03/04Art.No.WM9703
SoilandAsphaltcompaction
SoilandAsphalt
compactionequipment
Engindecompactagedessols
etdesmélangesbitumineuxVerdichtungsgerätefürdenErd-undAsphaltbau
Asphaltdeckschicht
Asphaltwearingcourse
Couchederoulement
Asphalttragschicht
Asphaltbasecourse
Couchedebase
Kies
Gravel
Gravier
Kies-Sand
Gravel-sand
Grave
Lehm
Loam
Sableargileux
BAO1e-02/04
gravel
subbase
cappinglayer
asphaltbasecourse
asphaltwearingcourse
bearingcapacity
asphaltbindercourse
Structureandpropertiesofaflexiblepavement
shearresistance
ridingquality,skidresistance,
impermeability
pavement
subgrade/
embankment
gravel-sand
loam
formation
BAO1e-03/03
impermeability
Increasedbearing
capacity
Increaseddurability
Higherresistance
todeformation
Higherresistance
tofrostdamage
Increasedstability
Decreased
permeability
Objectivesofcompaction
Poor
compaction
Good
compaction
Poor
compaction
Good
compaction
Poor
compaction
Good
compaction
Asphaltwearingcourse
Asphaltbasecourse
Gravel-sand
Gravel
Sand
Loam
BAO1e-04/03
Soilcompaction
Soiltypedefinitions
Gravel
Loam
coarseaggregate
granular
non-cohesive
fineaggregate
non-granular
cohesive
BAO01e-05/03
aftercompaction
Soilcompaction
beforecompaction
Granular Cohesive
BAO1e-06/03
100
90
80
70
60
50
40
30
20
10
0
0
0,002 0,06 2 60
100
90
80
70
60
50
40
30
20
10
0
0 0,002 0,06 2 60
1
3
2
4
1
2
3
4
particlesizeinmm
particlesizeinmm
Clay Silt Sand Gravel
Soilcompaction
Sievingandparticlesizedistribution
siltyclay
uniformsand
Gravel-silt
Gravel-sand
percentpassingbyweightpercentpassingbyweight
BAO1e-07/03
Soilcompaction
Influenceofwatercontentoncompactability
Proctorcurve
max.Density
optimum
moisturecontent
Moisture
content
Drydensity
lowmoisturecontent
•highinternalfriction
•lowdensity
optimummoisturecontent
•bestcompactability
•max.density
highmoisturecontent
•highwaterpressure
•lowdensity
BAO1e-08/03
20151050
1.5
1.6
1.7
1.8
0 20 255 10 15
1
2
3
4
5
1
3
2
4
5
BAO1e-09/03
Gravel-sand
Proctortest
Modified
proctortest
4.5kgfallingweight
450mmfallingheight
25blowsperlayer
Standard
proctortest
2,5kgfallingweight
300mmfallingheight
25blowsperlayer
Soilcompaction
Proctorcurve
Moisturecontent(%)
Proctorcurvesof
differentsoiltypes
sandygravel
uniformsand
Gravel-sand
sandysilt
heavyclay
Proctorcurve
Proctordensity
optimum
moisture
content
Drydensity(t/m
3
)
Moisturecontent(%)
1.9
1.5
1.7
1.8
2.0
2.1
2.2
Drydensity(t/m
3
)
1.6
BAO1e-10/03
Soilcompaction
Coarseaggregate
Sand Gravel
Application
primarilyfor
•embankmentssubbasesandbasesfor
road,railtrackandairportconstruction
•foundationsforbuildings
•trenchesandbackfills
Sand0,06-2mmGravel2-60mm
Compactability
•dependsongrading
•toomuchcompactionmaybe
detrimental
Compactionequipment
•vibratorytandemrollersand
singledrumrollers(smoothdrum)
•heavyandmediumsizeplates
Rockfill
CobblesBoulders
Application
primarilyfor
•damconstruction
•embankmentsforroad,railtrackand
airportconstruction
•foundationsforbuildings
Cobbles>60mmBoulders>100mm
Compactability
•layerthicknessshouldbethreetimes
thickerthanmax.particlesize
•materialneedshighcompactionenergy
Compactionequipment
primarily
•heavysingledrumrollers
•heavyplates
Fineaggregate
Clay Silt
Application
primarilyfor
•damconstruction
•embankmentsforroad,railtrackand
airportconstruction
•trenchesandbackfills
•sanitarylandfillconstruction
Clay<0,002mmSilt0,002-0,06mm
Compactability
•difficulttocompactduetocohesion
•compactioneffectdependsstrongly
onwatercontent
•materialneedshighcompactionenergy
Compactionequipment
primarily
•heavyandmediumsizesingledrum
rollers(smoothandpadfootdrum)
•trenchcompactorsandheavyplates
1,5-6cm
4-10cm
8-20cm
asphaltwearingcourse
asphaltbindercourse
asphaltbasecourse
92-97%aggregate
3-8%binder
•Asphalt
•Macadams
Asphaltcompaction
BAO1e-11/03
Asphaltcompaction
mixdesign
gravel
lowstone
content
smallmax.
stonesize
low
fillercontent
highpenetration
bitumen
crushed
aggregate
highstone
content
highmax.
stonesize
high
fillercontent
lowpenetration
bitumen
properties
application
•lowstability
•sensitiveto
shoving
•sensitiveto
rippling
•easy
tocompact
•lightly
traffickedroads
•secondaryroads
•localroads
•cycleways
•parkingareas
•highstability
•highinternal
friction
•difficult
tocompact
•heavily
traffickedroads
•motorways
•nationalroads
•airports
BAO1e-12/03
BAO1e-13/04
Gravel-sand
Asphaltwearingcourse
Asphaltbasecourse
Staticcompaction
singledrumandtandemrollers
Applications
surfacecompaction
wetcohesivesoilsinthin
layerapplications
Applications
•finishrolling
•precompactionoftendermixes
•thinlayersonstiffbases
Compactionprinciple
onlystaticpressure
limiteddeptheffect
Keyparameter
staticlinearload
Compactionprinciple
groundpressureandkneadingeffect
Keyparameters
•wheelload
•tyrepressure
Asphaltbindercourse
Sand
Staticcompaction
pneumatictyredrollers
contactpressure
range0,20-0,80MPa
BAO1e-14/04
Applications
•surfacedressing
•precompactionoftenderasphaltmixes
•finishrollingonasphalt
•thingranularsoillayers
•surfacefinishingon
cohesivesoillayers
non-reversiblevibratoryplates
Applications
•thinlayers
•granularmaterials
•bituminousmaterials
•blockpaving
reversiblevibratoryplates
Applications
•thinandthicklayers
•granularmaterials
•mixedsoils
•pavingblocks
Compactionprinciple
dynamicenergy
Keyparameters
•weight
•amplitude
•frequency
BAO1e-15/03
Gravel
Vibratorycompactionplatecompactors
BAO1e-16/03
Asphaltbasecourse
Gravel-sand
Vibratorycompactiontandemrollerswithcircularexcitersystem
Application
•asphaltsurfacing
•asphaltbases
•overlaycompactionon
granularbases
low
amplitude
high
amplitude
Application
•asphaltbases
•granularbases
•cementboundbases
•subbases
Asphaltwearingcourse
Compactionprinciple
staticpressure
anddynamicenergy
keyparameters
•staticlinearload
•vibratingmass
•amplitude
•frequency
BAO1e-17/04
Gravel-sand
Vibratorycompactionsingledrumrollerswithcircularexcitersystem
Application
•thinlayers
•granularmaterials
•granularbases
•overlaycompactionon
thickgranularlayers
Application
•thicklayers
•granularandcohesivematerials
•cementboundmaterials
•subbases
•embankments
•dams
Compactionprinciple
staticpressureand
dynamicenergy
Keyparameters
•staticlinearload
•vibratingmass
•amplitude
•frequency
low
amplitude
high
amplitude
BAO1e-18/04
Applications:allsoiltypes,
granularbasesandsubbases
highdynamicenergy
duetovertically
directedvibrations
Compactioneffect
Deadweightanddynamicenergy,
thecompactioneffectisautomatically
adaptedtocompactibilityofmaterial,
layerthicknessandsubbase.
lowdynamicenergy
duetohorizontally
directedvibrations
VibratorycompactionAsphaltManagerwithdirectedvibratorsystem
Directionofvibrationadjustableandautomaticallyregulating
Gravel-sand
BAO1e-19/03
Applications:allsoiltypes,
granularbasesandsubbases
highdynamicenergy
duetovertically
directedvibrations
Compactioneffect
Deadweightanddynamicenergy,
thecompactioneffectisautomatically
adaptedtocompactibilityofmaterial,
layerthicknessandsubbase.
lowdynamicenergy
duetohorizontally
directedvibrations
VibratorycompactionAsphaltManagerwithdirectedvibratorsystem
Directionofvibrationadjustableandautomaticallyregulating
Gravel-sand
BAO1e-20/04
Applications:allsoiltypes,
granularbasesandsubbases.
Gravel-sand
Compactioneffect
Deadweightanddynamicenergy,
thecompactioneffectisautomatically
adaptedtocompactibilityofmaterial,
layerthicknessandsubbase.
highdynamicenergy
duetovertically
directedvibrations
lowdynamicenergy
duetohorizontally
directedvibrations
VARIOCONTROLsingledrumrollerswithdirectedvibratorsystem
adjustableandautomaticallyregulating
a
a
Vibratorycompaction
keyparametersofvibratoryrollers
2-13t 10-30kg/cm 0,5-2,5t 0,2-0,9mm 30-60Hz
2,5-26t 10-80kg/cm 0,5-6,5t 0,7-2,5mm 28-40Hz
operatingweight staticlinearload vibrating
mass
amplitude frequency
gravel-sand asphaltcoursewearing
BAO1e-21/04
Applicationguidelines-vibratoryrollers
application roller staticlinear amplitude frequency rolling
pressure mm Hz speed
kg/cm km/h
asphaltbase
course
earthworks
dams
asphaltwearing
course
rocks
loam
granular
bases
subbases
gravel
gravel-sand
>30 >1,5 28-35 1-2,5
>10 >0,4 28-60 2-4
0,35-0,9 30-60 2-4
<0,5 40-60 2-6
10-30
BAO1e-22/04
sand
BAO1e-23/04
compactionproblems
recommendations
mediumroller
highorlowamplitude
medium-heavy
platecompactors
heavyroller
lowamplitude
reducedmoisturecontentbelowoptimumby
drying... padfootrollerand
thinlayerapplication...
stabilization
•watercomingtosurface
•softsoilconsistency
•poorcompactionresults
ApplicationguidelinesSoilcompaction
excessivemoisturecontent
wet
mixedor
cohesive
soils
dryand
uniform
sand
orgravel
•looseningeffects
•poorcompactionresults
BAO1e-24/03
Asphaltbasecourse
ApplicationguidelinesAsphaltcompaction
medium-heavyduty
vibratoryrollers
•highandlowamplitude
light-heavydutyvibratoryrollers
dependingonoutputrequired
•lowamplitude
Asphaltwearingcourse
Asphaltbindercourse
Applicationguidelines
Asphaltcompaction/specialsurfacelayers
porousasphalt
opengradedmix
highuniformstonecontent
•mediumdutytandemvibratoryrollers
minimumpasseswithvibration
•Variomaticrollers
•heavydutystaticrollers
•medium-heavydutytandemvibratoryrollers
•Variomaticrollers
•mediumdutytandemvibratoryrollers
minimumpasseswithvibration
•rollerswithAsphaltManager
•heavydutystaticrollers
•heavydutytandemvibratoryrollers
•Variomaticrollers
HotrolledAsphalt
highsandcontent
chipmastixasphalt
harshmix
highchipstonecontent
polymermodifiedbitumen
thinlayerasphalt
tender-harshmix
BAO1e-25/03