说明书

b) Four foundations of machine of the order are unsettled, move over the
apparatus into the destination.
c) Adjust the level from side to side of the machine first: Because weight of
machine in behind,adjust by two foundation of rear on machine.
d) The level in front and at the back of then adjust the machine: Only need to
adjust a foundation ahead, because determine one side at three o'clock.
There are unsettled foundations that will be fastened and twisted more, the fixed
nut of 4 foundations will be locked altogether.
Attention: Three foundation go to the fields, come, it changes competence to be can swift effective.

11,The file is introduced systematically
In the main catalogue D: \In the plate, include the following important file:
1) File double-layered XG-4000: Keep the file that the application program
XG-4000.exe used.
2) The file is installed: Keep the file that has already registered our company AI
apparatus, register the temporary data file produced.
3) The new pool valley data of file: It is parameters such as apparatus parameter,

component parameter, camera, origin testing, statistics, publishing the factory
value of keeping application program kept with Excel job book form,etc..
4) Apparatus parameter: Keep some parameters of AI apparatus, for instance
parameters such as plug-in package head skew constant CX, plug-in package
head skew constant CY, plug-in package head journey constant HL,etc..
5) Component parameter: Keep parameters such as the type, diameter, pin interval of
the component that the apparatus needs to insert,etc.. (this parameter can be
added according to components needed to insert)
Warn: The above-mentioned file can't random deletion or manual update,
otherwise will cause the application program to be destroyed, can't run normally,
make the apparatus be unable to run normally and even will cause destructive
damage to the apparatus.
12,The worker accuses of the installation of computer and software:
1). Turn on the host computer case, install the picture and gather card and sport
control board
Notes: Pay attention to defending the static measure.
Installation and arrangement of the control board of sports: (1)Guarantee your
computer system stability is good
valley registration of new pool
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(2)Have guaranteed the computer already the
(3)Guarantee the main board of the computer has
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XG-4000 自动卧式联体机操作说明书

more than three PCI slots

(4)Operate D first: \Install this file of

PISO_DIO_Win2k_V241 in Win2k_xp in the file, after REGIST2K that and then run in
the board card operates REG2K accordingly, shut down, then move the intersection of
control board and PISO-C64 insert in the intersection of PCI1 and slot, pairs of two
pieces of the intersection of DMC1000 and (control board of sport) again then Insert in
PCI2 and PCI3 slot separately ( 5) Turn on duplicate to D on the set computer new the
intersection of pool and the intersection of valley and data and the intersection of
XG-2000E and file, and then insert the encryption dog that attaches on USB interface
( 6) The computer has finished and hit my computer attribute in right since examining
and entering and speaking the system

Hardware There is a Leisai Controjjer (the

control board of movement) in equipment control device Click to find DMC1000 right
key attribute driver in plus sign ahead Upgrade the driver Search for the driver of the
apparatus suitable for me The next step An appointed position The next step
Browse through ' Find D: \Install \'s board card \ DMC1000) Open Fix It installs its
drive well automatically if next; Yuan of installations the same too, but is having a look
around (find D: \Install \'s board card \ REGISTER)

Open Fix

It can install the drive

of card of this board automatically if next.
(7)Run to install PISO_DIO_Win2K_v241 in Win2K to install while installing P32-C32
sport control board. (8)Open and operate XG-4000E.exe

Ø 2). The computer main board BISO sets up attentive matters:
Ø CPU configuration Hyper Threading Technology [Disabld ] < closes ultra
thread technology> Onboard Devices Configuration Onboard AC' 97
Audio [Disabled ] <close the main board and integrate the soft sonic card >
Ø Drive A/B

1.44M, 3.5 in [None ] <shut off from the start of floppy drive >

Ø USB Cinfiguration Legacy USB Support [Disabled ] Have not been forbidding the state, if insert U one and start the computer, will
appear and can't start or cause the situation that the virus is being infected. >
Boot Settings Conftguration Boot Num-Lock[off]
3).

Divide the computer into 3 districts: C: 20G, D: 30G, E: 30G, and all forms turn
NTFS systems; NTFS form is more stable and more reliable than FAT32. (Note:
Take 80G hard disk as examples, the apparatus does not especially require the size
of hard disk subregion)

4). Hold systematic software WINDOWS 2000+SP3/SP4
5). Install the main board driver of the computer
6). Install the display card driver of the computer
7). Install the control board of sports
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XG-4000 自动卧式联体机操作说明书

8). Install and encrypt the dog ( 4000) Driver
9). Install Database Driver
10). Install: WINRAR, best WuBi Chinese Input Method, Excel,etc. (not apparatus
needs, the customer can install according to actual circumstances)
11). Copy XG-4000E file
12). Copy new pool valley data file
Ø 13). File backup
Ø In order to prevent producing the losing of the data, we propose every three
days or back up with without virus the intersection of U and record new the
intersection of pool and the intersection of valley and the intersection of data and
file and camera file Copy to install the inside two day.
If the machine appears " excel form is not compatible " Characters,be sure to if you can't go on
totally about computer, kill virus,and reinstallate by Office office software, again to delete all files with
excel form.

Arrangement of 13 computers
1). Reveal color: 32 are very colored
2). The resolution ratio of the screen: 1024* 768 picture element
3). Set up the screen protection as not to have, power management is presumed
as holding all the time.
4). Fictitious memory: Initial size: 500MB, the maximum: 1000MB
Attention: Can't casual the intersection of installation and operation and antivirus
software, because AI needs frequently visiting the hard disk file while working,
and antivirus software often can go on, kill virus inspection to file that read and
write at first, thus influence the work of AI and stability of the system. If suspect
the computer is infected with the virus, can make the antivirus software of
installation, finishes killing poisonously, unloads the antivirus software clean or
stops operating the antivirus software.

Warn: While needing to carry on data interchange with the external world, please
guarantee the peripheral hardware (U one, CD,etc.) There is no virus!
1) 14,Safety inspection before operating
2) Check whether the power is supplied as the designated specified voltage.
3) Check whether to receive it on the machine mainly, the insurance is intact.
4) Whether the apparatus is good grounded.
5) Whether is there irrelevant mincing and keeping in the automatically
controlled case.
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XG-4000 自动卧式联体机操作说明书

6) Whether the conveyor belt derails in transit.
7) Pressing plays urgently and stops the switch. Push away and draw X, Y
organization with hands, it flexible moves to see.
8) Limit is measured, check whether the terminal switch dislocates. 0
9) Check it is good that the bearing, silk pole, slide rail, gear rub the
organization.
10) Check whether the emergency button is played.
11) Check whether UPS or voltage stabilizer works normally.
12) Check whether every wiring socket very beginning is injected well in the
automatically controlled case.
13) Guarantee it is good that the computer each connects the cable and keeps
in touch, has not loosened the phenomenon.
三、 Check the switch of total source of the gas in OFF state.

四、
五、
六、
七、
Organization's movement sketch map of the machine:

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XG-4000 自动卧式联体机操作说明书

Chapter two Installation
1,Random tool
1)One toolbox;
2)The metric system six horn spoon spanner envelope ( Nine hold) ;
3)Open end wrench set ( 5.5-7 8-10 12-14 17-19 22-24 )With one set
specialized spanner;
4)The cross and a word screwdriver and one set respectively;
5)Sharp-nosed pliers, Buddha's warrior attendant's file,etc..
2,By " zero " To " whole " Installation
In order to pack, transport convenient, some parts of the machine are broken,
melt " zero " For " whole " .
1)Pulling gold door plant and platform in front and are dismantled of both sides of
upper outer cover of machine, close the board, lock the screw in the corresponding
spiral shell hole, makes the board cooperate and coordinate with the boards at the
same time, can.

2)The warning light of machine on the outer cover is dismantled. Cross electric wire
the intersection of installation and the intersection of spiral shell and hole of warning
light first install, fasten enter the intersection of installation and the intersection of spiral
shell and hole, combine the locknut metal pipe of light then, finally, press the electric
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XG-4000 自动卧式联体机操作说明书

wire to number a butt joint.
3)Adjust the level of the machine.
After the apparatus is moved over into the destination, should adjust competence
to the machine. The horizontal adjustment of the machine is rational, can reduce the
machine to shake, make the apparatus run more smoothly, the noise is less, the
life-span is longer. Adjusting competence to the machine is the stretching out amount of
activity platform adjusted on four foundations of the machine.
（1） Adjust the step of the machine level as follows:
（2） Put the level on the working bench of the machine.
（3） Adjust the level from side to side of the machine first: Because weight of
machine in behind,adjust by two foundation of rear on machine.
（4） The level in front and at the back of then adjust the machine: Only need to adjust
a foundation ahead, because determine one side at three o'clock.
There are unsettled foundations that will be fastened and twisted more, fix 4
foundations the nut will be locked.
Attention: Three foundation go to the fields, come, it changes competence to be can
swift effective.
3,Insert the power, source of the gas.
1） Please note: The switch of total power and total source of the gas that please
confirm on the machine in front of inserting the power is in disconnecting state.

2） Insert 220 volts of alternating current source at the power end son in the left
backside of the host computer, adopt 3 (L +N +E)

*National standard electric

wire of millimetre of square 2.5. The earth connection system must be normal.
The input terminus that the air front side right of the host computer accuses of
being made up inserts the trachea of 12*8.5, introduce the source of the gas.
Attention: Must get rid of leading into the impurity of the trachea of the source of the gas
clean before supplying gas for the machine.

Chapter three Operation
First, safety inspection before operation.

1、 Please must notice: When whether the machine or leaves the
state unused for a long time to new installation, before
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XG-4000 自动卧式联体机操作说明书

energizing and keeping in touch with and operating machine,
must do a good job of the following safety inspections
conscientiously:
2、 Check whether the power is supplied as the designated specified voltage.
3、 Check whether the main power is received on the machine, the insurance is intact,

whether the branched circuit breaker is closed.
4、 Whether the apparatus is the normal earthing.
5、 Confirm, have irrelevant things wear in automatically controlled case with to can
move at the position machine.
6、 Conveyor belt, taking and lossing in transit synchronously.
7、 Check silk pole, slide rail, plug-in package axle,etc. heavy load carry on one's
shoulder or back and at a high speed organization that turn round connect well.
8、 Push away and draw X, Y, H, B, C1, C2 organization with hands, see that it is
smooth to move about.
9、 Check every assign hair return in safe position.
10、 Check terminally that finds and the limit location organization dislocates.
11、 Check whether the emergency button is pressed, checks whether the total
source of the gas, switch are in OFF state.
12、 Check whether every wiring plug and trachea of the computer, automatically
controlled case are injected well.
Check whether UPS stores enough electric energy, otherwise fill with at least electricity for four
hours for it first.

Second, power one are put through and cut off
1, power one are put through
Unless in front of not starting the machine, it please confirm foreign matter at
machine,behind location card material will be stood, there is not foreign matter
on the roller chain; After the power is put through, please don't put hand or other
articles into in the machine. This apparatus is to accuse of computer's controlling by
the worker, need as time from starting to entering the normal condition.
1) Operating sequence:
2) The main power source electric current circuit breaker which confirms the
apparatus is in ON state.
3) Confirm the emergency switch is not pushed, and whether every part of
switches of the apparatus puts through the state with the power.

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XG-4000 自动卧式联体机操作说明书

4) Push operating the power of liquid crystal display on the panel, press again
and operate the computer power knob on the panel to start the computer.
5) Type the intersection of machine and left the intersection of air and switch,
namely has turn on power of machine, open, it operates to be anxious to
park the switch at the panel and then, turn on the servo power.
After the computer totally starts, click [my computer ] icon on the tabletop, the point D
plate, enter the intersection of D and catalogue, XG-4000 of point, under plate, enter
XG-4000, double click the intersection of XG-4000 and icon behind the catalogue, wait
for, enter XG-4000 to produce menus several seconds, click, start button or press
operate at the panel, start the button, can start machine, reset.

2,The cutting off of power
In order to prevent the computer hard disk from being damaged, and the fullness of
procedure and data guaranteeing to produce at present. While cutting off the power,
must follow the following operating sequences, to carry out and close the work of
treatment.
Carry on ON/OFF movements of the power, one of the trouble reasons of UPS that will
become the apparatus and mix at the same time repeatedly. Once cutting off the power,
please can energize the apparatus again after 20 seconds at least.
1) Operating sequence:
2) The following picture: Click the operating system menu '

File)

Withdraw

from the procedure. The procedure that is producing at present like this will
keep to D one automatically " The new pool valley data " Name after slast,
keep on the file, apparatus transfer procedure this automatically when
starting the machine again, did not for instance shut down normally, lose
electrical power etc. suddenly, did not keep the procedure that produce at
present, while starting the machine again, should transfer the procedure
keeping while shut down normallying last time. The following is a normal
shut-down step:
Click the file - - Withdraw - -- Press and fix

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XG-4000 自动卧式联体机操作说明书

Click Win2000 '

At the beginning)

(shut down)

,Withdraw according to the

normal Windows systematic shut-down procedure.

Lose the total switch of the apparatus again, Off state of locating UPS. If shut down for
over 24 hours, the state that please make the main electric current circuit breaker of the
apparatus in OFF.

Third, operate interfaces to prove, assign to four following districts.

1,Control panel district: This district operates and controls operation and production of the
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XG-4000 自动卧式联体机操作说明书
machine. (Fig. as above)

The control panel district button is explained:
Shift: This key only moves working bench emptily and runs, give the material the plug-in
package either.
Dally: Move working bench and empty to insert in the order of procedure, does not
give the material.
Plug-in package: Arrange material roller chain and plug-in package roller chain and
run
Single step: " start "

Except the key, should open and must click it first in function

or file to be carried out all buttons, choose it. In carry out, shift and in the the
intersection of plug-in package and automatic the intersection of movement and
procedure, click it, will stop, shift, insert, stop behind the a part each time. Continue
carrying out automatic movements must click again " Automatic " .
Automatic: Successively finished movements continuously according to the
procedure.
Circulate - continuously only: This key is a compound key. Normally " Circulate
only "

. Stop after shifting or dallying or finishing inserting a board, until

(start) Shift or dally or " The plug-in package " It is that a form is
circulated to just act. Will click " Circulate only " This key turns into
hour " Continuously " .
Send and jump the line: Click to jump line organization's movements.
Belong to zero: Get initial zero working bench, revolving stage, the intersection
of H and the intersection of axle,etc. and playback. Shift for the first
time and the necessary movements before the plug-in package.
Plug-in package head: Namely head motor switch, green colour specification is
effective, there is no result in yellow colour specification, can turn the head with hands
at this moment.
Start: Let the machine begin to carry out relevant movements. Also send out "

At

the beginning " Order.
Stop: Let all movements stopping at present.
Correct: Correct the vision to the coordinate in the procedure.

Leak one to measure: Mean leaking a phenomenon and paying measuring to
appearing in the plug-in package. Hit in the check in it "

"Measure the function in

order to launch and leak one; Do not hit " "Do not measure the function in order to leak
one.
Have not corrected: Do not correct the vision.
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XG-4000 自动卧式联体机操作说明书

2, video attribute district: Picture of PCB that it is shot that this district reveals the
camera.

3rd, run in the information district: This district reveals that produces state and
production information.
Normal production and color of normal production reveal it is normal to be
getting green at first, yellow in order to leak one, red is wrong one. The
following is procedure name and number of lines of procedure in production.

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XG-4000 自动卧式联体机操作说明书

1)What the procedure name revealed is the procedure name that will
soon or already operated. With " open " Different Cheng
The preface changes.
2)What the piece revealed is that the plug-in package of the procedure that is operated
counts.
3)The goal quantity is the quantity of PCB board to be inserted. Will be stopped
automatically after reaching quantity value. Presume automatically it is 2 yuan at the
time of the normality. Clicking it will spring the communication frame " You should
presume the goal quantity "

? Answer " confirm " When only direct input for new goal

quantity value. Otherwise answer "

Cancel " ,Know and return the first interface.

4)Quantity performed can accumulate and produce the record
automatically after inserting first board each time.
Click it can spring communication frame " you take zero clearing? " ,Answer "
confirm " And then the quantity will turn into 0.
4, procedure editor the district (such as Fig.) : This district is used for newly building or
revising the coordinate procedure, can carry on the manual editor's place to the
procedure. Enter district, editor of procedure, want, click single step in the intersection
of control panel and district first, click, weave the button by district, editor of procedure,
and then.

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XG-4000 自动卧式联体机操作说明书

Editor: This key turns into yellow after the single step + editor is clicked, the
characters turn into " withdraw from the editor " And use the dotted line
Live, can revise the procedure in frame. Finish revising and click this key and withdraw
at present again, if has not clicked " confirmed " after revising Will spring the
communication frame " the modification has not been confirmed! Shall I
confirm? "

,The answer is " yes " The modification that will be regarded

institute as is kept, " deny " Will not keep the modification.
Shadow school: Single step + editor, this key turns into yellow after and then clicking
the shadow school, the picture attribute district will demonstrate the picture that the
camera caught on PCB.
Withdraw from the shadow school: Withdraw from the visual editor.
Skew: Carry on X as three banks in procedure, key this will turn into getting green when
editor of Y revise, having finished revising and if clicked it before withdrawing from the
editor, then all other X that walked of this procedure, Y coordinates, all according to
third lines of modification amount skew automatically. If finish revising and click it after
returning the editor out " Skew " It is invalid.
Confirm: Click it and confirm keeping editors acted as.

Upper arrowhead: It is " edited" that here

Under the state, click it, move over into an

upper row procedure.
Lower arrowhead: It is " edited" that here

Under the state, click it, move over into

procedure of the next row.
Shape: Push and insert and curve the component into U shape under the knife, but
does not insert.
Move forward: Push the knife to shift down, put out the component.
Reset: Push the knife and get back to the original position
On the base: The base rises.
Under the base: The base drops, reply the normal position.
Cut the foot: Cut the foot device stretch out.
Cut the foot retreat: Cut the foot device return the normal position.
EXIT: After the coordinate is adjusted, use while going back on one's word before not
confirming, make the coordinate reply the state before adjusting.
Arrowhead key: Make use of camera to adjust coordinates in the shadow school.
Arrowhead mean direction move the direction for the intersection of the
plug-in package and hair '
moves)

Reverse direction in which the working bench

.

The figure is chosen: Figure 2, 10, 100, 1000, it is the coordinate that moves the choice

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XG-4000 自动卧式联体机操作说明书

of quantity, cooperate with " arrowhead key " Use. Press 100 =1 millimetre is calculated.
C+: Strengthen the width of C axle.
C-: Reduce the width of C axle.
Correct: Choose in the control panel district "

The whole bank corrects "

When, it is

all right that will correct automatically presently while clicking this key.
5,Explanation of the tool column

1)File
Click: Single step + file =Open the procedure, keep the procedure, keep the picture,
withdraw from (the form of the characters is explained: " single step " while clicking, "
file ", will spring function keys such as " open the procedure, keep the procedure, keep
the picture, withdraw from ",etc. while and then clicking, the intersection of follow-up
and and so on and so forth the same kind of form. )

Open the procedure: Opening has already made the good production procedure.
Keep the procedure: Will produce the procedure to keep to the appointed file.

Keep the picture: Chat on video picture keep get file that appoint.
Withdraw: Withdraw from, produce menu, one operating system recycle back to.
2)Quantity
Clicking the quantity and springing the quantity presumes, revises,
finishes the sub menu, can edit its corresponding quantity.

Presume: Presume the quantity needed to produce
Revise: Revise the production quantity presumed above
Finish: Finish the production quantity that is presumed

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XG-4000 自动卧式联体机操作说明书

3), arrangement
Click and set up and spring and make and draw menus. Include the apparatus
parameter, component parameter, revise three parts of password. (the following
picture)

( 1) Apparatus parameter ( Such as Fig.)

:

All parameters of the machine are adjusted and gone on in the apparatus parameter,
including the camera position CX and CY, H insert dark value, HL of position, give line

compensate and revolving stage mend taste R1, R2, base journey BL value, cut foot
time TMC value, shut down in position X (Y) , the camera luminance is regulated etc..
Want and hit employing, keep and return a bit after revising the parameter among them.
The position CX of camera: As the zero point in a pair of centres shaped one hundred
sheets, the camera is in the coordinate of X axle direction.
The position CY of camera: As the zero point in a pair of centres shaped one hundred
sheets, the camera is in the coordinate of Y axle direction.
H inserts and compensates HL deeply: The plug-in package head is inserted and
compensated deeply.
Send the line to compensate: Jump the compensation of the line length.
Compensate correctly: Compensate to hitting the journey of the organization.
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XG-4000 自动卧式联体机操作说明书

The straight revolving stage is mended to taste R1: Pros " puts the revolving stage in
place " to rotation hour And then, the time that the motor continues rotating
compensates.
Mend and taste R2 against the revolving stage: When the revolving stage is rotated in
the opposite direction, " put in place " And then, the time that the motor continues
rotating compensates.
Cut time of foot TMC: Working time to cut the foot air cylinder.
Shut down in the position X: After the working bench belongs to zero, the real position
where X axle belongs to, yes the top zero that ultra.
Shut down in the position Y: After the working bench belongs to zero, the real position

where Y axle belongs to, yes the top zero that ultra.
The speed is adjusted: Plug-in package roller chain and arranging the running speed of
the material roller chain.
The camera luminance is regulated: Zero degree of picture which the camera shoots is
regulated.
Employ: Employ the acquiescence setting up value kept.
Read: Click and read the arrangement value which reveals acquiescence.
Keep: Keep and revise the good parameter.
Return: Withdraw at present, return above one the intersection of operating system and
interface.
(2) The component parameter component parameter is to classify all components of the
plug-in package procedure according to certain standard, and describe the body
characteristic of the component.
Clicking it can reveal the following parameters ' Such as Fig.)

:

Serial number: Serial number of the component.
Type: The type type of the component, divide with the power size.
Diameter: Diameter of the component noumenonn.
Line foot-path: Diameter of the lead wire of the component.
The body is long: Length of the component noumenonn.
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XG-4000 自动卧式联体机操作说明书

H speed: Speed of the axle H of the plug-in package.
XYC speed: Speed that working bench and C axle move.
—

+ : Click one at these key may reveal"

The serial

number " Component parameter.
—
: Click key this, can reveal next " The serial number " Component parameter.
Read: Click and read the arrangement value which reveals acquiescence.
Keep: Keep and revise the good parameter.
Return: Withdraw at present, return above one the intersection of operating system and
interface.
(3)Revise the password:
Presume the apparatus parameter password prevents changing at will, can not
revise without password. The apparatus parameter generally presumed it is 0000, did
not presume before being dispatched from the factory.
4) Diagnosis
It is to inputting, outputting signal present state and diagnosis of the servo system
motion state.
Single step + diagnosis =Common input signal, common to output signal, specialized
input signal, stand the intersection of location and driving, servo systems, revolving
stages,etc..

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