Installation Handbook 1660sm52 ih

Installation Handbook
Alcatel 1660SM

STM 64 Multiservice Metro Node


1660SM Rel.5.2







3AL 91669 BAAA Ed.01









01 050127
F. Magistrali - M. Severi A. Gorla

ED DATE CHANGE NOTE APPRAISAL AUTHORITY ORIGINATOR
Rel. 5.2
1660SM INSTALLATION GUIDE

ED 01
3AL 91669 BAAA 1/124
















ALCATEL 1660 SM
INSTALLATION GUIDE


ED 01
3AL 91669 BAAA 2/124

TABLE OF CONTENTS

1
HANDBOOK GUIDE 7
1.1. General information 7

1.2. Scope 7
1.3. Related document 7
1.4. Changes 7
1.5. Safety, labels and norms 8
1.5.1. Safety Rules 8
1.5.2. General Rules 8
1.6. List of abbreviation 9
1.6.1. Main acronym list 9
2 UNPACKING AND WAREHOUSING 11
2.1. General 11
2.2. Unpacking 11
2.2.1. Preliminary checks 11
2.2.2. Unpacking 12
2.3. Warehousing 12
3 MECHANICAL INSTALLATION 15
3.1. 1660SM Subrack insertion into the rack 15
3.2. 21” rack (S9, OPTINEX) 15
3.2.1. Connection flanges assembling to the 1660SM subrack 15
3.2.2. S9 Rack 16
3.2.3. OPTINEX Rack 16
3.3. Positioning of cables support 18
3.4. Positioning of the installation tools support 19
3.5. Mechanical Structure 21
3.6. Fans subrack insertion into the rack 23
3.6.1. Fans shelf 21” 23
3.6.2. Fans shelf 19” 26
4 1660SM ELECTRICAL AND OPTICAL INSTALLATION 29
4.1. Equipping rules of the 1660SM equipment 34
4.2. 2 Mbit/s Tributary connections 38
4.2.1. 2 Mbit/s (75 ohm) connections 39

4.2.2. 2 Mbit/s (120 ohm) connections 40
4.3. 34 and 45 Mbit/s connections 42
4.4. Electrical/optical STM-1 connections 46
4.4.1. 4 x STM-1 electrical ports 75 Ohm 46
4.4.2. 4 x STM-1 or 4 x 140/STM-1 switchable electrical/optical port 50
4.4.3. SM Æ MM fiber connections 54
4.5. Ethernet ports connections 56
4.6. IP Matrix 1 Gbit/s 4xEthernet ports connections 58
4.7. STM-1 IP Matrix connections 59
4.8. Gbit Ethernet access connection 60
4.9. PR_EA Matrix 1 x GB-ETH 61
4.10. ISA GBEPORT connection 62
4.11. 16xSTM-1 - 4xSTM-4 connections 63
4.12. Optical Access 12xSTM-1 connections 64
4.13. Electrical Access 16xSTM-1 connections 65
4.14. ISA Ethernet connection (ISA-ES16) 66
4.15. STM-4 connections 67
4.16. STM-16 connections 68
4.17. Optical BOOSTER connections 69
4.18. Optical 2,5 Gbit/s Preamplifier connection 70
4.19. Optical STM-1 installation procedure 71


ED 01
3AL 91669 BAAA 3/124


4.20. Electrical STM-1 installation procedure 74
4.21. ISA_PR connections 76
4.22. STM-64 port S-64.2, L-64.2E and I-64.1 connection 78

4.23. STM-16 slim port UP/SFP 79
4.24. Installation procedure for Ethernet ports with single cable 80
4.24.1. ETHERNET ports installation on equipment already in service or installed the first time
on subracks mounting the old duct 80

4.24.2. Mounting ETHERNET ports on equipment installed for the first time with subracks
equipped with the new duct 83
4.24.3. Ethernet cable connectorization specification (single cable) 83
4.25. 4xANY Host connections 86
4.26. Optical ATM 4 x 4, ATM 4 x 4 V2, ATM 4x4 D3 and ATM 8 x 8 connection 87
4.27. ISA Ethernet port connections (ES4-8FE) 88
4.28. ISA Ethernet switch connections (ES1-8FE) 89
4.29. ISA (ES1-8FX) connections 90
4.30. Housekeeping and Remote Alarms Connections 91
4.31. RM Interface Connections (Rack lamps) 92
4.32. QMD (Q2) Interface Connections 93
4.33. Q3 10 base 2 (BNC) Interface Connections 94
4.34. Q3 10 base T (RJ45) Interface Connections 94
4.35. G.703, RS 232 and V11 Aux. Channels 95
4.36. Ext. 2MHz Sync.2 Mbit/s Auxiliary channel Connections 97
4.37. RJ11 Telephone extension Connections 99
4.38. RJ45 Telephone extension Connections 99
4.39. Phone Jack 99
4.40. Power Supply Connections 101
5 CWDM CONNECTION 103
5.1. 2xCH Transponder SFP W/O optics connections 105
5.2. COMDX8 connections modules 106
5.3. COADM connections modules 107
6 FANS ELECTRICAL CONNECTIONS FOR 21” FAN SHELF 109
6.1. Remote alarms connections 109

6.2. Connections toward Rack lamps 109
6.3. Fans power supply connections 109
7 FANS ELECTRICAL CONNECTION FOR 19” FAN SHELF 113
7.1. Power supply connections 113
7.2. Remote alarms connections 114
ANNEXES 117
ANNEX A PARTS MAKING UP THE INSTALLATION SET 117
ANNEX B SUGGESTED CABLING 120
ANNEX C FANS SUBRACK PART LIST (21” VERSION) 121
ANNEX D KIT CABLING ETHERNET 122
ANNEX E FANS SUBRACK PART LIST (19” VERSION) 123





ED 01
3AL 91669 BAAA 4/124

LIST OF TABLES AND FIGURES
Tables

Table 1 – Numbering, functions and paragraphs referred to the Connection Points 32

Table 2 – Matrix Gbit/s 4xEthernet 58
Table 3 – Wires table 58
Table 4 – Relation between Port Card Ethernet and Gigabit Access Module 60
Table 5 – Relation between SFP and board 63
Table 6 – Relation between Port Card Ethernet and Access Module 64
Table 7 – Relation between SFP and board 64

Table 8 – Relation between Port Card Ethernet and Access Module 65
Table 9 – Relation between Port Card ISA-ES16 and Gigabit Access Module 66
Table 10 – Insertion wires table 85
Table 11 – Matrix Gbit/s 4xEthernet 88
Table 12 – Matrix Gbit/s 4xEthernet 89
Table 13 – Relation between SFP and board 90
Table 14 – Fan shelf alarm connections 114

Figures

Figure 1. Connection flanges assembling to the 1660SM 15

Figure 2. Insertion of the 1660SM subrack into the 21” rack 17
Figure 3. Positioning of cables support 18
Figure 4. Positioning of the tools support 19
Figure 5. Use of the extraction tools 20
Figure 6. Mechanical structure of the subrack 21
Figure 7. Kit fiber duct (code 3AL 81639 AA) 22
Figure 8. Fans subrack insertion into the rack 23
Figure 9. Insertion of fans modules into the subrack 24
Figure 10. Fan cables insertion 25
Figure 11. Insertion of fan shelf 19” into the rack 26
Figure 12. 19” fan shelf 27
Figure 13. Connection points for installation 30
Figure 14. Connection points for installation 31
Figure 15. Port card (2 Mbit/s) and access module relationship 38
Figure 16. 21x2 Mbit/s (75 ohm) module connections 39
Figure 17. 7x2 Mbit/s (120 ohm) physical connection (T1-T3) 40
Figure 18. 21x2 Mbit/s (120 ohm ) Module connections 41
Figure 19. Port card (34/45 Mbit/s) and access module relationship 43

Figure 20. Port card (34/45 Mbit/s) and access module relationship in 1+1 EPS protection 44
Figure 21. 3x34/45 Mbit/s Module connections 45
Figure 22. 4 x STM-1 Electrical Port card ( 75 Ohm ) and access module relationship 47
Figure 23. 4 x STM-1 Electrical Port card ( 75 Ohm) and access module relationship in 1+1 EPS
protection 48

Figure 24. 4 x STM-1 Electrical Module connections 49
Figure 25. 4 x STM-1 electrical/optical port and access module relationship 50
Figure 26. 4 x STM-1 electrical/optical connections 52
Figure 27. Cable assembly for STM-1 Electrical module (ICMI) 53
Figure 28. Patch cord SM Æ MM 54
Figure 29. Patch cord SM-MM installation 55
Figure 30. Port card (Ethernet) and access module relationship 56
Figure 31. Ethernet ports connections 57
Figure 32. IP Matrix 1 Gbit/s 4xEthernet 58
Figure 33. STM-1 IP Matrix connections 59
Figure 34. GETH-AG Gbit Ethernet access connection 60
Figure 35. ISA-PR_EA Matrix 1 x GB-ETH 61
Figure 36. ISA-Gigabit ETHERNET board 62
Figure 37. 16xSTM-1 - 4xSTM-4 port front view 63


ED 01
3AL 91669 BAAA 5/124


Figure 38. Optical Access 12xSTM-1 unit connections 64
Figure 39. Electrical Access 16xSTM-1 connections 65
Figure 40. ISA Ethernet connection (ISA-ES16) 66
Figure 41. STM-4 connections 67

Figure 42. STM-16 connections 68
Figure 43. STM-Booster connections 69
Figure 44. Optical 2,5 Gbit/s preamplifier connection 70
Figure 45. Optical STM-1 connections and fiber protections positioning 72
Figure 46. Optical STM-n connections 73
Figure 47. Electrical STM-n connections 75
Figure 48. Units ISA_PR 76
Figure 49. ISA_PR Main Board and Access Module relationship 77
Figure 50. STM-64 port S-64.2, L-64.2E and I-64.1 connection 78
Figure 51. STM-16 slim port UP/SFP 79
Figure 52. Fibers removed from duct 80
Figure 53. Ethernet port cable positioning 81
Figure 54. Fibers support mounting 81
Figure 55. Fibers support with withdrawable part 82
Figure 56. Ethernet ports installed 82
Figure 57. Assembly cable instruction 83
Figure 58. Assembly cable instruction 83
Figure 59. Assembly cable instruction 84
Figure 60. Assembly cable instruction 84
Figure 61. Assembly cable instruction 84
Figure 62. Assembly cable instruction 85
Figure 63. Assembly cable instruction 85
Figure 64. 4xANY Host connections 86
Figure 65. ATM 4x4 and ATM 8x8 cards – front view 87
Figure 66. ISA - ES4-8FE port front view 88
Figure 67. ISA - ES1-8FE port front view 89
Figure 68. ISA - ES1-8FX port front view 90
Figure 69. Housekeeping and Remote Alarm connections 91
Figure 70. R/M Interface connections 92
Figure 71. QMD (Q2) Interface connections 93

Figure 72. Q3 10 base 2 and Q3 10 base T 94
Figure 73. Physical connection 95
Figure 74. G.703, RS 232 and V11 Aux. Channels connections 96
Figure 75. SIEMENS Balum assembly instruction 98
Figure 76. ITT Cannon Balum assembly instruction 99
Figure 77. AUX, 2 Mbit/s Sync and telephone extension connections 100
Figure 78. Power supply connections 102
Figure 79. Linear topology 103
Figure 80. Add Drop 104
Figure 81. Regeneretor 104
Figure 82. COWLA2 front view 105
Figure 83. COMDX8 front view 106
Figure 84. COADM2 front view 107
Figure 85. Fans unit electrical installation 110
Figure 86. Fans unit remote alarms connections 111
Figure 87. Fans units power connections 111
Figure 88. 19” Fans subrack cover front view 113
Figure 89. Cable for the alarm connections of the Fan shelf 115
Figure 90. FAN-CONGI connections through DDF 115



ED 01
3AL 91669 BAAA 6/124

This page is intentionally blank







ED 01

3AL 91669 BAAA 7/124



1 HANDBOOK GUIDE
1.1. General information
The current procedure defines the installation modality for the 1660SM equipment.
In the present document the installation of the 1660SM equipment into the rack is not described, for the rack
and system installation see the document "System installation handbook OMSN High Capacity and Low
Capacity".
Each component utilized on the links is tested at the Factory’s Final Acceptance dept. during the system test
phase.

1.2. Scope
The scope of the following operating procedure concerns the standard configured equipment 1660SM - R5.2
installation.

1.3. Related document

DOCUMENT TYPE PART NUMBER
Technical Handbook 3AL 91669 AAAA
System Installation Low Capacity 3AL 38207 AAAA
System Installation High Capacity 3AL 38270 AAAA

1.4. Changes

ISSUE DATE CHANGE NOTE
01

050127



First edition




ED 01
3AL 91669 BAAA 8/124

1.5. Safety, labels and norms




WHEN CARRYING OUT THE GIVEN OPERATIONS OBSERVE THE NORMS STATED IN THE
HANDBOOK GUIDE SECTION OF THE TECHNICAL HANDBOOK


1.5.1. Safety Rules
The Safety Rules describe the operations and/or precautions to observe to safeguard operating personnel
during the working phases and to guarantee equipment safety.
Please read them properly before starting each action on the equipment.

1.5.2. General Rules
• Check that the equipment is operating with all the shields properly positioned (dummy covers, ESD
connector protections, etc.)
• Carefully observe the front-panel warning labels prior to working on optical connections while the
equipment is in-service
• To reduce the risk of damaging the electrostatic sensitive devices, it is mandatory to use the elasticised
band (worn around the wrist) and the coiled cord connected to the rack ground when having to touch
the equipment.

FIXING THE UNITS (AND MODULES) INTO THE SUBRACK
(caution to avoid equipment damage)

The screw tightening torque for fixing the units (and modules, if any and if screw-fastened) into the
subrack must be:
2.8 kg x cm (0.28 Newton x m) ± 10 %

Exceeding this value may result in screw breaking.

ATTENTION EMC NORMS
SAFETY RULES
Carefully observe the front-panel warning labels prior to working on
the optical connections while the equipment is in-service.


ED 01
3AL 91669 BAAA 9/124

1.6. List of abbreviation

1.6.1. Main acronym list

ADM Add/Drop Multiplexer
AIS Alarm Indication Signal
ALS Automatic Laser Shutdown
ATM Asynchronous Transfer Mode
AUX Auxiliary
AU4 Administrative unit -level 4
BATT Battery
BER Bit Error Rate
BST Optical Booster
CT Craft Terminal
DDF Digital Distribution Frame
EMI/EMC Electromagnetic interference / Electromagnetic compatibily
EPS Equipment Protection Switching
ESD Electrostatic discharges
ETSI European Telecommunication Standards Istitute
GND Ground
ICS Item Change Status
IN Input
LOSS Loss Of Signal
MS-MSPRing Multiplex Section Shared Protection Ring
ODF Optical Distribution Frame
OFA Optical Fiber Amplifier
OUT Output

ppm parts per milion
Rx Reception
SDH Synchronous Digital Hierarchy
SNC-P Subnetwork Connection Protection
STM-N Synchronous Transport Module
TRIB Tributary
Tx Trasmission
URG Urgent







ED 01
3AL 91669 BAAA 10/124

This page is intentionally blank





ED 01
3AL 91669 BAAA 11/124



2 UNPACKING AND WAREHOUSING
2.1. General
The following procedures have been issued and must be observed when unpacking the equipment.
The reciprocal operation must be done for repacking. In such case it is recommended to use the original
packing material.

The following sturdy outer packing material is utilized in order to protect the equipment against mechanical
and climatic stresses to which they are subjected:
wooden crates for transport by ship, air, on road for periods longer than 60 days
ply-wood crates for transport by ship, air, on road for periods of 30 to 60 days
cardboard boxes for transport by air or on road for periods of less than 30 days


2.2. Unpacking
2.2.1. Preliminary checks
The following information should be printed on the outer crate:
• International symbols
side up :

keep dry

fragile

• trade mark/address of the manufacturing company;
• labels (or templated marks) indicating information on the contract and destination site of the
product;
• an envelope holding among others the packing list
Upon receipt check:
• that the final destination of the crates is that indicated on the label;
• that no damage was made to the cases
Report any shipping damages to the Company’s representative or the Shipping Agent.


ED 01
3AL 91669 BAAA 12/124

2.2.2. Unpacking
When having to unpack proceed as follows:
• make sure that the packing has been properly positioned, refer to the
symbol
• open the case;
• remove the shockproof material;
• remove the goods from the case;
• remove prepacking, the polyethylene bag and any other protection;
• remove the plastic bags cellotaped to the rack and containing accessories;
• remove the dehydrating bags;
• ascertain that the goods are not damaged and that they correspond to those indicated on the
packing list enclosed in the envelope. Conversely,contact the agency’s representative.
N.B. When unpacking it is advisable to handle the packing material with care; it might be reused
for packing again if it must be reshipped.


2.3. Warehousing
If having to store the packed material, the following requirements must be met:
• the cardboard boxes must be placed indoors in airy rooms;
• the wooden or plywood cases can be placed outdoors, provided they are protected against rain
and direct sunlight.


ED 01
3AL 91669 BAAA 13/124



Caution to avoid equipment damage

Right operations for unit insertion














A B C D
a) Open the levers before to plug the unit.
b) To mate the plastic body of the connectors. Pushing on the front panel, balancing the strain without
push on the levers.
c) Push on the levers in order to finish the connector mating.
d) Fix the unit to the subrack by means of screws, before to insert another unit.


Forbidden operations for unit insertion

A B C

a) Don’t push just on one lever only.
b) Don’t force the units.
c) Avoid impact during the units handling.
NO
Screws


ED 01
3AL 91669 BAAA 14/124


Right operations for unit extraction

A B C

a) Unscrew the top and bottom screws before extracting the unit.
b) Act on the levers opening gently as shown in the picture.
c) Pull the unit as shown in the picture.




Screws



ED 01
3AL 91669 BAAA 15/124



3 MECHANICAL INSTALLATION

3.1. 1660SM Subrack insertion into the rack
The subracks can be inserted into the 21 inches “S9” rack or “OPTINEX” rack. The paragraphs that follow
illustrate the procedure adopted for both.
3.2. 21” rack (S9, OPTINEX)

Subrack fastening to the rack ensures ground protection in that the rack is wire-
connected to the station protection ground.

3.2.1. Connection flanges assembling to the 1660SM subrack
See Figure 1 on page 15.
• Fix the connection flanges (1) to the subracks by means of screws (2) and washers (3).
All the required materials are comprised in the 1660SM 19”/21” adapter (3CA 08540 AAAA)

1
1
3
3
2
2

Figure 1. Connection flanges assembling to the 1660SM

SAFETY RULES


ED 01
3AL 91669 BAAA 16/124

3.2.2. S9 Rack
• Locate the six holes on the bracket (1) used to fasten the subrack and to insert the special screws

(10).
• Insert the caged nuts (2) into the six holes on the brackets (1).
• N.B. to easily install the subrack onto the rack, tightly fasten the two special screws (10) to the
rack by means of additional caged nuts (2) set next to one of the two internal holes on the
connection flange (9).
• Place the subrack onto the special slotted screws (10)
• Fasten the subrack to the rack by inserting the screws (7) and the washers (8) into the holes on
the connection flange (9) and screw them fast into the corresponding holes (with caged nuts) on
the brackets (1) of the rack.
• Remove the special screws (10).
• Insert the two “union optical fiber duct” (11) into the subrack in the right way as indicated in detail
“C” and “D” of Figure 2. on page 17.
The caged nuts end special screws are provided with the S9 Installation kit (3AL78913AAAA), the
screws and washers are supplied together the subrack.

3.2.3. OPTINEX Rack
• Locate the six holes on the bracket (1) used to fasten the subrack and to insert the special screws
(10).
• N.B. to easily install the subrack in the rack, tightly fasten the two special screws (10) in the
rack using the two internal holes on the connection flange (9).
• Place the subrack out the special slotted screws (10).
• Fasten the subrack to the rack by inserting the screws (7) and the washers (8) into the holes on
the connection flange (9) and screw them fast into the corresponding holes (6) on the brackets (1)
of the rack.
• Insert the two “union optical fiber duct” (11) into the subrack in the right way as indicated in detail
“C” and “D” of Figure 2.on page 17.
The screws and washers are supplied together the subrack.

ED 01
3AL 91669 BAAA 17/124



X
X+20
X+28
2
1
7
FOR OPTINEX RACK ONLY
FOR S9 RACK ONLY
Union optical fiber duct orientation when
the optical cable direction is from the "top"
DETAIL "C"
Union optical fiber duct orientation when
the optical cable direction is from the "bottom"
DETAIL "D"
DETAIL "A"
DETAIL "B"
DETAIL "A"
DETAIL "B "
See
See
9
10
7
8
11

11
11
10
7
7
8
8
9
11
11
11
FIBER DUCT
FIBER DUCT
10
8
1
6
7
8
Free holes for
handling
Holes for Fan Shelf 19"
Free holes for
air circulations
7
8


Figure 2. Insertion of the 1660SM subrack into the 21” rack

ED 01
3AL 91669 BAAA 18/124

3.3. Positioning of cables support
(See Figure 3. on page 18)
• Fasten the two cables support (1) or (1’) to the subrack by means of the three screws (2).
The screws and the cables support are supplied together with the 1660SM subrack.

1
2
1
In alternative to the cable support (1)
1'


Figure 3. Positioning of cables support

N.B.: The cable support (1) is for 75 ohm coax cable.
The cable support (1’) is for 120 ohm pair cable.


ED 01
3AL 91669 BAAA 19/124



3.4. Positioning of the installation tools support
(See Figure 4. on page 19)
• Fasten the adhesive tools support (1) on a free surface near the subrack (for example on the rack

mechanical structure or on the subrack connection flange).
Two extractors are available on the tools support:
- extractor (2) is used to remove the optical/electrical modules from the unit. To remove an
electrical or optical module read the following instruction (see Figure 5. on page 20):
• insert and rotate the extractor (2) in the hole (4)
• pull out the module (first unscrew the fixing screws of the module to the front panel of
the group)
- extractor (3) is used to remove the coaxial cables from access/port card (see Figure 5. on
page 20).
Factory code 241.901.306 W
Factory code 245.701.842 S
Factory code 241.901.305 V
1
2
3


Figure 4. Positioning of the tools support


ED 01
3AL 91669 BAAA 20/124

4
2
3

Figure 5. Use of the extraction tools

ED 01
3AL 91669 BAAA 21/124



3.5. Mechanical Structure
(See Figure 6. on page 21)
The subrack is fitted with particular mechanical devices which permit to obtain functions in compliancy with
the International Norms associated to EMC
The subrack consists of:
• Mechanical structure consisting of two side walls (1) joined by cross members (2)
• Rear p.c.b. (3) utilized for the subrack wiring
• Two cable duct (4) e (4’) for the optical fibers connected to the units front panels.
• Rear cover (5) for the protection of the rear p.c.b. (3)
• Grids (6) to protect the equipment against interferences and at the same time permitting air to
circulate inside.
• Guides (7) facilitating unit vertical insertion. Special mechanical devices are provided to prevent
the unit from being inserted up-side down.
• Union for optical fiber duct (8) to protect and guide the fibers with the correct bending radius.
1
2
3
5
4
2
7
8
8
8

2
6
6
8
4'

Figure 6. Mechanical structure of the subrack


ED 01
3AL 91669 BAAA 22/124

The duct (4’) is made up of two parts:
- one fastened to the cross-member of the subrack like duct (4);
- the second one is a kit that must be added to the fixed part. The kit code 3AL 81639 AA (see Annex D -
Kit cabling ETHERNET on page 122) is illustrated in Figure 7. on page 22, and the assembly modes
are described in paragraph 4.24 on page 80.







Figure 7. Kit fiber duct (code 3AL 81639 AA)

Supports
Fibers support
(the kit includes
two sample)

Cover


ED 01
3AL 91669 BAAA 23/124



3.6. Fans subrack insertion into the rack

3.6.1. Fans shelf 21”
(See Figure 8 on page 23).
1. Insert into the holes on the rear bracket (3) the plastic nuts (8)
2. Secure the back plate (4) through the 6 screws (9).
3. Insert the 12 retainer nuts (2) into the holes on the front bracket (1) (only for S9 rack)
4. Insert the mechanical empty part of subrack (7) and secure it on the front bracket (1) through the 4
screws (6) and washer (5).
Note: Spacer (10) must be inserted in Optinex rack only.
1
1
2
6
1
3
3
8
9
9
6
6

4
7
11
10
Note: retainer nut 2 is present in
S9 rack only
5
6
5
5
6

Figure 8. Fans subrack insertion into the rack