61 so do mach dien oto renault 19 service manualMR293R190

77 11 190 814
OCTOBER 1996
Edition Anglaise
General
"The repair methods given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The methods may be modified as a result of changes by the manufacturer in the
production of the various component units and accessories from which his vehicles
are constructed".
All copyrights reserved by Renault.
Copying or translating, in part or in full, of this document or use of the service part
reference numbering system is forbidden without the prior written authority of
Renault.
Régie Nationale des Usines Renault S.A. 1996
SPECIFICATIONS
LIFTING EQUIPMENT
TOWING
LUBRICANTS - CONSUMABLES
DRAINING - REFILLING
C
VALUES AND SETTINGS
EXPLODED VIEW
PRC0001
TOWING
All types
Contents
SPECIFICATIONS
Engine - Clutch - Gearbox
Vehicle identification
01-1
01-2

LIFTING EQUIPMENT
Trolley jack - Axle stands
Pages
01
02
03
General
02-1
03-1
LUBRICANTS - CONSUMABLES
Packaging 04-1
DRAINING - REFILLING
Engine
Gearbox
Power assisted steering
04
05
05-1
05-3
05-4
07-1
07-4
07-7
07-9
07-15
07-17
07-21
07-22
07-24
07-25

07-27
07-28
VALUES AND SETTINGS
Dimensions
Capacities - Grades
Belt tension
Accessories belt tension
Timing belt tension
Cylinder head tightening
Main brake components and
dimensions
Front axle setting values
Front axle checking values
Rear axle checking values
Underbody heights
Brake compensator
Pages
07
SPECIFICATIONS
Engine - Clutch - Gearbox
01
Vehicle type
Engine
Type
Cubic
capacity
(cm
3
)
Clutch type

Type of manual and automatic
gearbox
B530 - C530 - L530
S530
C1G 1237 180 CP 3300
JB0 - JB1 - JB4 - JB5
B531 - C531 - L531 C1J 1397 180 CP 3300
JB0 - JB1 - JB4 - JB5
B53H - B53P - C53P
L53H - L53P
C2J 1397 180 CP 3300
JB0 - JB1 - JB4 - JB5
B532 - C532 - L532 C3J 1390 180 CP 3300
JB0 - JB1
B53G - B537 - C537
L53G - L537 - S537
E6J 1390 180 CP 3300
JB0 - JB1 - MB1
B53A - C53A - L53A E7J 1390 180 CP 3300
JB1 - MB1
B535 - C535 - L535 E7J 1390 180 CP 3300
JB1 - MB1
B53W - C53W - L53W E7F 1171 180 CP 3300
JB0 - JB1 - JB3
B53E - B53M - B533
B536 - C53E - C53M
C533 - L533 - L536
F2N 1721 200 CP 4000
JB0 - JB1 - JB3 - AD4
B53B - B53C - B53F

C53B - C53C - C53F
D53C - L53B - L53C -
L53F
F3N 1721 200 CP 4000
AD4 - JB3 - MB3
B53V - B53Y - B538
C53V - C53Y - C538
D53V - D53Y - L53V
L53Y - L538 - 353A
353C - 353D - 353F
453A - 453C - 453D
453F - 453H - 553A
553C - 553D - 553F
553H - 853A - 853C
853F
F3P 1794 200 CP 4000
AD4 - JB3 - JC5
B53D - B539 - C53D
C539 - D53D - L53D
L539
F7P 1764 200 CP 4400
JB3 - JC5
B53I - B53J - B53K
B53T - B53Z - B534
C53I - C53J - C53K
C53T - C53Z - C534
L53I - L53J - L53K
L53T - L53Z - L534
S53I - S53J - S53K -
S534

F8Q 1870
200 CPV 4600
200 CPV 3500
JB1 - JB3 - JC5
01-1
SPECIFICATIONS
Vehicle identification
01
ENGINE
APPROVAL
LETTER
NUMBER
VEHICLE
TYPE
F3P
E
H
E
H
H
H
J
A
704
706
708
760
706
760
765

682
X53 Y
053 A
053 B - F - H
X53 V
053 C - D - H
X53 8
IDENTIFICATION OF F3P ENGINES WITH REDUCED CUBIC CAPACITY
Definition of identification X and 0
X53 Y = B53 Y, C53 Y, L53 Y Vehicle type code starting with a letter.
053A = 353 A, 453 A Vehicle type code starting with a number.
The reduced cubic capacity can be identified using
the type approval letter (B) on the engine plate.
000 0 000 /
0000000
FE
ABC

D
90775
A:the engine type
B:the vehicle type approval letter
C:the identity of RENAULT SA
D: the engine number
E:the engine manufacturing number
F:letter indicating the factory at which the en-
gine was manufactured (e.g.: C for Cléon)
01-2
SPECIFICATIONS
Vehicle identification

01
LOCATION OF THE VEHICLE IDENTIFICATION PLATE
Plates (A) and (B) may be separate or on a single
plate (according to specification).
Position n° 2
Position n° 1 Position n° 3
95890-1R
94946R
Plate (C) is located on the front panel.
Adhesive plate (D) is attached to the chassis on the
side of the right front door.
92025R
01-3
SPECIFICATIONS
Vehicle identification
01
METAL PLATE (Position n°
1)
Rectangular plate Oval plate
This consists of;
At A
: the manufacturer’s name,
At B
: the EU official approval number, inclu-
ding:
At B1
: the number of the country gran-
ting the EU approval
At B2
: the approval number for the ve-

hicle type.
At C
: the official type number preceded by the
manufacturer’s worldwide identification
code (for example VF1 is the code for
RENAULT France),
At D
: the chassis number
At E
: the gross vehicle weight,
At F
: the gross train weight,
At G
: the maximum permissible front axle
weight,
At H
: the maximum permissible rear axle
weight,
At J*
: the vehicle model year or paint identifica-
tion code.
* NOTE:
some of these items of information are
not required for certain export markets. The
plates described above are shown in their most
complete form.
REGIE NATIONALE
DES USINES RENAULT
X*0* 0000
XX0000 000

00000000
0000 kg
0000 kg
1 -
0000 kg
2 -
0000 kg
0000
00000
00 000 000
X 0000000
0000
567
1432
A
B
C
D
E
F
G
H
J
B1
B2
This consists of:
At 1 : the vehicle type
At 2 : special features of the vehicle*
At 3 : the basic equipment * (see table),
At 4 : options,

At 5 : the manufacturing number,
At 6 : the vehicle model year* or paint identifi-
cation code*,
At 7 : the factory at which the vehicle was as-
sembled:
A : Portugal
B : Batilly
C : Creil
D : Douai
E : Spain
F : Flins
G : Grand Couronne
H : Haren
J : Billancourt
K : Dieppe
N : Mexico
P : Mexico
Q :
A.M.C.
S : Sandouville
T : Matra Romorantin
U : Maubeuge
W : Spain Valladolid
X : Heuliez
Y : Yugoslavia
Z :
U.S.A.
* DEPENDING ON COUNTRY OR SPECIFICATION
01-4
SPECIFICATIONS

VEHICLE IDENTIFICATION
01
METAL PLATE (Position n°
2)
This consists of:
At A
: the manufacturer’s name,
At B
: the EU official approval number
At C
: the official type number preceded by the manufacturer’s worldwide identification code
(for example : VF1 for RENAULT France),
At D
: the chassis number,
At E
: the gross vehicle weight,
At F
: the gross train weight,
At G
: the maximum permissible front axle weight,
At H
: the maximum permissible rear axle weight,
At 1 : the vehicle type,
At 2 : the first number indicates the gearbox or the factory options
the second number indicates the level of equipment,
At 3 : the technical equipment number,
At 4 : the factory option additional equipment,
At 5 : the trim identification code,
At 6 : the paint identification code,
At 7 : the level of equipment,

At 8 : a letter indicating the factory of manufacture, followed by the manufacturing number.
WARNING:
The 7 characters of the manufacturing number must not be separated. For vehicles manufactured
before that date, the manufacturing number is 7 numbers.
NOTE:
some of these items of information are not required for certain export markets. The plates described
above are shown in their most complete form.
4
0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0
7
0 0 0 0 0 0 0 0
2
8
1
5
3
6
B
REGIE NATIONALE
DES USINES RENAULT
AU 0000-00-00
VF1000000
00000000
0000 kg
0000 kg
1
-
0000 kg

2
-
0000 kg
C
D
E
F
G
H
A
01-5
SPECIFICATIONS
Vehicle identification
01
REGIE NATIONALE DES
USINES RENAULT S.A.
e000-00/00000-0000-00
VF0000000
00000000
0000 kg
0000 kg
1
-
0000 kg
2
-
0000 kg
10
0 0 0 0
0 0 0 0 0 0 0 0

0 0 0 0 0 0 0
11
0 0 0 0 0 0 0 0
7
13
8
14
9
12
Renault
1
2
3
4
5
6
VF0000000
00000000
0000
00 000 000
00 000 000
0000000
9
10
12
11
1
2
8
7

14
13
B
A
METAL PLATE (Position n°
3)
01-6
SPECIFICATIONS
Vehicle identification
01
This consists of:
At A
: the manufacturer’s name,
At B
: the EU official approval number
At 1 : the official type number preceded by the manufacturer’s worldwide identification code
(for example : VF1 for RENAULT France),
At 2 : the chassis number,
At 3 : the gross vehicle weight,
At 4 : the gross train weight,
At 5 : the maximum permissible front axle weight,
At 6 : the maximum permissible rear axle weight,
At 7 : the first number indicates the gearbox or the factory options
the second number indicates the level of equipment,
At 8 : the vehicle type
At 9 : the technical equipment number,
At 10 : the factory option additional equipment,
At 11 : the level of equipment,
At 12 : the paint identification code,
At 13 : a letter indicating the factory of manufacture, followed by the manufacturing number,

At 14 : the trim identification code.
NOTE:
some of these items of information are not required for certain export markets. The plates described
above are shown in their most complete form.
ALLOCATION OF THE TECHNICAL EQUIPMENT CODES
The equipment code, three letters at (9), must be documented when vehicle identification is required (orde-
ring of replacement parts, warranty form, etc).
01-7
SPECIFICATIONS
Vehicle identification
01
Due to the European depollution standards, the "ABCD" coding of some vehicles has become saturated follo-
wing the introduction of new engines (letter "D"), the body code "A" therefore becomes "A’".
AA’
"ABCD" "A’BCD"
3 door hatchback C 3 C53A 353A
5 door hatchback B 5 B53A 553A
4 door saloon L 4 L53A 453A
Utility S 6 S53A 653A
Cabriolet D 7 D53A 853A
Renault 19 all models X 0 X53A 053A
or
The engine letter"D" at A in both cases corresponds:
• to engine E7J 700 when the body type is B, C, D, L, and S
X covers B, C, D, L, and S
• to motor F3P 706 when the body type is 3, 4, 5, 6 and 8
0 covers 3, 4, 5, 6 and 8.
Therefore
B53A
: Renault 19 5 door hatchback with engine E7J 700

553A : Renault 19 5 door hatchback with engine F3P 706
C53A
: Renault 19 3 door hatchback with engine E7J 700
353A : Renault 19 3 door hatchback with engine F3P 706
REMINDER:
"A" or "A’" = body type
"BC" = N° of project (example 53)
"D" = Engine number
01-8
LIFTING EQUIPMENT
Trolley jack - Axle stands
LIFTING WITH THE TROLLEY JACK FROM THE
REAR
It is
FORBIDDEN
to lift the rear of the vehicle
taking the load under the rear axle. Lift each
wheel separately taking the load under the
vehicle jacking points.
02
Safety symbol (special precautions to be taken when carrying out work).
ESSENTIAL SPECIAL TOOLS
Cha. 280 -02 Trolley jack pad
Cha. 408 -02 Trolley jack socket
Suitable axle stands must be used when using a trolley jack.
It is forbidden to lift the vehicle by taking the load under the front suspension arms. Use whichever of the
sockets Cha. 408-02 that suits the trolley jack to fit pad Cha. 280-02.
LIFTING WITH THE TROLLEY JACK FROM THE
FRONT
Apply the handbrake or place chocks under the

rear wheels.
Use pad Cha. 280-02.
Take the load under the front sub-frame.
Avoid the pad touching the gearbox or the
exhaust down-pipe.
85679-1G1391936G2
For some vehicles, make a notch in tool Cha. 280-
02 to prevent it touching the exhaust.
92556R
02-1
LIFTING EQUIPMENT
Trolley jack - Axle stands
02
LIFTING WITH THE TROLLEY JACK FROM THE SIDE
Use pad Cha. 280-02.
Take the load on the body sill, under the front
door.
Ensure that the body sill flange locates correctly in
the groove in the pad.
AXLE STANDS
When taking the weight of the vehicle on the axle
stands ensure that the stands are under the
vehicle jacking points (1).
Stands are to be placed under the rear end by
lifting the vehicle from the side.
87709R
85679-1G1491936G3
02-2
TOWING
All models

FRONT
03
FOR TOWING, REFER TO THE LEGISLATION IN FORCE IN THE COUNTRY CONCERNED.
NEVER USE THE DRIVESHAFT TUBES AS ATTACHMENT POINTS.
The towing points are only to be used for towing the vehicle on the road. In no circumstances are they to be
used for pulling the vehicle out of a ditch, or for any other similar operation nor are they to be used for lifting
the vehicle either directly or indirectly.
92020S
REAR
92019S
03-1
DESCRIPTION PACK SIZE PART NUMBER
1 kg tin
100 g tube
80 ml tube
180 g sachet
Aerosol
77 01 421 145
77 01 028 179
77 01 422 307
77 01 366 100
77 01 422 308
GREASES
LUBRICANTS - CONSUMABLES
Packaging
04
•
MOLYKOTE "BR2"
for bushing surfaces, thrust pad guide tube,
clutch fork pads, lower suspension arm bea-

rings, torsion bar splines, steering box, drives-
haft splines.
•
MOLYKOTE "33 Medium"
bushes on tubular rear axles
anti-roll bar bushes
•
ANTI-SEIZE
(high temperature grease) Turbo etc.
•
"MOBIL CVJ" 825 Black star
or MOBIL EXF57C
for driveshaft seals
•
MULTIPURPOSE GREASE
wheel sensor
• Perfect-seal "LOWAC"
liquid jointing compound
• Mastic
for sealing exhaust pipe joints
•
RHODORSEAL 5661
•
HARDENER KIT (Rhodorseal 5661)
for sealing the sides of bearing caps
• AUTO joint blue
jointing paste
• AUTO joint or
sealing compound for the timing cover of V6
engines

100 g tube
1.5 kg tin
100 g tube
Kit
100 g tube
45 g tube
100 g tube
77 01 417 404
77 01 421 161
77 01 421 042
77 01 404 452
77 01 421 080
77 01 396 227
77 01 397 027
77 01 422 751
MECHANICAL SEALING COMPOUNDS
04-1
DESCRIPTION PACK SIZE PART NUMBER
24 cc bottle
24 cc bottle
24 cc bottle
50 cc bottle
77 01 394 070
77 01 394 071
77 01 394 072
77 01 400 309
ADHESIVES
LUBRICANTS - CONSUMABLES
Packaging
04

•
"LOCTITE - FRENETANCH"
to prevent bolts coming loose but still permit
their release
•
"LOCTITE - FRENBLOC"
for locking bolts
•
"LOCTITE SCELBLOC"
for bonding bearings
•
"LOCTITE AUTOFORM"
for bonding the flywheel to the crankshaft
CLEANERS - LUBRICANTS
250 g aerosol
Aerosol
250 ml can
300 ml aerosol
355 ml can
420 ml aerosol
Aerosol
77 01 408 464
77 01 422 379
77 01 393 112
77 01 393 111
77 01 423 189
77 01 407 689
77 01 405 952
•
"NETELEC"

release, lubricating agent
• Cleaner NC1
electrical contact cleaner
• Carburettor cleaner
• Injector cleaner
• Super concentrated release agent
•
"DECAPJOINT "
for cleaning aluminium cylinder head gasket
faces
MECHANICAL SEALING COMPOUNDS
• AUTO joint grey
sealing compound
•
LOCTITE 518
for sealing gearbox housings
• Leak detector
100 g tube
24 ml syringe
Aerosol
77 01 422 750
77 01 421 162
77 11 143 071
04-2
DESCRIPTION PACK SIZE PART NUMBER
LUBRICANTS - CONSUMABLES
Packaging
04
•
"CIRCUIT PLUS"

Varnish for the repair of heated rear screens
•
"CONTACT PLUS"
V
arnish for the repair of heated rear screen sup-
ply tabs
Bottle
Kit
77 01 421 135
77 01 422 752
VARNISH
AIR CONDITIONING
• Compressor oil
ELF RIMA 100
Fixed cubic capacity compressor oil
SANDEN SP
20
Variable cubic capacity compressor oil
SP10
250 ml (R12)
250 ml (R134a)
250 ml (R134a)
77 01 417 655
77 11 143 700
77 01 419 313
04-3
DRAINING - REFILLING
Engine
ENGINE E
05

ENGINES C - F
98486R
ESSENTIAL SPECIAL TOOLS
Engine drain plug spanner
DRAINING
: plug (1)
98701R
REFILLING
: plug (2)
dipstick (3)
ENGINES E6J - E7J - E7F
ENGINES C1G - C1J - C2J - C3J
92179R
92178R
05-1
DRAINING - REFILLING
Engine
05
REFILLING
: plug (2)
dipstick (3)
ENGINE F8Q
ENGINES F2N - F3P
95747R
ENGINE F3N
95748R
ENGINE F7P
92035R 92715R
05-2
DRAINING - REFILLING

Gearbox
05
98486R1
Plug (A) with no dipstick
MANUAL
DRAINING
: plug (1)
REFILLING
: plug (2)
ENGINES C - E - F
92081R
Plug (A) with dipstick
DI0522
Fill to the level of the opening. Wipe the dipstick section.
Refit the plug without tightening it, dipstick
downwards.
Remove the plug, the level should be on the boss
(2).
For automatic transmission, refer to the relevant section.
05-3
DRAINING - REFILLING
Power assisted steering
05
CHECKING THE LEVEL
POWER ASSISTED STEERING PUMP LEVEL
Use
ELF RENAULTMATIC D2 or MOBIL ATF 220
for
topping up or refilling.
The level is correct when the fluid is visible

between the
MINIMUM
and
MAXIMUM
levels on
the reservoir (1).
92030R
05-4
VALUES AND SETTINGS
Dimensions
Phase 1
07
91936R1
Marks Dimensions in metres
A 2.545
B 4.155
C 1.418
Marks Dimensions in metres
D 1.416 unladen
E from 1.406 to 1.417
F 1.676 or 1.694
07-1
VALUES AND SETTINGS
Dimensions
Phase 2
07
95890R
Turning circle (in metres)
Between kerbs : 10.4 (10.8 model with F7P en-
gine)

Between walls : 11.0 (11,4 model with F7P) en-
gine
(1) According to model with option
(2) Laden
(3) Unladen
Marks Dimensions in metres
A 0.813
B from 2.540 to 2.544 (1)
C from 0.805 to 0.809 (1)
D from 4.158 to 4.166 (1)
E 0.120 (2)
F 1.426
G from 1.684 to 1.696 (1)
H from 1.400 to 1.420 (1) - (3)
I 1.406 or 1.417 (1)
07-2
VALUES AND SETTINGS
Dimensions
Models D and L
07
95888R4
(*) Laden
Marks Dimensions in metres
A 0.813
B from 2.540 to 2.544
C from 0.805 to 0.809
D 4.162
E 0.120 (*)
Marks Dimensions in metres
F 1.426

G from 1.684 to (1.696 with moulding)
H from 1.395 to 1.410
I 1.406 or 1.417
07-3
VALUES AND SETTINGS
Capacities - Grades
07
Units
For oil
drain
3
3.5
4.8
6
(plus 0.5 litre
for oil filter)
EU countries
PETROL
Other countries
PETROL
Capacity
in litres
Grade
Petrol engine
(oil)
C
E
F2N - F3N - F3P
F7P
0°C + 30 °C- 30 °C + 10 °C + 20 °C- 20 °C - 10 °C

- 15 °C + 25 °C
CCMC-G4
15W40-15W50
ACEA A2-96/A3-96
15W40-15W50
CCMC-G5
10W30-10W40-10W50
ACEA

A2-96/A3-96 10W30-10W40-10W50
CCMC-G5
5W30
ACEA A2-96/A3-96
5W30
CCMC-G5
5W40-5W50
ACEA A2-96/A3-96
5W40-5W50
API SH 10W40
API SH 10W30
0°C + 30 °C- 30 °C + 10 °C + 20 °C- 20 °C - 10 °C
- 15 °C
API SH 5W30
API SH 15W40
07-4