Alternator overhaul
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Pro Technician >>ALTERNATOR OVERHAUL
Outline
Outline
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Removal
Components
1. Disconnect Battery Negative Terminal Cable
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Removal
Components
2. Disconnect Alternator Cable and Connector
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Removal
Components
3. Remove Alternator
Stay
Alternator
Drive belt
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Disassembly
Components
1. Remove Alternator Pulley
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Disassembly
Components
2. Remove Alternator Brush Holder Assembly
Brush holder
Rear end
cover
Alternator terminal insulator
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Disassembly
Components
3. Remove Alternator Regulator Assembly
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Disassembly
Components
4. Remove Alternator Holder w/Rectifier
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Disassembly
Components
5. Remove Alternator Rotor Assembly
Rear end frame
Rotor
Drive end frame
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Disassembly
Remove Alternator Pulley
1. Remove Alternator Pulley
SST1-B
(Alternator rotor
shaft wrench-B)
SST1-B
(Alternator rotor shaft wrench-B)
SST1-A
(Alternator rotor shaft wrench-A)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Disassembly
Remove Alternator Pulley
1. Remove Alternator Pulley
Pulley lock nut
SST1
(Alternator rotor shaft wrench)
SST2
(Alternator pulley
set nut wrench)
SST1
(Alternator rotor shaft wrench)
SST2 (Alternator pulley set nut wrench)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Disassembly
Remove Alternator Pulley
1. Remove Alternator Pulley
SST1 (Alternator rotor shaft wrench)
SST2 (Alternator pulley set nut wrench)
SST1-B
(Alternator rotor
shaft wrench-B)
SST1-A
(Alternator rotor shaft wrench-A)
(1/2)
(2/2)
Pro Technician >>ALTERNATOR OVERHAUL
Disassembly
Remove Alternator Pulley
1. Remove Alternator Pulley
SST1-B
(Alternator rotor
shaft wrench-B)
SST1-A
(Alternator rotor
shaft wrench-A)
SST1
(Alternator rotor shaft wrench)
REFERENCE:
For pulleys with
one-way clutches
(1/2)
(2/2)
Pro Technician >>ALTERNATOR OVERHAUL
Disassembly
Remove Alternator Rotor Assembly
1. Remove rear end frame
SST (Injection pump spline shaft puller)
Claw of SST
Rotor bearing
End frame
SERVICE HINT:
Parts Pressed in
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Disassembly
Remove Alternator Rotor Assembly
2. Remove alternator rotor assembly
Hammer
Drive end frame
Rotor
Cloth
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Inspection
Components
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Inspection
1. Visual inspection
Inspect Alternator Rotor Assembly
2. Cleaning
SERVICE HINT:
Visual Check
SERVICE HINT:
Cleaning /Washing
(1/2)
(1/4)
Pro Technician >>ALTERNATOR OVERHAUL
Inspection
Inspect Alternator Rotor Assembly
3. Check continuity between slip rings
Continuity
(1/2)
(2/4)
Pro Technician >>ALTERNATOR OVERHAUL
Inspection
Inspect Alternator Rotor Assembly
4. Check insulation between slip ring and rotor
No continuity
(1/2)
(3/4)
Pro Technician >>ALTERNATOR OVERHAUL
Inspection
Inspect Alternator Rotor Assembly
5. Measure slip ring
SERVICE HINT:
Measuring
(1/2)
(4/4)
Pro Technician >>ALTERNATOR OVERHAUL
Inspection
Inspect Alternator Holder with Rectifier
1. Inspect diode in rectifier
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Inspection
Inspect Alternator Holder with Rectifier
1. Inspect diode in rectifier
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Inspection
Inspect Alternator Brush Holder
1. Inspect alternator brush holder
SERVICE HINT:
Measuring
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Reassembly
Components
1. Install Alternator Rotor Assembly
Rear end frame
Rotor
Drive end frame
(1/1)
(1/2)
Pro Technician >>ALTERNATOR OVERHAUL
Reassembly
Components
2. Install Alternator Holder with Rectifier
(1/1)
(1/2)
