Module 5 đấu dây mạch điện và khí nén Trạm phân loại sản phẩm

BỘ LAO ĐỘNG THƯƠNG BINH VÀ XÃ HỘI
Tổng cục dạy nghề
Hội thi tay nghề quốc gia 2012

Module 5
Đấu dây mạch điện và khí nén
Trạm phân loại sản phẩm

Hà Nội 3/2012
1


Sorting station

Task
1. According to the Figure 5, Table 5, install the sensors
2. According to the drawings YL-335B05-1, YL-335B05-2, YL-335B05-3, connect the wires to the terminal of the Device-Side
3. According to the drawings YL-335B05-1, YL-335B05-4, YL-335B05-5, connect the wires to the terminal of the PLC-Side
4. According to the drawing YL-335B05-6, connect the pneumatic-lines of the station
2


Table 2

Sorting station PLC's I / O Signal Table

Input signal
No.

PLC
output

Rotary
encoder B
phase

1

Y000

X001

Rotary
encoder
A phase

2

3

X002

Rotary
encoder Z
phase

3

4

X003

SC1

Sensor
5-1

4

No.

1

2

PLC
input

Component
symbol

Output signal

X000

Signal
Name

Signal
Source

Component
symbol

Signal Name

STF
Frequency
converter

Device
Side

Y001

RH

5

X004

SC2

Sensor
5-2

6

X005

SC3

Sensor
5-3

6

Y004

1Y

Solenoid valve
5-1

7

X006

SC4

Sensor
5-4

7

Y005

2Y

Solenoid valve
5-2

8

X007

1B

Sensor
5-5

8

Y006

3Y

Solenoid valve
5-3

9

X010

2B

Sensor
5-6

9

Y007

HL1

Yellow
Pilot lamp

10

X011

3B

Sensor
5-7

10

Y010

HL2

Green
Pilot lamp

11

X012

SB2

Stop
button

11

Y011

HL3

Red
Pilot lamp

12

X013

SB1

Start
button

13

X014

QS

E-STOP
button

14

X015

SA

Working
mode

Signal
Source

5

Control
Unit

3

Device Side

Control Unit


VCC

0V

0V

VCC

FU

N

AC220V

L

COM1 Y000 Y001 Y002 Y003

SD
STF STR
E700
Frequency converter

0V

0V

Z
phase

Rotary encoder
A
B
phase phase

(A)

DI4

(Z)

green yellow

Rotary encoder
(B)

white

DI3

DO2

2Y

DO3

3Y

DO4

valve
5-2

valve
5-3

SC1

DI6

SC2

DI7

SC3

DI8

SC4

DI9

1B

DI10

2B

DI11

3B
SB2

SB1

QS

SA

Sensor Sensor Sensor Sensor Sensor Sensor Sensor Stop Start E-STOP Working
5-1 5-2
5-3
5-4
5-5
5-6
5-7 button button button mode

DI5

Green

HL2

Red

HL3

COM3 Y010 Y011 Y012 Y013

0V

Pilot lamp

E700

2

Diagram of electrical control
(Sorting station)

Yalong Group

Frequency
converter

5

COM VOUTIOUT

FX0N-3A

YL-335B simulated
automatic production
line

COM4 Y014 Y015 Y016 Y017

X000 X001 X002 X003 X004 X005 X006 X007 X010 X011 X012 X013 X014 X015 X016 X017

DI2

1Y

valve
5-1

Solenoid Solenoid Solenoid Yellow

HL1

COM2 Y004 Y005 Y006 Y007

MELSEC FX2N-32MR

COM 24+

Explanation
1.PLC input and the sensors are working to use an external
power supply, the positive labeling for the 24V, negative
very 0V, PLC does not use the internal power supply.

YL-335B05-1

4


0V

0V

16

0V

15

0V

14

0V

13

0V

Sensor
5-5

Sensor
5-4

0V

Sensor
5-3

8

0V

Sensor
5-2

7

0V

6

Sensor
5-1

0V

brown
blue
black
brown
blue
black
brown
blue
black

Sensor Sensor
5-7
5-6

9

0V

10

0V

11

0V

12

blue
brown
brown
blue
black

5

Z
phase

0V

A
phase

0V

white

B
phase

Rotary encoder

0V

3

green

4

yellow

24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V

17

blue
brown

PLC Input Terminal--Sensors
Device-Side

2

Yalong Group

Wiring diagram
（ Sorting station）

YL-335B05-2

5

blue
brown


24DC

0V

14

Rotary
encoder
Power

0V

Red

0V

13

0V

12

0V

11

0V

10

0V

9

0V

8

0V

7

PLC Output Terminal

6

0V

valve
5-2

+

3

valve
5-3

-

0V

2

Solenoid Solenoid Solenoid

valve
5-1

-

+

-

+

0V

4

0V

5

24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V

Device-Side

Solenoid valve & Executive body

Yalong Group

Wiring diagram
（Sorting station）

YL-335B05-3

6

black


PE
N
L

PE
N
L

Switching Power Supply

YL-003

+V
+V
COM

G

N

17

16

15

14

13

11

10

9
8

0V

7

PLC Input Terminal--PLC-Side
12

24V 24V 24V 24V 24V 24V 24V

To the PLC output Terminal
1st 24V of PLC side

0V

6

0V

5

0V

4

0V

3

0V

2

0V

SB1-2

SB1-1

SB2-2

SB2-1

SA-1

SA-3

SA-2

QS-2

QS-1

7

COM

N
L

L

COM X000 X001 X002 X003 X004 X005 X006 X007 X010 X011 X012 X013 X014 X015 X016 X017

MELSEC FX 2N-32MR Input

YL-335B05-4

Wiring diagram
（Sorting station）

Yalong Group

Control unit YL-Z-17


PE
N
L

YL-003

+V
+V
COM

G

14

13

12

11

9
8

7

0V

6

5

0V

4

0V

3

0V

COM3 Y010 Y011

0V

PLC Output Terminal --PLC-Side
10

24V 24V 24V 24V 24V 24V

COM2 Y004 Y005 Y006 Y007

FX 2N-32MR Output

2

0V

HL1-1

HL2-1

HL1-2

HL2-2

HL3-2

HL3-1

8

COM

N
L

COM1 Y000 Y001 Y002 Y003

MELSEC

YL-335B05-5

Wiring diagram
（ Sorting station ）

Yalong Group

Control unit YL-Z-17

From the PLC input Terminal
7th 24V of PLC side

Switching Power Supply


1Y

Cylinder 5-1
1B

Solenoid valve
5-1

2Y

Cylinder 5-2
2B

Solenoid valve
5-2

Air source

3Y

Cylinder 5-3
3B

Solenoid valve
5-3

Yalong Group

Pneumatic diagram
（Sorting station ）

YL-335B05-6

9