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Electric energy saving with MERS Fluorescent Lamp Controller

October, 2010
MERSTech, Inc.
Aios Megro Ekimae Bldg. 308
2-15-19 Kami-osaki, Shinagawa-ku,
Tokyo 141-0021, Japan
Tel: 03-6657-1912 Fax: 03-6657-1913
URL: />Copyright© 2010 MERSTech, Inc.

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40% electric power saving for Fluorescent Lamp

Customer’s Objectives

Technical Approach

Benefit

Functions

-Save electric power consumption by dimming
-Healthy ROI by minimized investment
-Adoption of MERS Controller on conventional fluorescent
lamp system
-Improved steel ballast if necessary
-Cluster dimming control of lamps
-Decreased electric power consumption / Minimum
investment / Extended useful life / Less EMI


-Dimming Rate : over 40%
-Cluster : Up to 40 lamps
-Controller : Interface to LAN is available

Copyright© 2010 MERSTech, Inc.

2


MERS (Sample product)
Circuit

Appearance

Installed Site

Improved steel ballast

Copyright© 2010 MERSTech, Inc.

3


Advantages of MERS
Electronic PWM
(Dimmable)

dimming

MERS + Magnetic

Ballast(Dimmable)

Yes

Magnetic Ballast
(Not dimmable)

No

ballast replacement

required

not required

initial cost

very high

low - can use magnetic ballast

useful life

3 to 5 years

lifecycle cost

very high

switching loss


high

lighting efficiency
wiring

10 years and more
very low - 60% less than electric in 10yrs
very low or nothing

20% and more

2+3 wire

not improved

2 wire only

Copyright© 2010 MERSTech, Inc.

4


Competitive analysis : MERS vs Dimmable Electronic Ballast
MERS

area 1

area 2



TCP/IP

MERS

IT Controller (PC)

MERS

Magnetic

Magnetic

Magnetic

Magnetic

MERS Advantages (estimated)
Less controller

90% less

Less wiring

50% less

Less
maintenance

60% less


High reliability
Magnetic

Magnetic

area 1

area 2

Dimmer

Dimmer

Dimmer

Dimmer

Dimmer

Dimmer

Dimmable Electronic Ballast



Remote Controller

Retro-fit


Original MERS Circuit

Control line
Copyright© 2010 MERSTech, Inc.

5


MERS Controller specification (tentative)
description

note

Lamp

Fluorescent 20W to 110W (T5-T12)

High output lamps are not
recommended

Ballast

Magnetic steel ballast, rapid or preheat type

Electronic ballast is not applicable

Operating voltage

AC90V up to 240V 50Hz/60Hz, DC not permitted


100V or 200V mode jumper-pin

Load capacity

12Arms max

Ex. 85W/200V tube,20 tubes

MERS capacitor

5uF to 40uF film capacitor

according to load inductance

Parallel connection units

Not limited, same electric characteristics are
required in the same MERS segment

for stable dimming

Fuse protection

20A

Operating temperature

+5degC to +40degC (+41degF to +104degF)

Operating humidity


25% to 80%RH

Protection class

IEC IP20

Protection mode

Overheat, capacitor over voltage, current overload

Dimmable range

100% to 60%

basically continuous
power consumption

Terminals

Power, Capacitor, Load

2.0mm2 plug in

Dimensions, weight

Refer other document

about 8inch square


Installed in wall mounted panel

Copyright© 2010 MERSTech, Inc.

6


Installation and Wiring of MERS Controller

VVF2C-2.0×Wiring Qty
Distribution
Panel
ON/OFF Switch

Existing Apparatus

VVF2C-2.0×Wiring Qty

MERS

(Behind Ceiling or Wall)

Distribution
Panel
Control Software(through PC)

MERS
Ethernet (same as office use)
Green Line : Additional Wiring


Copyright© 2010 MERSTech, Inc.

7


Integration with Smart Facility Manager
Lighting Controller
1. Dimming control of fluorescent lamps, mercury lamps and metal halide lamps.
• More than 40% electric power saving compared with NO MERS systems.
2. Replace mercury lamp with metal halide lamp with MERS metal halide controller.
• Approx. 40% electric power saving compared with NO MERS mercury lamp systems.
(from Titech experiment)
3. Intelligent dimming control of lamps with MERS, sensors and Constraint Technology.
• Significant saving can be expected compared with existing systems according to QOS.

HID

Fluorescent Lamp

On / Off Switch

Goal
-40%
over

Fluorescent Lamp

Daylight
Sensor
Occupation

Sensor
QOS
Demand

MERS
MERS

Power consumption
Copyright© 2010 MERSTech, Inc.

SMART
FACILITY
MANAGER

8


Demo system in MERSTech, Inc. - Japan -

- Mode Selection
1. Bypass MERS On
2. Bypass MERS Off
3. Power Saving Slider approx. 60% to 100%
4.and 5. Motion Sensor Mode
- Other capabilities
+ Real-time Power Saving Monitor
+ Control over TCP/IP network
+ Motion detection sensitivity
+ Implement blink notification button
Copyright© 2010 MERSTech, Inc.


9


Demo system : Power saving up to 60%

-60%
Continuous
Turn-on

Copyright© 2010 MERSTech, Inc.

10


Demo system : Wiring Diagram
Motion detector
192.168.100.101/24

Lamp

Main Controller

Windows PC

MERS Intelligent Lighting Manager
1.On/Off Lighting
2.Power Saving Level
3.Motion Detection Timer




MERS

Daylight Sensor
Scheduler

LAN

HUB

Copyright© 2010 MERSTech, Inc.

LAN

11


Demo System : Appearance
Main Controller

MERS Unit

Source

Lamp
Motion Sensor Unit

Copyright© 2010 MERSTech, Inc.


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