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Wire Training Tutorials
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Mastercam X4 Training Tutorials Wire Applications
Date: August 6,2009
Copyright © 1984 2009 In House Solutions Inc. All rights reserved.
Software: Wire Mastercam X4
Author: Mariana Lendel
ISBN: 978 1 926566 39 9
Notice
In House Solutions Inc. reserves the right to make improvements to this manual at any time and
without notice.
Disclaimer Of All Warranties And Liability
In House Solutions Inc. makes no warranties, either express or implied, with respect to this
manual or with respect to the software described in this manual, its quality, performance,
merchantability, or fitness for any particular purpose. In House Solutions Inc. manual is sold or
licensed "as is." The entire risk as to its quality and performance is with the buyer. Should the
manual prove defective following its purchase, the buyer (and not In House Solutions Inc., its
distributor, or its retailer) assumes the entire cost of all necessary servicing, repair, of correction
and any incidental or consequential damages. In no event will In House Solutions Inc. be liable
for direct, indirect, or consequential damages resulting from any defect in the manual, even if In
House Solutions Inc. has been advised of the possibility of such damages. Some jurisdictions do
not allow the exclusion or limitation of implied warranties or liability for incidental or
consequential damages, so the above limitation or exclusion may not apply to you.
Copyrights
This manual is protected under the copyright laws of Canada and the United States. All rights are
reserved. This document may not, in whole or part, be copied, photocopied, reproduced,


translated or reduced to any electronic medium or machine readable form without prior
consent, in writing, from In House Solutions Inc.
Trademarks
Mastercam is a registered trademark of CNC Software, Inc.
Microsoft, the Microsoft logo, MS, and MS DOS are registered trademarks of Microsoft
Corporation; Mastercam Verify is created in conjunction with Sirius Systems Corporation;
Windows 95, and Windows NT; Windows XP are registered trademarks of Microsoft
Corporation.
Acknowledgements
"Thanks to the In House Solutions team for helping in the production and marketing of this
book. It simply wouldn't be the same without all your efforts. Finally, thank you, the reader for
making this purchase; I hope it serves you well."
Mariana Lendel

TABLE OF CONTENTS
Getting Started .................................................................................................. A 1
Tutorials
Tutorial #1, 2D Geometry Contour ..................................................................... 1 1
Tutorial #2, 2D Multi Contour ............................................................................ 2 1
Tutorial #3, 3D Geometry and 4 Axis Wire path ................................................. 3 1
Tutorial #4, Punch And Die Created From the Same Work Piece ........................ 4 1
Tutorial #5, Multiple Tabs .................................................................................. 5 1
Tutorial #6, No Core Wire path .......................................................................... 6 1
General Notes.................................................................................................... B1
TUTORIAL SERIES FOR
TUTORIAL #2
WIRE 2D MULTIPLE CONTOURS

WIRE X4
TUTORIAL 2

Objectives:
The Student will design a 2 Dimensional drawing by:
Getting a file already created.
Deleting the outer rectangle.
Mirroring the geometry about Y axis.
Creating a rectangle.
Modifying the geometry by breaking a line in two pieces.
Creating points.
The Student will create a Die using the Contour wire path by:
Setting the wire library for skim cuts.
Selecting the contours using Window options.
Setting the parameters in Contour Parameter dialog box.
Editing the NCI file.
The Student will check the toolpath using Mastercam’s Backplot and Verify verification.
Page 2 2
WIRE X4
TUTORIAL 2
GEOMETRY CREATION
USEFUL TOOLS TO START THE GEOMETRY CREATION
Before starting the geometry creation we should customize the toolbars to see the toolbars required
to create the geometry and machine a Wire part. See Getting started page A 4.
Before starting the geometry make sure that the Grid is enabled. It will show you at each moment
where is the part origin. See Getting started page A 5 for details.
Toolpaths/Solids manager to the left of the screen can be hidden to gain more space in the graphic
area for design. Press Alt + O to remove it.
Page 2 3
WIRE X4
STEP 1: GET THE TUTORIAL #1 FILE
File
Open

Select “Your Name_1”
Select the OK button.
STEP 2: SAVE THE FILE WITH A DIFFERENT NAME
File
Save as
Save the file as “Your Name_2”
Select the OK button.
Page 2 4
TUTORIAL 2
WIRE X4
TUTORIAL 2
STEP 3: DELETE THE EXISTING WIREPATH
Select the Delete all operations, group and
tools button.
Select the Yes button.
STEP 4: DELETE THE OUTER RECTANGLE AND THE THREAD POINT
Change the Graphic View to Top.
Select the Fit icon.
To select the entire rectangle Hold down the Shift key and select the rectangle as shown below.
Hold down Shift key
and select this line
Note that the entire rectangle should be
highlighted (yellow color).
Select the Thread Point as shown to the right.
Select the Delete entities icon
Select the Repaint button.
Page 2 5
Select the
Thread Point

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