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WELL COMPLETION and STIMULATION
Bài giảng được soạn bởi
Bộ môn Khoan – Khai thác Dầu khí
Khoa Kỹ thuật Địa chất và Dầu khí
Đại học Bách Khoa TP. HCM
Tel: (08) 8647256 ext. 5767
GEOPET


CONTENTS

1. Basic Completion Methods
2. Completion Procedure
3. Perforating
4. Stimulation

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1. BASIC COMPLETION METHODS

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INTRODUCTION


Once the design well depth is
reached, the formation is tested
and evaluated.



To complete the production well,

PLATFORM

casing is installed and cemented,
and the drilling rig is dismantled.


SEA BED

A service rig is brought in to

30’’ CASING
20’’ CASING

perforate the production casing


13 3/8’’ CASING

and run production tubing along
Production casing (9 5/8)

7’’ LINER

with downhole equipments.


Production begins after surface
safety equipment installation

RESERVOIR

inished.

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WHAT IS COMPLETION?
Well completion creates a
dependable pathway to the surface

for the hydrocarbons.
The term ‘completion’ describes
the assembly of downhole tubulars
and other safety equipments that is
required to enable the safe and
efficient production of oil or gas
from the well after it has been
drilled.

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BASIC WELL COMPLETION TECHNOLOGY


Each drilled wellbore awaiting completion is unique. Even nearby wells
drilled to the same reservoir can have differencies in:





depths,




formation characteristics,



and hole sizes

A wide variety of equipment designs and procedures have been
developed to provide safe, efficient conduits from subsurface
reservoirs to the surface in different situations.



The ideal completion design


minimizes initial completion and operating costs,



providing for the most profitable operation of an oil or gas well over
its entire life.

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TYPE OF COMPLETION
Natural Completions
Natural completions are those in which little or no stimulation is required
for production. Sandstone and carbonate systems with good permeability
and mechanical stability are ideal for natural completions.
Stimulated Completions
These completions are generally applied to improve the natural drainage
patterns of hard, low-permeability formations. It is used to remove
barriers that prevent easy passage of fluids into the wellbore.
Sand-Control Completions
Sand-control completions support the formation while allowing the flow of fluids.
They are performed in young, unconsolidated or less mechanically competent
sandstones.
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TYPE OF COMPLETION
The design of a particular completion depends on:
1. The number and type of productive zones,
2. The expected pressures and flow rates,
3. The need to control sand production,

4. The need for artificial lift or stimulation the regulations
governing operations in the area.

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WELL COMPLETION ACTIVITIES
Well completion activities include:


Conducting well test



Setting production casing



Running production tubing along with
downhole equipments

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Installing surface safety equipments



Starting production flow

Well Completion and Stimulation



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BASIC COMPLETION METHODS


Once we drill to the target and evaluate our well by


Mud analysis: density & viscosity



Well logging (electrical, ascoustic, nuclear, etc…)



Coring: at bottomhole or sidewall




Welltest: bottomhole pressure vs time -> reservoir properties

Next decision is whether to complete or abandon it????




In the latter case:


set a cement plug or plugs in the hole,



possibly recover whatever casing can be removed,



and return the drill-site to its original condition.

The more fortunate is one in which our well not only is productive, but
economically justifies a completion.

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BASIC COMPLETION METHODS
The next step usually involves the running of the final string of casing - the
production string.

The manner in which this is done determines the basic completion
method and may follow one of several configurations: (interface between
the wellbore & reservoir)


the openhole completion,



the liner completion,



the cased and perforated completion
• Without liner
• With liner

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BASIC COMPLETION METHODS


The openhole completion: the producing formation is not isolated by
the casing, which extends only to the top of the producing interval.



The slotted liner completion: which is not cemented and not "tied back"
to the surface.

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BASIC COMPLETION METHODS


The cased and perforated completion



Without liner: cementing the production casing across the
productive interval and then perforating the casing for production



With liner: a liner is cemented and perforated as a cased and
perforated completion

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BASIC COMPLETION METHODS


One of these configurations will be the basis for the completion design,
which may incorporate:


one or multiple strings of tubing: single, dual, or triple, etc



and a variety of tubing components to facilitate production
(production method): pumping, flowing, etc.





from one or multiple zones: single or multiple zones

For our purposes, a cased and perforated well with a single tubing
string will serve to illustrate the typical completion procedure.

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SUBSEA COMPLETION
Subsea production systems are wells
located on the sea floor, as opposed to
at the surface. The safety equipments
are installed underwater on the seabed.
They enable early production from
deepwater, remote, and marginal fields.
Subsea production system offer a
means of producing field extremities not
reachable by directional drilling from
existing platforms, or where field
economics do not justify the installation

of one or more additional platforms.
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2. COMPLETION PROCEDURE

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COMPLETION PROCEDURE


After the contract casing crew runs the final casing,
cementing follows the usual procedure, although stage
cementing may be necessary to cement an extremely long
string.




The production string has been hauled out to the location
and the inside diameter checked to make sure that
imperfections will not prevent the subsequent running in of
tubing and packers after the string is set.

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COMPLETION PROCEDURE


Special care: to prevent the possibility of future leaks.



If stage cementing is necessary:


the bottom section is first cemented in place and then



a series of plugs are pumped down the casing to open ports that

allow the upper end of the annulus to receive cement.



After the cement has set, the inside of the casing must be


drilled out and



flushed clean of cement and other debris to a depth below that of
the proposed completion.



It is important that the inside diameter of the production casing be
clean and smooth.

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COMPLETION PROCEDURE
It is also important that the cement

form a competent seal between the
casing and borehole over the entire
openhole interval. To ensure this,


an acoustic cement bond log is
sometimes run on wireline



to determine if voids exist
between casing and hole
because cement has bypassed
the drilling fluid.

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COMPLETION PROCEDURE


If the bond is poor in an area, particularly if the area is between
productive formations, a cement squeeze will be required.




Often the cement bond log is run in conjunction with a gamma ray log
and a casing collar log. The drilling engineers can correlate this
gamma ray log with the logs run earlier during formation logging.



This correlation is important because as we zero in on the target - the
productive formation - our need to locate tools precisely relative to that
formation is critical.
 The open hole logging sondes are subjected to a greater amount of
"drag" when being pulled up the hole, the depths at which formations
are recorded may differ somewhat from the formation depths on the
gamma ray log run inside the casing.

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COMPLETION PROCEDURE


If we were to perforate the casing according to the openhole log
depths, we might miss the formation entirely. By using the correlation

log and casing collar log to set packers and perforate, we are assured
of precise placement.



At this point, many operators


move the drilling rig off location and



replace it with a less expensive, and often less powerful,
completion rig.

 This gives the operator time to design the rest of the completion,
provide for a sales contract, and order equipment.

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COMPLETION PROCEDURE
Whichever rig is used, the next step in the completion is to measure the
tubing while running it into the hole.



A careful count must be kept of the exact number of tubing joints run
into the hole and their total length.



With the tubing in the hole, the BOP stack, which is now attached
above the tubing head where the tubing will hang, may be tested.



The casing may also be pressure tested,



and a filtered completion fluid may be circulated into the well to
displace the drilling mud prior to perforating.



This fluid is usually a heavy brine, because it:
o provides the hydrostatic pressure needed to control the well,
o does not contain solids that can plug the perforations and
damage the formation.

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COMPLETION PROCEDURE


If perforating is to be done at this point,


the tubing is removed and



the perforating gun is lowered and positioned according to the
correlation log and casing collars.



It is critical that the gun be placed precisely;


once inaccurate perforations are made, they can only be plugged
off with a costly cement "squeeze."

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COMPLETION PROCEDURE


With the well perforated, it may now be time to stimulate the well by
either





acidizing or



hydraulically fracturing the formation.

Acid can be used to dissolve formation-damaging particles left by the
drilling mud or, in carbonate formations, to create flow passages by
dissolving portions of the rock itself.



Hydraulic fracturing involves the high-pressure pumping of fluid into
the formation to split the rock apart and increase its flow capacity of
tight formations.


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COMPLETION PROCEDURE
Normally, a completion packer is run and set next, either incorporated
into the tubing string or set independently on electric wireline.


The packer is pressure tested to ensure its sealing ability. (Many
shallow, low pressure wells, however, do not require a packer to isolate
the casing from produced fluids.)



The tubing must then be "spaced out."  This requires that a length of
tubing be removed from the upper end so that it can be "landed" in the
tubing head, which is some distance bellow the rotary table.



Once the tubing has been landed in the tubing head, a temporary plug
can be set inside the tubing while the BOP stack is removed and the
surface flow control equipment ("Christmas tree") installed.  This plug

is then removed through the Christmas tree, and the well is completed.

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