KẾ HOẠCH KIỂM TRA VÀ THÍ NGHIỆM ITP NHÀ XƯỞNG

PHẦN 1
KẾ HOẠCH KIỂM TRA & THÍ NGHIỆM/ ITP
CÔNG TRÌNH NHÀ XƯỞNG & BỒN CHỨA KIM LOẠI
1. Kế hoạch kiểm tra & thí nghiệm công tác xây lắp & hoàn thiện
2. Kế hoạch kiểm tra & thí nghiệm kết cấu thép
3. Kế hoạch kiểm tra & thí nghiệm đường ống dẫn
4. Kế hoạch kiểm tra & thí nghiệm trang thiết bị
5. Kế hoạch kiểm tra & thí nghiệm bồn chứa kim loại
6. Kế hoạch kiểm tra & thí nghiệm bồn chứa hình cầu
7. Kế hoạch kiểm tra & thí nghiệm công trình đê chắn sóng
8. Kế hoạch kiểm tra & thí nghiệm hệ thống điện
9. Kế hoạch kiểm tra & thí nghiệm thiết bị đo lường
10. Kế hoạch kiểm tra & thí nghiệm hệ thống cách nhiệt
11. Kế hoạch kiểm tra & thí nghiệm công tác sơn


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Civil

No.
1

Description of Inspection and Test

Reference
(Codes/Std/Spec./Procedure)

I. T. P. No.

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Rev. No.

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Page

: 1 of 6

Inspection Party

Report Form No.

Remark
Contractor

Main Cont.

Company

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R

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W

(W)

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W

(W)

a) Material

I

W

(W)

b) Layer Thickness

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W

(W)

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W

R

I

W

(W)

Surveying for Construction

Drawing

ITRF-CI-06

1) Installation of Bench Mark Level and
Coordination

2

Earth Work

Applicable Spec./Drawing

1) Survey & Line Marking
2) Excavation

ITRF-CI-01

a) Location & Dimension
b) Slope Protection of Excavation
c) Soil Condition at the Bottom of the
Excavation
3) Backfilling

ITRF-CI-02

c) Compaction Test

Laboratory Std.

d) Disposal

I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Civil

No.
3

Description of Inspection and Test
Piling Work

Reference
(Codes/Std/Spec./Procedure)

:

Rev. No.

:0

Page

: 2 of 6

Inspection Party
Report Form No.

Remark
Contractor

Main Cont.

Company

ITRF-CI-05

1) Pile Material

Certificate

I

R

R

2) Pile Driving

Client’s Form

I

W

(W)

Certificate

I

W

R

- Cement, Aggregate, Water Admixture

Batch Plant

I

R

R

- Mix Design

Batch Plant

I

R

R

- Slump Test

Laboratory Std.

I

R

R

- Compressive Strength Test (7 Days)

Laboratory Std.

I

R

R

- Compressive Strength Test (28 Days)

Laboratory Std.

I

R

R

Mat’l Certi

I

R

R

3) PDA Test

4

I. T. P. No.

Concrete Work
1)

Applicable Spec./Drawing

Material
a) Remi-Con

b) Reinforcing Bar

I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Civil

No.

Description of Inspection and Test

Reference
(Codes/Std/Spec./Procedure)

2) Form Work

I. T. P. No.

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Inspection Party
Report Form No.

Remark
Contractor

Main Cont.

Company

ITRF-CI-04

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W

(W)

ITRF-CI-04

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W

(W)

a) Position, Dimension, Elevation
b) Adequate Bracing & Shoring
c) Apply Oil Coating
d) Chamfer, Cover, Cleaning

3) Re-Bar Work
a) Position, Size, Number
b) Length of Lapping
c) Clearance, Cover Spacer
d) Tire Wire

I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Civil

No.

Description of Inspection and Test

Reference
(Codes/Std/Spec./Procedure)

4) Embedded Item

b) Pipe Sleeve
- Material, Diameter, Elevation
c) Anchor Bolt & Plate
-

Nuts & Washer

-

Type

-

Size (Dia, Length, Projection)

-

Position, Protection

d) Insert Plate
-

Thickness, Welding, Position

Opening Box for Elec. & Mech.

I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold

:

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Inspection Party
Report Form No.
ITRF-CI-04

a) Water Stop

I. T. P. No.

Remark
Contractor

Main Cont.

Company

I

W

(W)


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Civil

No.
5

Description of Inspection and Test

Reference
(Codes/Std/Spec./Procedure)

I. T. P. No.

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Rev. No.

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Inspection Party
Report Form No.

Remark
Contractor

Main Cont.

Company

1) Survey & Marking

I

W

(W)

2) Material

I

Road (Asphalt Paving)

Applicable Spec./Drawing

a) Sub-Base
b) Asphalt
- Material

Batch Plant

I

R

R

- Mix Design

Batch Plant

I

R

R

Laboratory Std.

I

W

(W)

I

W

(W)

I

W

(W)

3) Sub-Grade
a) Compaction, Elevation

4) Sub-Base
a) Lay Thickness
b) Field Density test

I : Inspection

R : Report Review (W) : Random Witness W : Witness

Laboratory Std.

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Civil

No.

Description of Inspection and Test
5)

Reference
(Codes/Std/Spec./Procedure)

:

Rev. No.

:0

Page

: 6 of 6

Inspection Party
Report (Yes/No)

Remark
Contractor

Main Cont.

Company

Laboratory Std.

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W

R

Laboratory Std.

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W

(W)

I

W

(W)

Asphalt Paving
a) Finishing & Curing

6

I. T. P. No.

Gravel Paving
1) Survey & Marking
2) Sub-Grade
a)

Compaction, Elevation

Applicable Spec./Drawing

3) Gravel Paving
1) Paving Thickness

I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Building

No.
1

Description of Inspection and Test

Reference
(Codes/Std/Spec./Procedure)

I. T. P. No.

:2

Rev. No.

:0

Page

: 1 of 3

Inspection Party
Report Form No.

Remark
Contractor

Main Cont.

Company

1) Material Check

I

R

R

2) Dimensional and Visual Check

I

(W)

(W)

I

R

R

Excavation, Foundation and Concrete

Applicable Spec. & Drawing

Structure
; Refer to No. 2 Earth Work, No. 4 Concrete
Work, No. 5 Earth and Foundation Work of
FITP-001.

2

Steel Structure Work

Applicable Spec. & Drawing

; Refer to FITP-003 Steel Structure
Release for Building Material

3

Fire Proofing of Steel Structure

Applicable Spec. & Drawing

; Refer to No.9 Fire Proofing Work of FITP-001.

4

5

Masonry

Water Proofing

Applicable Spec. & Drawing

Applicable Spec. & Drawing

1) Material Check
I : Inspection

R : Report Review (W) : Random Witness

W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Building

No.

6

7

8

9

Description of Inspection and Test

Reference
(Codes/Std/Spec./Procedure)

I. T. P. No.

:

Rev. No.

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Page

: 2 of 3

Inspection Party
Report Form No.

Remark
Contractor

Main Cont.

Company

2) Visual Check of Base Surface Conditions

I

(W)

(W)

3) Visual Check of Coated Surface Condition

I

(W)

(W)

4) Water Leak Test

I

W

W

1) Material Check

I

R

R

2) Visual Check of Finished Appearance

I

(W)

(W)

1) Material Check

I

R

R

2) Visual Check of Coated Surface

I

(W)

(W)

1) Material Check

I

R

R-

2) Visual Check of Base Surface Conditions

I

(W)

(W)

3) Visual Check of Finished Appearance

I

(W)

(W)

Suspended Ceiling

Applicable Spec. & Drawing

Plastering

Applicable Spec. & Drawing

Tile

Applicable Spec. & Drawing

Painting

Applicable Spec. & Drawing

; Refer to FITP-011 Painting
I : Inspection

R : Report Review

(W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Building

No.

10

Description of Inspection and Test

Reference
(Codes/Std/Spec./Procedure)

I. T. P. No.

:

Rev. No.

:0

Page

: 3 of 3

Inspection Party
Report Form No.

Remark
Contractor

Main Cont.

Company

1) Material Check

I

R

R

2) Visual Check of Installation Conditions

I

(W)

(W)

3) Service Pressure Test / Drainage Flow Test

I

W

W

1) Material Check

I

R

R

2) Visual Check of Installation Conditions

I

(W)

(W)

1) Performance Test for HVAC System

I

W

W

2) Functional Test for Plumbing System

I

W

W

3) Functional Test for Fire Fighting System

I

W

W

Electrical

Applicable Spec. & Drawing

; Refer to FITP-008 Electrical

11

12

13

Plumbing

Ventilation System

Functional Test

I : Inspection

Applicable Spec. & Drawing

Applicable Spec. & Drawing

Applicable Spec. & Drawing

R : Report Review (W) : Random Witness

W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Steel Structure

No.

Description of Inspection and Test

1

Material

2

Foundation and Anchor Bolts

Reference
(Codes/Std/Spec./Procedure)
Applicable Material Spec.

I. T. P. No.

:

Rev. No.

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Page

: 1 of 1

Inspection Party

Report Form
Mat’l Certi.

Remark
Sub-con

Main Cont.

Company

I

R

R

I

W

-

I

W

(W)

1) Location

Drawing

2) Levelness for FDN Pad

Drawing

3) Anchor Bolt Dimension

Drawing

I

(W)

-

1) Ensure Qualified Welder and WPS

AWS D1.1

I

R

R

2) Visual Inspection of Completed Weld

Applicable Code & Spec.

I

(W)

(W)

3) NDE if applicable

ASME Sec.V & NDE Proc.

I

R

R

I

(W)

-

I

W

(W)

I

(W)

-

ITRF-SS-01

(Size/Projection/ B.C.D)
3

4

Welding

NDE Report

Erection of Structural Steel
1) Orientation, Location and Position

Drawing

2) Elevation and Plumbness

Drawing

5

Grouting

Drawing & Applicable Spec.

6

Bolt Final Tightening

Applicable Spec.

ITRF-SS-02

I

(W)

(W)

7

Final Inspection for Structure

Drawing & Applicable Spec.

ITRF-SS-05

I

W

(W)

Legend => I : Inspection

R : Report Review (W) : Random Witness W : Witness

ITRF-SS-03/04

H : Hold

CIVIL

CIVIL


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Piping

No.
1

Description of Inspection and Test

I. T. P. No.

:4

Rev. No.

:0

Page

: 1 of 3

Inspection Party

Reference
(Codes/Std/Spec./Procedure)

Report Form No.

Remark

Sub-con

Main Cont.

Company

Mat’l Certi.

I

R

R

Material
1) Pipe, Fittings, Flanges and In-Line Items

Piping Material Spec. &
Spool Drawing

2

Welding
1) Procedure Qualification

ASME Sec.IX, Article II

DTC Std.

I

R

R

2) Qualification of Welder

ASME Sec.IX, Article III

DTC Std.

I

W

(W)

3) Check Welding Electrode and Dry Condition

WPS & Applicable Code

I

(W)

-

4) Fit-up

WPS & Applicable Code

I

(W)

-

5) Pre-heating (If Required)

WPS & Applicable Code

I

(W)

-

I

(W)

-

6) Marking of Welder I.D. No. & Joint No.
7) Visual Inspection for Surface Defects

Applicable Code

ITRF-PP-01

I

(W)

(W)

8) NDE – RT, PT, UT, MT (If Required)

ASME Sec.V & NDE Proc.

NDE Report

I

(W)/R

R

9) PWHT (If Required)

WPS & PWHT Proc.

Vendor Std.

I

(W)/R

R

10) Hardness Test ( If Required)

Applicable Code

Vendor Std.

I

(W)/R

R

ITRF-PP-05

I

R

R

I

(W)

-

11) Welding Joint Control

3

Pipe Spool Fabrication
1) Orientation, Length

Legend => I : Inspection

Drawings : Plan, ISO

R : Report Review (W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Piping

No.

Description of Inspection and Test

I. T. P. No.

:

Rev. No.

:0

Page

: 2 of 3

Inspection Party

Reference
(Codes/Std/Spec./Procedure)

Report Form No.

Remark

Sub-con

Main Cont.

Company

I

(W)

-

2) Cleaning, Protection

Applicable Spec.

3) Pneumatic Test for Reinforcement Pad

Applicable Spec.

ITRF-PP-03

I

(W)

(W)

Applicable Spec.

ITRF-PP-02

I

W

(W)

(If Required)
4) Visual Inspection for Orifice Flange Inside
Penetration

4

Pipe Installation
1) Horizontally, Vertically

Drawings : Plan, ISO

I

(W)

-

2) Support

Drawings ; Plan, ISO

I

(W)

-

3) All In-Line Items

Drawings : P & ID, Plan, ISO

I

(W)

-

4) Visual Inspection for Orifice Flange Inside

Applicable Spec.

I/R

W

(W)

Drawings : P & ID, ISO

I

(W)

-

Drawings : P & ID, ISO

I

(W)

-

I/R

W

(W)

ITRF-PP-02

Penetration
5) Flow Direction All Valves and Tag No. Incl.
In-Line Items
6) Tracing Flow

5

Test
1) Punch Check

Legend => I : Inspection

Drawings : P & ID, Plan,ISO

R : Report Review (W) : Random Witness W : Witness

ITRF-PP-06/08

H : Hold


FIELD INSPECTION & TEST PLAN
Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Piping

No.

6

Description of Inspection and Test

(Codes/Std/Spec./Procedure)
Applicable Code

3) Flushing (Pigging)

Applicable procedure

R : Report Review (W) : Random Witness W : Witness

Rev. No.

:0

Page

: 3 of 3

Report Form No.
ITRF-PP-07

Line released for painting and insulation

Legend => I : Inspection

:

Inspection Party

Reference

2) Pressure Test

I. T. P. No.

H : Hold

Remark
Sub-con

Main Cont.

Company

I/R

H

H

I/R

W

W


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Equipment

No.

Description of Inspection and Test

1

Verify Equipment Name & No.

2

Stationary Equipment

1) Horizontal Equipment
1-1) Foundation Check (Incl. Steel Structure)

I. T. P. No.

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Rev. No.

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Inspection Party

Reference
(Codes/Std/Spec./Procedure)

Report Form No.

Drawing / Applicable Spec.

Remark
Sub-con

Main Cont.

Company

I

(W)

(W)

I

(W)

(W)

I

W

(W)

I

W

(W)

I

W

(W)

I

(W)

(W)

I

W

(W)

I

W

(W)

Drawing / Vendor Document /
Applicable Spec.

a) Level (Elevation), Position
b) Inspection for FDN Pad

ITRF-EQ-01

c) Anchor Bolt Check
(Projection / Size / B.C.D / Condition)
1-2) Elevation, Orientation and Level Check

2) Vertical Equipment
2-1) Foundation Check (Incl. Steel Structure)

ITRF-EQ-03

Drawing / Vendor Document /
Applicable Spec.

a) Level (Elevation), Position
b) Inspection for FDN Pad

ITRF-EQ-01

c) Anchor Bolt Check
(Projection / Size / B.C.D / Condition)

Legend => I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN
Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Equipment

No.

Description of Inspection and Test

I. T. P. No.

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Rev. No.

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Page

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Inspection Party

Reference
(Codes/Std/Spec./Procedure)

2-2) Elevation, Orientation and

Report Form No.

Remark
Sub-con

Main Cont.

Company

ITRF-EQ-02

I

W

(W)

ITRF-EQ-01

I

W

(W)

I

W

(W)

I

W

(W)

I

(W)

(W)

I

W

(W)

I

I

(W)

I

W

(W)

Plumbness Inspection

3

Rotating Equipment

1) Pump, Compressor, Blower, etc
1-1) Elevation Check for Foundation & Pad

Drawing / Vendor Document /
Applicable Spec.

1-2) Anchor Bolt Check
- Projection / Dimension / Condition
1-3) Check Level before Grout

ITRF-EQ-04/05

1-4) Base Grouting
- Surface Preparation, Mixing, Pouring &
Curing
1-5) Coupling Alignment after Grouting

ITRF-EQ-06/07

1-6) Release for Piping Connection
1-7) Final Check for Cold Alignment

ITRF-EQ-06/07

- Coupling Gap, Flange Angle, Pipe
Connection Stress, etc

Legend => I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Equipment

No.

Description of Inspection and Test

I. T. P. No.

:

Rev. No.

:0

Page

: 3 of 3

Inspection Party

Reference
(Codes/Std/Spec./Procedure)

Report Form No.

Remark
Sub-con

Main Cont.

Company

ITRF-EQ-08

I

W

(W)

2-2) Tip Clearance Inspection (If Required)

ITRF-EQ-10

I

W

(W)

2-3) Inspection for Blade Pitch Angle of Fan

ITRF-EQ-09

I

W

(W)

No

I

(W)

(W)

No

I

(W)

(W)

2) Air Cooled Heat Exchanger
2-1) Level and Alignment Inspection for

Drawing / Vendor Document /
Applicable Spec.

Support Structure

4

Miscellaneous Machine

Drawing / Vendor Document /

1) Dimensional check

Applicable Spec.

2) Level and Alignment Inspection

Legend => I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Steel Tanks

No.

Description of Inspection and Test

I. T. P. No.

:

Rev. No.

:0

Page

: 1 of 5

Inspection Party

Reference
(Codes/Std/Spec./Procedure)

Report Form No.

Remark
Sub-con

Main Cont.

Company

1

Material Check

Material Spec. & Drawing

Mat’l Certi.

I

R

R

2

Foundation

Drawing

ITRF-TK-01

I

W

(W)

- Levelness / Height of Center / Dimension &
Orientation

3

4

Welding Qualification
1) Welding Procedure Qualification

ASME Sec.IX, Article II

DTC Std.

I

R

R

2) Welder Qualification

ASME Sec.IX, Article III

DTC Std.

I

W

(W)

Marking and Cutting

Drawing

ITRF-TK-02

I

(W)

(W)

I

(W)

(W)

I

(W)

(W)

1) Bottom/Roof/Shell Plate
2) Appurtenance Visual Inspection

5

Sand or Shot Blasting / Primer Coating (If Required)

Applicable Spec.

ITRF-PN-01

Legend => I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Steel Tanks

No.
6

Description of Inspection and Test

I. T. P. No.

:

Rev. No.

:0

Page

: 2 of 5

Inspection Party

Reference
(Codes/Std/Spec./Procedure)

Report Form No.

Remark
Sub-con

Main Cont.

Company

Drawing

I

(W)

WPS & Drawing

I

(W)

(W)

Tank Erection
1) Bottom
1-1) I.D. Mark, Arrangement & Lapping
Condition
1-2) Joint Preparation and Fit-Up for Welding
of bottom Plates and Sump Box
1-3) Visual Inspection of Bottom Plate Welds

Applicable Spec, Drawing

NDE Report

I

(W)

(W)

ASME Sec.V & NDE Proc.

ITRF-TK-03

I

(W)/R

R

Applicable Code & Spec.

I

W

(W)

WPS & Drawing

I

(W)

(W)

I

(W)

(W)

ASME Sec.V & NDE Proc.

I

R

R

Applicable Code & Drawing

I

(W)

(W)

1-4) MT/PT : 3 Lap Joint
1-5) Vacuum Test of Bottom Plate Welds and
Sump Box

2) Annular
2-1) Joint Preparation and Fit-Up for Welding
of Annular Plates

Applicable Spec.

NDE Report

2-2) Visual Inspection of Annular Plate Welds
2-3) RT for Outer Edge of Shell to Annular
Bottom Plate Welds
2-4) Thickness Check
Legend => I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Steel Tanks

No.

Description of Inspection and Test

I. T. P. No.

:

Rev. No.

:0

Page

: 3 of 5

Inspection Party

Reference
(Codes/Std/Spec./Procedure)

Report Form No.

Remark
Sub-con

Main Cont.

Company

3) Shell
3-1) I.D Mark Check

Drawing

I

(W)

-

3-2) Check Location & Orientation for 1st

Drawing

I

(W)

(W)

I

W

(W)

WPS & Drawing

I

(W)

(W)

3-5) Visual Inspection for Welds

Applicable Spec, Drawing

I

(W)

(W)

3-6) Annular/Bottom to 1st Shell Course Weld

Applicable Code

ITRF-TK-04

I

W

(W)

ITRF-TK-05/07

I

W

(W)

I

W

(W)

I

W

(W)

Shell Course
3-3) Check Radius Marking on Bottom Plate

Drawing

ITRF-TK-06

for 1st Shell Course
3-4) Joint Preparation and Fit-Up of
Horizontal and Vertical Joints

Air leak Test
3-7) Levelness / Roundness / Plumbness

Applicable Code, Drawing

Check for Every Course(Roundness &
Levelness check shall be performed only
1st course)
3-8) Peaking at Vertical Joint

Applicable Code, Drawing

3-9) Bending at Horizontal Joint

Applicable Code, Drawing

3-10) RT

ASME Sec.V & NDE Proc.

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R

R

3-11) Thickness Check

Applicable Code & Drawing

I

W

(W)

Legend => I : Inspection

R : Report Review (W) : Random Witness W : Witness

NDE Report

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Steel Tanks

No.

Description of Inspection and Test

I. T. P. No.

:

Rev. No.

:0

Page

: 4 of 5

Inspection Party

Reference
(Codes/Std/Spec./Procedure)

Report Form No.

Remark
Sub-con

Main Cont.

Company

4) Roof
4-1) Arrangement

Drawing

I

(W)

(W)

4-2) Joint Preparation and Fit-Up of

WPS & Drawing

I

(W)

(W)

4-3) Visual Inspection for Welds

Applicable Spec, Drawing

I

(W)

(W)

4-4) Vacuum Test of Roof Plate Welds

Applicable Code & Spec.

I

W

(W)

4-5) Thickness Check

Applicable Code & Drawing

I

(W)

(W)

5-1) Orientation & Elevation

Drawing

I

(W)

(W)

5-2) MT or PT

ASME Sec.V & NDE Proc.

NDE Report

I

R

R

5-3) Air Leak Test for Reinforcing Pad

Applicable Code

ITRF-TK-08

I

(W)

(W)

Vendor Std.

I

R

R

I

(W)

(W)

Roof Plates

ITRF-TK-03

5) Appurtenance (Manhole & Nozzle)

6) Weld Map (With RT Location)

7) Heating Coil, If Any
7-1) Visual Inspection

Applicable Spec, Drawing

7-2) RT

ASME Sec.V & NDE Proc.

NDE Report

I

R

R

7-3) Hydrostatic Test

Applicable Code

ITRF-PP-07

I

H

W

Legend => I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN

logo

Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Steel Tanks

No.

Description of Inspection and Test

7

Final Inspection

8

Hydrostatic Test

9

I. T. P. No.

:

Rev. No.

:0

Page

: 5 of 5

Inspection Party

Reference
(Codes/Std/Spec./Procedure)

Report Form No.

Remark
Sub-con

Main Cont.

Company

Applicable Spec, Drawing

ITRF-TK-09

I

W

W

1) Testing (Water Filling)

Applicable Code

ITRF-TK-10

I

H

H

2) FDN Settlement

Applicable Spec.

ITRF-TK-10

I

H

H

Painting

Applicable Spec.

ITRF-PN-01

I

(W)

(W)

Legend => I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold

PAINTING


FIELD INSPECTION & TEST PLAN
Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Ball Tanks

No.
1

2

Description of Inspection and Test

I. T. P. No.

:7

Rev. No.

:0

Page

: 1 of 6

Inspection Party

Reference
(Codes/Std/Spec./Procedure)

Report Form No.

Remark
Sub-con

Main Cont.

Company

1) Plate Thickness / Dimension

I

(W)

(W)

2) Material Test Certificate Review

I

R

R

I

W

(W)

2) Padding Elevation Check

I

W

(W)

3) Orientation & Center Marking Check on the

I

W

-

I

W

(W)

Material Check

Material Spec. & Drawing

Foundation Check

Drawing/Applicable Spec.

1) Anchor Box Coordinate & Dimension Check
before Concrete Pouring
(incl. Size, Type, Condition)

Concrete

4) Chipping & Cleaning Condition Check

3

4

Welding Qualification
1) Welding Procedure Qualification

ASME Sec.IX, Article II

I

R

R

2) Welder Qualification

ASME Sec.IX, Article III

I

W

(W)

Lower Column Erection

Drawing/Applicable Spec.

I

W

(W)

1) Check Centering & Plumb
Legend => I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN
Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Ball Tanks

No.

Description of Inspection and Test

I. T. P. No.

:

Rev. No.

:0

Page

: 2 of 6

Inspection Party

Reference
(Codes/Std/Spec./Procedure)

Report Form No.

Remark
Sub-con

Main Cont.

Company

I

(W)

-

I

(W)

(W)

2) Check Plumb

I

W

(W)

3) Check Tightening of Anchor Bolts

I

W

(W)

4) Visual Inspection of Weld Joints

I

W

(W)

5) NDE(MT / PT) on the Welds, IF Required

I

(W)/R

R

2) Check Joint Preparation and Fit-Up for
Welding of Lower Column and Brace Pipe
With Ribs. (IF PWHT is Required, Welding
Shall Be Done After PWHT)

5

Upper Column Erection

Drawing/Applicable Spec.

1) Check Joint Preparation and Fit-Up for
Welding of Lower Column and Upper Column
With Collar Plate, Upper Column Base Plate

6

Shell Erection

Drawing/Applicable Spec.

1) Check Joint Preparation, Tack Weld & Fit-Up

I

(W)

(W)

I

(W)

(W)

Condition
2) Check Offset & Angular Deformation of Each
Shell Plate
Legend => I : Inspection

& Drawing

R : Report Review (W) : Random Witness W : Witness

H : Hold


FIELD INSPECTION & TEST PLAN
Project Name

:

Owner

:

Job No.

:

Contract No.

:

Description

: Ball Tanks

No.

Description of Inspection and Test

I. T. P. No.

:

Rev. No.

:0

Page

: 3 of 6

Inspection Party

Reference
(Codes/Std/Spec./Procedure)

Report Form No.

Remark
Sub-con

Main Cont.

Company

I

W

W

Drawing/Applicable Spec.

I/R

R

R

Drawing/Applicable Spec.

I/R

R

R

3) Check Inside Diameter & Final Plumb of
Column After Equator Plate Erection

4) Shell Erection Sequence
a) Equator Plate
b) Lower Temperature Plates
c) Upper Temperature Plates
d) Lower Pole Plates
e) Upper Pole Plates
( * Lower & Upper Pole Pates will be erected
after Welding of Equator, Lower & Upper
Temperature plates Joints is finished.)

5) Shell Welding Sequence
a) Vertical Joint of Equator Plate
b) Vertical Joint of Lower Temperature Plates
c) Circum. Joint Between Equator and Lower
Temperature Plates
d) Vertical Joint of Upper Temperature Plates
Legend => I : Inspection

R : Report Review (W) : Random Witness W : Witness

H : Hold