Mitsu 10 ROTATING TOOLS

HOW TO READ THE STANDARD
OF ROTATING TOOLS
aHow

this section page is organised

zOrganised according to the face milling cutting mode.
(Refer to the index on the next page.)

SCOPE OF COVERED BY THE TOOL WORK MATERIAL
provides a graph depicting the scope of the
available work material suitable for the tool.

SPARE PARTS FOR
ROTATING TOOLS
indicates the names of the
applicable spare parts.

PRODUCT FEATURES
CORNER ANGLE ICON
APPLICATION ICON

TYPE/
NAME OF
PRODUCT

represents available machining applications,
such as finishing
CUTTING MODE ICON
and roughing.
represents available cutting

modes, such as face milling
and shoulder milling.

APPLICATION
PRODUCT
SECTION

INSERT SEAT LOCATION
STANDARDS FOR
APPLICABLE INSERTS
indicates stock status,
dimensions, etc. for
applicable inserts.

GEOMETRY

ROTATING TOOLS
Roughing

Face Milling

a
a
a
a
a
r
r
r
a

r

a

r

a

r

a

r

a

r

a

r

a

r

a

r

a

r

a
a
a
a
a
a
a
a
a

3
4
4
5
6
7
8
10
14
4
5
6
7
8
10

12
14
18
5
6
8
10
12
16
20
24
28

L8
ap

Clamp Screw Wrench (Insert) Wrench (Shim)

STASX445N WCS503507H

TPS35

TIP15T

INSERTS WITH BREAKER

45°

D1

D2

L1

D9

D12

L7

D8

W1

L8

Tool
Weight
(kg)

Max.
Depth
of Cut

Type
(Fig.)

50
63
80

100
125
160
200
250
315
50
63
80
100
125
160
200
250
315
50
63
80
100
125
160
200
250
315

63.0
75.9
93.2
113.2
138.0

173.0
212.9
262.9
327.9
63.0
75.9
93.2
113.2
138.0
173.0
212.9
262.9
327.9
63.0
75.9
93.2
113.2
138.0
173.0
212.9
262.9
327.9

40
40
50
50
63
63
63

63
63
40
40
50
50
63
63
63
63
63
40
40
50
50
63
63
63
63
63

22
22
27
32
40
40
60
60
60

22
22
27
32
40
40
60
60
60
22
22
27
32
40
40
60
60
60

45
50
56
70
80
100
155
200
285
45
50

56
70
80
100
155
200
285
45
50
56
70
80
100
155
200
285

20
20
22
25
32
29
32
32
40
20
20
22
25

32
29
32
32
40
20
20
22
25
32
29
32
32
40

11
11
13.5
17.5
56
56
135
174
245
11
11
13.5
17.5
56
56

135
174
245
11
11
13.5
17.5
56
56
135
174
245

10.4
10.4
12.4
14.4
16.4
16.4
25.7
25.7
25.4
10.4
10.4
12.4
14.4
16.4
16.4
25.7
25.7

25.4
10.4
10.4
12.4
14.4
16.4
16.4
25.7
25.7
25.4

6.3
6.3
7
8
9
9
14
14
14
6.3
6.3
7
8
9
9
14
14
14
6.3

6.3
7
8
9
9
14
14
14

0.5
0.7
1.0
1.6
2.4
3.9
6.7
10.5
22.4
0.4
0.6
0.9
1.5
2.3
3.6
5.8
10.6
22.2
0.4
0.6
0.9

1.5
2.3
3.6
6.5
10.3
21.8

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

6
6
6
6

1
1
1
1
2
3
4
4
4
1
1
1
1
2
3
4
4
4
1
1
1
1
2
3
4

4
4

ap

P
M
K
N
S
H

Steel
Stainless Steel
Cast Iron
Non-ferrous Metal
Heat-resistant Alloy, Titanium Alloy
Hardened Materials

Cutting Conditions (Guide):
:Stable Cutting

Order Number

JL Breaker SEET13T3AGEN-JL

E E

: Unstable Cutting

E: Round F: Sharp S: Chamfer + Hone T: Chamfer

Coated

Shape

:General Cutting

Honing:

Cermet Carbide

a

HTi10

øD8
øD1
øD2

Work
Material

a a a

Dimensions (mm)
D1

F1

Re

13.4 3.97 1.9

S1

1.5

Geometry
Re

F1
Re
45°

D1

JM Breaker SEMT13T3AGSN-JM M S

a a a a a a

13.4 3.97 1.9

20°
S1

Re

1.5

F1
Re
45°

D1

JH Breaker SEMT13T3AGSN-JH

M S

a a

a a

13.4 3.97 1.9

20°
S1

Re

1.5

F1
Re
45°

D1

FT Breaker SEMT13T3AGSN-FT

a

M S

13.4 3.97 1.9

20°
S1

F1

Re

1.5

Re
45°
D1

JP Breaker SEGT13T3AGFN-JP

a

G F

13.4 3.97 2.2

20°
S1

F1

ņ

45°

20°
S1

D1

MD220

a

L2

S1

F1

Geometry

Re

20°

16.48 16.60 3.97 8.2 1.5

a

16.48 16.60 3.97 8.1 1.5

ap

29°

L2

F1
Re
L1

Order Number

ASX445R503S32
634S32
a
r

Right hand tool holder only.
Stock Number
R of Teeth
s
s

3
4

Dimensions (mm)
D1

D2

L1

D4

L2

Max. Depth of Cut
ap (mm)

50
63

63.0
75.9

125
125

32
32

40
40

6

6

WEEW13T3AGFR3C

F

13T3AGTR3C

T

a
a

S1

16.48 16.60 3.97 3.0 1.5
L2

y SHANK TYPE

L2

T

MB710

13T3AGTR8C

HTi05T

E

L1

R500

45°

Dimensions (mm)

Cermet Carbide CBN PCD
NX2525

WEEW13T3AGER8C

øD4

øD2
øD1

Order Number

Honing

WIPER INSERTS
Shape

L1

C056

HKY35R

45°

Right hand tool holder shown. Tolerance when setting with master insert.
Dimensions (mm)

ASX445 Type

c

øD12
ø177.8 (ø315 only)
ø22 (ø315 only)
ø101.6
øD9
ø18
W1

45°

c

Shim Screw

Insert

Class
Honing

F7030
F5010
F5020
VP15TF
VP30RT
NX4545

L8

ø200
ø250
ø315

x

Shim
x

ROTATING
TOOLS

Coarse Pitch
Fine Pitch

ROTATING
TOOLS

a

ASX445-050A03R

-063A04R
-080A04R
-100A05R
-125B06R
-160C07R
-200C08R
-250C10R
-315C14R
ASX445-050A04R/L
-063A05R/L
-080A06R/L
-100A07R/L
-125B08R/L
-160C10R/L
-200C12R/L
-250C14R/L
-315C18R/L
ASX445-050A05R
-063A06R
-080A08R
-100A10R
-125B12R
-160C16R
-200C20R
-250C24R
-315C28R

Fig.4

øD12

øD9
W1

ø160

øD8
øD1
øD2

T :+4°49ƍ ņ +9°53ƍ
I :+22°55ƍ ņ +23°02ƍ

Stock Number
R L of Teeth

Order Number

Extra Fine Pitch

FACE MILLING (GENERAL CUTTING)

C H :45°
A.R :+20° ņ +23°
R.R :-13° ņ -10°

Fig.3

øD8
øD1
øD2

45°

z

Tool Holder
Number

FACE MILLING (GENERAL CUTTING)

Type

y ARBOR TYPE

øD8
øD1
øD2

ap

moulded type
20°positive insert.
a Screw-on type.
a A wide range of
chip breakers.
a High rigidity due to
carbide shim.

SPARE PARTS

Chamfering

z

øD12
øD9
W1

For Aluminium Alloy Roughing For Cast Iron Medium ņ Heavy Cutting LightņSemi-Heavy Cutting Finish ņ Light Cutting Application

a Precision inexpensive

ø125

L7
L1 ±0.05

ø80, ø100 only
L8

Cast Iron

Fig.2

øD12
øD9
W1

L8
ap

L7
L1 ±0.05

Fig.1

ø50
ø63
General Steel Stainless Steel Hardened Steel ø80
ø100

ap

Light Alloy

Finishing

L7
L1 ±0.05

<GENERAL CUTTING>

L7
L1 ±0.05

FACE MILLING
ASX445

16.48 16.60 3.97 3.0 1.5

29°

Re

F1

S1

L1

C057

: Inventory maintained. s : Inventory maintained in Japan.
: Non stock, produced to order only.

SPARE PARTS
F001

TECHNICAL
DATA
G001

LEGEND FOR STOCK STATUS MARK
is shown on the left hand page of each double-page spread.

PRODUCT STANDARDS

PAGE REFERENCE

indicates tool types, order numbers, stock status
(per right/left hand), dimensions, etc.

· SPARE PARTS
· TECHNICAL DATA
indicates reference pages, including the above,
on the right hand page of each double-page spread.

PHOTO OF PRODUCT

aTo

C046

Order :

For title product,
For insert,

please specify zorder number and hand of the tool (right/left).
please specify zinsert number and xgrade.


ROTATING TOOLS

ROTATING TOOLS
CLASSIFICATION.......................... C048

FACE MILLING

ASX445....................................... C056
LSE445 ....................................... C060

SE545 ......................................... C062
SE415 ......................................... C064
SE515 ......................................... C066
FBP415 ....................................... C068
BF407 ......................................... C070
SG20 ........................................... C071

SHOULDER MILLING

ASX400....................................... C072
NSE300,400................................ C076
BAP300,400 ............................... C080
BAP300 UNDER-CUT TYPE...... C085
BAP3500 .................................... C086
MULTI FUNCTIONAL MILLING

APX3000..................................... C088
APX4000..................................... C094
AXD7000 .................................... C100
BXD4000 .................................... C104
AQX ............................................ C107
AJX ............................................. C114
BSP............................................. C122
SRE............................................. C124
OCTACUT................................... C126
BRP ............................................ C129

DEEP SHOULDER MILLING

BAP300,400 LONG CUTTING EDGE TYPE ... C083

SPX ............................................. C132
DCCC.......................................... C134

BALL NOSE END MILLING

SRF, SRB.................................... C137
SRM2 .......................................... C140
SRM2 & 40, & 50 ......................... C144

CHAMFER MILLING

CESP,CFSP,CGSP ..................... C146

T-SLOT MILLING

TSMP .......................................... C147

SPOT MILLING

CBJP,CBMP ............................... C148

SLOT MILLING

STLG .......................................... C149
KSMG ......................................... C150
VERTICAL FEED MILLING

PMR ............................................ C152
LONG ARBOR FOR PMR ............ C153
PMF ............................................ C154

LONG ARBOR FOR PMF ............. C155
ARBOR FOR SCREW-IN

C156

MAXIMUM ALLOWABLE REVOLUTIONS FOR CUTTER .............. C159

order index
*Alphabetical
C114 AJX
C088
C094
C107
C156
C072
C056
C100
C085
C080
C083
C086
C070
C129
C122
C104
C148
C146
C134
C068

APX3000
APX4000
AQX
ARBOR FOR SCREW-IN
ASX400
ASX445
AXD7000
BAP300 UNDER-CUT TYPE
BAP300,400
BAP300,400 LONG CUTTING EDGE TYPE
BAP3500
BF407
BRP
BSP
BXD4000
CBJP,CBMP
CESP,CFSP,CGSP
DCCC
FBP415

C150
C155
C153
C060
C076
C126
C154
C152
C064
C066

C062
C071
C132
C124
C137
C140
C144
C149
C147

KSMG
LONG ARBOR FOR PMF
LONG ARBOR FOR PMR
LSE445
NSE300,400
OCTACUT
PMF
PMR
SE415
SE515
SE545
SG20
SPX
SRE
SRF, SRB
SRM2
SRM2 &40, &50
STLG
TSMP

C047


ROTATING TOOLS

CLASSIFICATION (ARBOR type)
Cutting Corner AppliMode Angle cation

Product Name · Shape

Corner Angle,
Max. Depth of Cut

a Precision

6

45°

General Cutting

ASX445

45°

5.5

General Cutting

LSE445

45°

45°

7°

C048

7.5

Heavy Cutting

8.5

General Cutting

11.5

Heavy Cutting

a 20°positive insert.
a High rake angle.
a High rigidity due to

carbide shim.

·Ø50
·Ø63
·Ø80

·Ø100
·Ø125
·Ø160
·Ø200
·Ø250
·Ø315

·Ø50
·Ø63
·Ø80
·Ø100
·Ø125
·Ø160
·Ø200

·Ø100
·Ø125
·Ø160
·Ø200
·Ø250

ASX445

(Max. Depth of Cut : 6mm)
^ C056

LSE445

(Max. Depth of Cut : 5.5mm)
^ C060

SE545

(Max. Depth of Cut : 7.5mm)
^ C062

a 20°positive insert.
a High rake angle.
a High rigidity due to

carbide shim.

a 20°positive insert.
a High rake angle.
a High rigidity due to

carbide shim.

·Ø80
·Ø100
·Ø125
·Ø160
·Ø200
·Ø250

·Ø100
·Ø125
·Ø160
·Ø200
·Ø250

SE415@

(Max. Depth of Cut : 8.5mm)
^ C064

SE515

(Max. Depth of Cut : 11.5mm)
^ C066

15°

FBP415
8.5

a 11°positive insert.
a Large axial angle

prevents chattering.
a Multi insert design.
a For high feed cast
iron machining.

·Ø80
·Ø100
·Ø125
·Ø160
·Ø200
·Ø250

FBP415@

(Max. Depth of Cut : 8.5mm)
^ C068

15°

BF407

a 25°positive insert.
a High rake and relief

angle.
9

High Feed Cutting
for Cast Iron
General Cutting
for Aluminium Alloy

Face Milling

ROTATING
TOOLS

CLASSIFICATION

15°

carbide shim.
light
body suitable for
machining centre.

15°

SE515

15°

a 20°positive insert.
a High rake angle.
a High rigidity due to

Work Material
Cutter
Dia. Light Alloy Cast Iron General Stainless Hardened
Steel
Steel
Steel

45°

SE415

15°

inexpensive moulded type
20°positive insert.

a Screw-on type.
a A wide range of
chip breakers.
a High rigidity due to
carbide shim.

a Extremely

SE545

45°

Features

7°

a Suitable

for light
alloy machining.

·Ø80
·Ø100
·Ø125
·Ø160
·Ø200
·Ø250

BF407@

(Max. Depth of Cut : 9mm)
^ C070


Corner Angle,
Max. Depth of Cut

a High

rigidity double
clamp structure.
a Suitable for high
feed cutting.
a 15°positive insert.
a With through
coolant holes.
a Special insert design
with 3 cutting edges.

2

ņ

Multi Functional
Cutting

AJX

Face Milling

with a strong cutting
edge.
a Wide range of tools
available.
a Suitable for mould
machining.

9

SG20

a 30°positive insert.
a High rake angle.
a Round shape insert

with a strong
cutting edge.
a Suitable for difficultto-cut materials.

10

General Cutting

but
inexpensive
moulded type 20°
positive inserts.
a Economical 4
cutting edge inserts.
a Curved cutting

edge and high
90°
rigidity holder.
a Screw-on type.

12.5

General Cutting

·Ø50
·Ø52
·Ø63
·Ø66
·Ø80
·Ø100
·Ø125
·Ø160

(Max. Depth of Cut : 2mm)

·Ø40
·Ø42
·Ø50
·Ø52
·Ø63
·Ø66
·Ø80
·Ø100

(Max. Depth of Cut : 8mm)

Small
Insert Type
·Ø40
·Ø50
·Ø63
·Ø80
Standard
Insert Type
·Ø50
·Ø63
·Ø80
·Ø100
·Ø125
·Ø160

AJX
^ C114

BRP@
^ C129

OCTACUT

(Max. Depth of Cut : 9mm)
^ C126

SG20

·Ø80

·Ø100
·Ø125
·Ø160

(Max. Depth of Cut : 5mm)
^ C071

·Ø50
·Ø63
·Ø80
·Ø100
·Ø125
·Ø160
·Ø200
·Ø250

·Ø50
·Ø63
·Ø80
·Ø100
·Ø125
·Ø160

ASX400

(Max. Depth of Cut : 10mm)
^ C072

NSE300

(Max. Depth of Cut : 12.5mm)
^ C076

90°

17

Heavy Cutting

a 20°positive insert.
a Multi insert design.
a High rake angle.
a Enables highly

efficient machining.

NSE400

0°

Work Material
Cutter
Dia. Light Alloy Cast Iron General Stainless Hardened
Steel
Steel
Steel

a Precise

NSE300

0°

round type inserts.
functional
machining.

a Multi

3°

ASX400

0°

a 20°positive insert.
a For octagonal and

5

Cutting for Difficultto-cut Materials

ņ

Multi Functional
Cutting

OCTACUT

ņ

Shoulder Milling

a 11°positive insert.
a Round shape insert

8

Multi Functional
Cutting

BRP

ņ

Features

ROTATING
TOOLS

Product Name · Shape

CLASSIFICATION

Cutting Corner AppliMode Angle cation

a 20°positive insert.
a Multi insert design.
a High rake angle.
a Enables highly

efficient machining.

·Ø80
·Ø100
·Ø125
·Ø160
·Ø200
·Ø250

NSE400

(Max. Depth of Cut : 17mm)
^ C076

90°

C049


ROTATING TOOLS

CLASSIFICATION (ARBOR type)
Features

Work Material
Cutter
Dia. Light Alloy Cast Iron General Stainless Hardened
Steel
Steel

Steel

a High

10

accuracy, high
quality vertical wall.
a Low cutting force
insert.
a With through air &
coolant holes.

·Ø32
·Ø40
·Ø50
·Ø63
·Ø80
·Ø100

APX3000

(Max. Depth of Cut : 10mm)
^ C091

90°

APX4000

a High

accuracy, high
quality vertical wall.
a Low cutting force
insert.
a With through air &
coolant holes.

NEW

15

Multi Functional
Cutting

APX3000

90°

with positive inserts.
with wiper
edges produce
optimal finished
surfaces.
a Multi insert design
90°
for high feed
machining.
a Inserts

APX4000
(Max. Depth of Cut : 15mm)
^ C096

·Ø32
·Ø40
·Ø50
·Ø63

BAP300

(Max. Depth of Cut : 9mm)
^ C080

a 11°positive insert.
a Excellent sharpness

14

Heavy Cutting

·Ø40
·Ø50
·Ø63
·Ø80
·Ø100
·Ø125
·Ø160

a 11°positive insert.

a Excellent sharpness

BAP300

AXD7000

with positive inserts.
with wiper
edges produce
optimal finished
surfaces.
a Multi insert design
90°
for high feed
machining.
a Inserts

·Ø40
·Ø50
·Ø63
·Ø80
·Ø100
·Ø125
·Ø160

(Max. Depth of Cut : 14mm)

·Ø50
·Ø63
·Ø80

·Ø100
·Ø125

(Max. Depth of Cut : 21mm)

BAP400@
^ C080

a Low

resistance
inserts.
a Excellent wall
accuracy.
a High spindle
speeds possible.
a Multi functional
90°
milling.

21

NEW

AXD7000
^ C100

a Curved cutting edge and

BXD4000

15

0°

High Speed
for Aluminium Alloy

0°

Aluminium Alloy
to Difficult-to-cut Material Cutting

CLASSIFICATION

Corner Angle,
Max. Depth of Cut

BAP400

0°

C050

Product Name · Shape

9

0°

ROTATING

TOOLS

Shoulder Milling

0°

General Cutting

0°

Multi Functional
Cutting

Cutting Corner AppliMode Angle cation

90°

high rigidity holder produce
high wall accuracy.
a Low resistance insert
and high rigidity design
for excellent performance.
a With through coolant
holes to ensure smooth
chip discharge.
a For high-speed machining.

·Ø40
·Ø50
·Ø63

·Ø80
·Ø100
·Ø125

BXD4000
(Max. Depth of Cut : 15mm)
^ C104


CLASSIFICATION (SCREW-IN type)
Product Name

ASX400

Application
aShoulder Milling
aFace Milling

a Precise

but inexpensive
moulded type 20° positive
inserts.
a Economical 4 cutting edge
inserts.
a Curved cutting edge and
high rigidity holder.
a Screw-on type.
a Max. depth of cut 10mm.

Product Name

OCTACUT

aShoulder Milling
aCopy Milling
aFace Milling

a High

accuracy, high
quality vertical wall.
a Low cutting force insert.
a With through air & coolant
holes.
a Max. depth of cut 10mm.

Application
aPocket Milling
aChamfer Milling
aCopy Milling
aFace Milling

Features
a 20°positive insert.
a For octagonal and

round
type inserts.
a Multi functional machining.

&32

&32, &40

^ C073

APX3000

Features

^ C127

SRM2

aCurved face Milling
aCopy Milling
aContour Milling

&16 ņ & 40

a Suitable

for roughing to
semi-finishing of small
and medium moulds.
a Low resistance
chipbreaker.
a High rigidity body design.
a Through coolant hole
type.

&16 ņ & 32

^ C141

^ C090

APX4000

aShoulder Milling
aCopy Milling
aFace Milling

NEW

a High

accuracy, high
quality vertical wall.
a Low cutting force insert.
a With through air & coolant
holes.
a Max. depth of cut 15mm.
&25 ņ & 40

^ C097

^ C081

AQX

aPocket Milling
aCopy Milling
aDrilling
aShoulder Milling
aFace Milling

NEW

centre bottom cutting
edge enables drilling
without previously formed
hole.
a With through coolant holes.
a Excellent heat and wear
resistance.
a Max. depth of cut
7.4ņ18mm.
&16 ņ & 40

^ C109

AJX

a The

aPocket Milling
aFace Milling

a High

CLASSIFICATION

with
positive inserts.
a Inserts with wiper edges
produce optimal finished
surfaces.
a Multi insert design for high
feed machining.
a Max. depth of cut
BAP300=9mm
BAP400=14mm
&16 ņ & 40

ROTATING
TOOLS

aDeep Shoulder Milling a 11°positive insert.
a Excellent sharpness
aFace Milling

BAP300
BAP400

rigidity double clamp
structure.
a Suitable for high feed
cutting.
a With through coolant
holes.

a Special insert design with
3 cutting edges.
&16 ņ & 40

^ C118

BRP

aSlot Milling
aCorner Radius Milling
aCopy Milling
aFace Milling

a 11°positive insert.
a Round shape insert

with
a strong cutting edge.
a Wide range of tools
available.
a Suitable for mould
machining.
&16 ņ & 42

^ C129

C051


ROTATING TOOLS

CLASSIFICATION (SHANK type)
Product Name

ASX400

Application
aShoulder Milling
aFace Milling

Product Name

a Precise

but inexpensive
moulded type 20° positive
inserts.
a Economical 4 cutting edge
inserts.
a Curved cutting edge and
high rigidity holder.
a Screw-on type.
a Max. depth of cut 10mm.

BAP300 BAP400
BAP300 • 400

aShoulder Milling
aFace Milling

Application

Features

aDeep Shoulder Milling
aFace Milling

a 11°positive insert.
a Excellent sharpness with positive

inserts.

Long Cutting Edge

a Inserts with wiper edges produce

optimal finished surfaces.
a Multi insert design for high feed

machining.
BAP300•400 &10 ņ & 63
BAP300•400 Long Cutting Edge
&20 ņ &50

^ C081

C083
C085

&40 ņ &63

^ C072

NSE300
NSE400

Features

a 20°positive insert.
a Multi insert design.
a High rake angle.
a Enables highly efficient

SPX

aShoulder Milling
aSide Milling

NEW

machining.
depth of cut
NSE300=12.5mm
NSE400=17mm

a Max.

a Low

cutting resistance

due to the use of wavy
inserts.
a Suitable for heavy cutting
due to holder rigidity.
&50

&50, &63
^ C077

AXD7000

^ C132
aShoulder Milling
aSlot Milling
aRamping /

NEW

Helical Milling

a Low resistance inserts.
a Excellent wall accuracy.
a High spindle speeds

DCCC

aDeep Cutting
aShoulder Milling
aSide Milling

possible.
a Multi functional milling.
a Max. depth of cut 21mm.

a Different

helical flute
angles prevents chattering.
a Suitable for heavy cutting
due to holder rigidity.
&25 ņ & 50

&32, &40

^ C134

^ C100

CLASSIFICATION

ROTATING
TOOLS

BXD4000

aShoulder Milling
aFace Milling

^ C105

APX3000

aShoulder Milling
aCopy Milling
aFace Milling

a Curved

cutting edge and
high rigidity holder
produce high wall accuracy.
a Low resistance insert and
high rigidity design for
excellent performance.
a With through coolant
holes to ensure smooth
chip discharge.
a For high-speed machining.
a Max. depth of cut 15mm.
&20 ņ &40

ASX445

a High

AQX

accuracy, high
quality vertical wall.
a Low cutting force insert.

a With through air & coolant
holes.
a Max. depth of cut 10mm.

aFace Milling
aChamfer Milling

aPocket Milling
aCopy Milling
aDrilling
aShoulder Milling
aFace Milling

&12 ņ &63

APX4000

a High

accuracy, high
quality vertical wall.
a Low cutting force insert.
a With through air & coolant
holes.
a Max. depth of cut 15mm.

AJX

a The

centre bottom cutting
edge enables drilling without
previously formed hole.
a With through coolant holes.
a Excellent heat and wear
resistance.
a Max. depth of cut
Standard Edge Type=55mm
Short Edge Type=23mm
&16 ņ & 50

^ C107
aShoulder Milling
aCopy Milling
aFace Milling

NEW

inexpensive
moulded type 20°positive
insert.
a Screw-on type.
a A wide range of chip
breakers.
a High rigidity due to
carbide shim.
a Max. depth of cut 6mm.
&50, &63

^ C056

^ C088

a Precision

aPocket Milling
aFace Milling

&25 ņ &63

a High

rigidity double clamp
structure.
a Suitable for high feed
cutting.
a With through coolant
holes.
a Special insert design with
3 cutting edges.
&16 ņ & 63

^ C094

BAP3500

^ C116
aSlot Milling
aShoulder Milling
aCopy Milling

a High rake angle.
a Contour machining

BRP

aSlot Milling
aCorner Radius Milling
aCopy Milling
aFace Milling

is

possible.
a Through coolant type.
a Max. depth of cut 11mm.
&16 ņ &40

a 11°positive insert.
a Round shape insert

with
a strong cutting edge.
a Wide range of tools
available.
a Suitable for mould
machining.
&12 ņ & 63

^ C086

C052

^ C130


Product Name

OCTACUT

Application
aPocket Milling
aChamfer Milling
aCopy Milling
aFace Milling

Features
a 20°positive insert.
a For octagonal and

Product Name

PMR

Application
aVertical Feed Milling
aHorizontal Feed Milling

round

type inserts.
functional
machining.

a Multi

&32 ņ & 63

Features
a2

directional cutting with
large overhang.
a Horizontal feed cutting
and oblique cutting are
also possible.
a Unique shape of curved
edge gives high rigidity
and low resistance.
&50 ņ &80

^ C152

^ C127

BSP

aPocket Milling
aChamfer Milling
aCopy Milling

aFace Milling

a For

drilling, chamfering
and copying.
a Max. depth of cut 7mm.

SRM2

aCurved face Milling
aCopy Milling
aContour Milling

&10 ņ & 40

a Suitable

for roughing to
semi-finishing of small
and medium moulds.
a Low resistance
chipbreaker.
a High rigidity body design.
a Through coolant hole
type.
&16 ņ & 32

^ C122
drilling without a

previously formed hole
and horizontal feed
machining.
a Ground key way slot in
the insert gives excellent
rigidity.
a High rake insert gives
excellent sharpness.

SRM2&40/&50

aChamfer Milling
aV-Slot Milling
aFace Milling

a Covers 5 cutting modes.
a Excellent sharpness with

aCurved face Milling
aCopy Milling
aContour Milling

aCurved face Milling
aCopy Milling
aContour Milling

SRF, SRB
NEW

11°positive inserts.

45° and 60° chamfer
series.
&4 ņ & 32

^ C146

^ C137
aT-Slot Milling
aShoulder Milling
aSpot Face Milling

a T-groove

order number
14, 18 and 22 are
available.
a Shoulder milling and
inversed spot facing are
also possible.

STLG

^ C149
a Capable

of spot face
machining, boring and
interpolation.
a For seat machining of
hexagon socket head bolt

(M8-M30).
a 86°rhombic shape
11°positive insert.

KSMG

&10 ņ & 32

&22, &38
aInternal grooving a Side face grooving tool
aExternal grooving
for machining centres.
a The minimum cutting

diameter is &25mm for
internal grooving.
a For groove widths of
1.25mm ņ 6.00mm.
&25, &40

&14 ņ & 48
^ C150

^ C148

PMF

cutting edge
provides sharpness
similar to that of solid ball

nose end mills.
a Highly accurate corner
radius tolerance allows
for high precision finishing.
a Carbide shank type
available.

diameter is &22 for
internal grooving.
a The minimum groove
width is 1.2mm and the
maximum
groove depth is 4.5mm.

^ C147
aSpot Milling
aEnlarging
aDrilling

a S-shaped

aInternal grooving a Grooving cutter for
aExternal grooving
machining centres.
a The minimum cutting

&25 ņ & 40

CBJP • CBMP

for roughing of
moulds.
a Low resistance
chipbreaker.
a Highly rigid body.

^ C144

a 30°,

TSMP

a Best

&40, &50

&10 ņ & 30

^ C124

CESP • CFSP • CGSP

a For

ROTATING
TOOLS

aDrilling
aContour Milling
aSlot Milling

CLASSIFICATION

SRE

^ C140

aVertical Feed Milling

a2

directional cutting
with large overhang.
a Excellent straightness.
a Excellent wall accuracy.
&50 ņ & 80

^ C154

C053


ROTATING TOOLS

CLASSIFICATION
Product Name

ASX400

NSE300

NSE400

APX3000
APX4000

BAP300
BAP400

BAP3500

AXD7000

BXD4000

NEW

NEW

Cutting Mode

Slot Milling

Shoulder Milling

Spot Milling

CLASSIFICATION

ROTATING
TOOLS

Pocket Milling

Chamfer Milling

Radius Milling

Drilling

Copy Milling

Face Milling

C054

^ C072

^ C077

^ C088
C094

^ C081

^ C086

^ C100

^ C105

BAP300
SPX NEW
Long Cutting Edge DCCC
BAP400
Long Cutting Edge

^ C083

^ C132
C134

ASX445

^ C056

AQX

^ C107


OCTACUT

BSP

SRE

^ C116

^ C130

^ C127

^ C122

^ C124

CESP
CFSP
CGSP

^ C146

TSMP

^ C147

CBJP
CBMP

^ C148

PMF
PMR

^ C154
C152

SRM2

^ C140

C144

SRF
SRB

NEW

^ C137

KSMG
STLG

^ C149
C150

ROTATING
TOOLS

BRP

CLASSIFICATION

AJX

MULTI FUNCTIONAL MULTI FUNCTIONAL MULTI FUNCTIONAL MULTI FUNCTIONAL
TYPE
TYPE
TYPE
TYPE

C055


ROTATING TOOLS
Roughing

Face Milling

Type

y ARBOR TYPE

a

Fine Pitch

Coarse Pitch

ASX445-050A03R
-063A04R
-080A04R
-100A05R
-125B06R
-160C07R
-200C08R
-250C10R
-315C14R
ASX445-050A04R/L
-063A05R/L
-080A06R/L

-100A07R/L
-125B08R/L
-160C10R/L
-200C12R/L
-250C14R/L
-315C18R/L
ASX445-050A05R
-063A06R
-080A08R
-100A10R
-125B12R
-160C16R
-200C20R
-250C24R
-315C28R

a
a
a
a
a
r
r
r
a

r

a

r

a

r

a

r

a

r

a

r

a

r

a

r

a

r

a
a
a
a
a
a
a
a

T :+4°49ƍ ņ +9°53ƍ
I :+22°55ƍ ņ +23°02ƍ

3
4
4
5
6
7
8
10
14
4
5
6
7
8
10
12
14
18

5
6
8
10
12
16
20
24
28

L8
ap

øD12
ø177.8 (ø315 only)
ø22 (ø315 only)
ø101.6
øD9
ø18
W1

øD8
øD1
øD2

45°

L7
L1 ±0.05

L8

ø200
ø250
ø315

45°

45°

Right hand tool holder shown. Tolerance when setting with master insert.

D1

D2

L1

D9

D12

L7

D8

W1

L8

Tool
Weight
(kg)

50
63
80
100
125
160
200
250
315
50
63
80
100
125
160
200
250
315
50
63
80
100
125
160
200
250

315

63.0
75.9
93.2
113.2
138.0
173.0
212.9
262.9
327.9
63.0
75.9
93.2
113.2
138.0
173.0
212.9
262.9
327.9
63.0
75.9
93.2
113.2
138.0
173.0
212.9
262.9
327.9

40
40
50
50
63
63
63
63
63
40
40
50
50
63
63
63
63
63
40
40
50
50
63
63
63
63
63

22
22

27
32
40
40
60
60
60
22
22
27
32
40
40
60
60
60
22
22
27
32
40
40
60
60
60

45
50
56
70

80
100
155
200
285
45
50
56
70
80
100
155
200
285
45
50
56
70
80
100
155
200
285

20
20
22
25
32
29

32
32
40
20
20
22
25
32
29
32
32
40
20
20
22
25
32
29
32
32
40

11
11
13.5
17.5
56
56
135
174

245
11
11
13.5
17.5
56
56
135
174
245
11
11
13.5
17.5
56
56
135
174
245

10.4
10.4
12.4
14.4
16.4
16.4
25.7
25.7
25.4
10.4

10.4
12.4
14.4
16.4
16.4
25.7
25.7
25.4
10.4
10.4
12.4
14.4
16.4
16.4
25.7
25.7
25.4

6.3
6.3
7
8
9
9
14
14
14
6.3
6.3
7

8
9
9
14
14
14
6.3
6.3
7
8
9
9
14
14
14

0.5
0.7
1.0
1.6
2.4
3.9
6.7
10.5
22.4
0.4
0.6
0.9
1.5
2.3

3.6
5.8
10.6
22.2
0.4
0.6
0.9
1.5
2.3
3.6
6.5
10.3
21.8

Dimensions (mm)

Max.
Depth
of Cut

Type
(Fig.)

6
6
6
6
6
6
6

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

1
1
1
1
2
3
4
4
4

1
1
1
1
2
3
4
4
4
1
1
1
1
2
3
4
4
4

ap

øD4

øD2
øD1

a

Fig.4

øD12
øD9
W1

ø160

øD8
øD1
øD2

Stock Number
R L of Teeth

Order Number

Extra Fine Pitch

ROTATING
TOOLS

FACE MILLING (GENERAL CUTTING)

C H :45°
A.R :+20° ņ +23°
R.R :-13° ņ -10°

Fig.3

øD8
øD1

øD2

45°

ap

moulded type
20°positive insert.
a Screw-on type.
a A wide range of
chip breakers.
a High rigidity due to
carbide shim.

øD8
øD1
øD2

øD12
øD9
W1

L8

a Precision inexpensive

ø125

L7
L1 ±0.05

ø80, ø100 only

Chamfering

ap

Cast Iron

Fig.2

øD12
øD9
W1

L7
L1 ±0.05

Fig.1

ø50
ø63
General Steel Stainless Steel Hardened Steel ø80
ø100

ap

Light Alloy

Finishing

L8

<GENERAL CUTTING>

L7
L1 ±0.05

FACE MILLING
ASX445

45°

ap
L2
L1

y SHANK TYPE
Order Number

ASX445R503S32
634S32

C056

a
r

Right hand tool holder only.
Stock Number

R of Teeth
s
s

3
4

Dimensions (mm)
D1

D2

L1

D4

L2

Max. Depth of Cut
ap (mm)

50
63

63.0
75.9

125
125

32
32

40
40

6
6

: Inventory maintained. s : Inventory maintained in Japan.
: Non stock, produced to order only.


SPARE PARTS
z

z

x

c

Tool Holder
Number
Shim
x

Clamp Screw Wrench (Insert) Wrench (Shim)

Shim Screw

Insert

ASX445 Type

c

STASX445N WCS503507H

TPS35

TIP15T

HKY35R

INSERTS WITH BREAKER
Steel
Stainless Steel
Cast Iron
Non-ferrous Metal
Heat-resistant Alloy, Titanium Alloy
Hardened Materials

Cutting Conditions (Guide):
:Stable Cutting

JL Breaker SEET13T3AGEN-JL

Cermet Carbide

E E

a

HTi10

Order Number

:Unstable Cutting

E : Round F : Sharp S : Chamfer + Hone T : Chamfer

Class
Honing
F7030
F5010
F5020
VP15TF
VP30RT
NX4545

Shape

:General Cutting

Honing:

Coated

a a a

Dimensions (mm)
D1

S1

F1

Re

13.4 3.97 1.9

1.5

Geometry
Re

F1
Re
45°

D1

JM Breaker SEMT13T3AGSN-JM M S

a a a a a a

Re

1.5

13.4 3.97 1.9

20°
S1

F1
Re
45°

D1

JH Breaker SEMT13T3AGSN-JH

M S

a a

a a

13.4 3.97 1.9

20°
S1

Re

1.5

F1

Re
45°

a

M S

13.4 3.97 1.9

F1

Re

1.5

ROTATING
TOOLS

FT Breaker SEMT13T3AGSN-FT

20°
S1

Re
45°
D1

JP Breaker SEGT13T3AGFN-JP

a

G F

13.4 3.97 2.2

20°
S1

F1

ņ

45°

20°
S1

D1

T

L2

S1

F1

Geometry

Re

20°

16.48 16.60 3.97 8.2 1.5

a

16.48 16.60 3.97 8.1 1.5

L2

13T3AGTR8C

a

L1

R500

E

MD220

WEEW13T3AGER8C

MB710

Order Number

Dimensions (mm)

Cermet Carbide CBN PCD
HTi05T

29°
F1
Re
L1

WEEW13T3AGFR3C
13T3AGTR3C

a

F
T

a

S1

16.48 16.60 3.97 3.0 1.5
L2

Shape

Honing

WIPER INSERTS

FACE MILLING (GENERAL CUTTING)

D1

NX2525

For Aluminium Alloy Roughing For Cast Iron Medium ņ Heavy Cutting LightņSemi-Heavy Cutting Finish ņ Light Cutting Application

Work
Material

P
M
K
N
S
H

16.48 16.60 3.97 3.0 1.5

29°
F1

Re
L1

S1

C057
SPARE PARTS

F001

TECHNICAL
DATA
G001


ROTATING TOOLS
RECOMMENDED CUTTING CONDITIONS
Grade

Cutting Speed
(m/min)

Finish ņ Light Cutting LightņSemi-Heavy Cutting MediumņHeavy Cutting
Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker

F7030

280 (210ņ 350)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

JH

VP15TF

250 (200ņ 300)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

JH

VP30RT

230 (180ņ 280)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

JH

NX4545

180 (130ņ 230)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

ņ

ņ

F7030

250 (200ņ 300)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

JH

VP15TF

220 (170ņ 270)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

JH

VP30RT

200 (150ņ 250)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

JH

NX4545

150 (120ņ 180)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

ņ

ņ

F7030

180 (130ņ 230)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

JH

VP15TF

140 (100ņ 180)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

JH

VP30RT

120 (80 ņ 160)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

JH

NX4545

100 (80 ņ 120)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

ņ

ņ

VP15TF

220 (170ņ 270)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

JH

VP30RT

200 (150ņ 250)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

JH

NX4545

150 (120ņ 180)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

ņ

ņ

F5010

200 (150ņ 250)

ņ

ņ

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

JH

F5020

200 (150ņ 250)

ņ

ņ

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

FT

VP15TF

180 (130ņ 250)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

0.3 (0.2 ņ 0.4)

JH

> 40HRC

VP15TF

80 (60ņ 100)

0.1 (0.05ņ 0.15)

JL

0.15 (0.1 ņ 0.2)

JM

0.2 (0.1 ņ 0.3)

JH

Heat Resistant Alloy
(Inconel, Waspaloy etc.)

ņ

VP15TF

40 (20 ņ 50)

0.15 (0.1ņ 0.2)

JL

0.2 (0.1 ņ 0.3)

JM

ņ

ņ

Aluminium Alloy

ņ

HTi10

300 ņ

0.15 (0.1ņ 0.2)

JP

0.2 (0.1 ņ 0.3)

JP

0.3 (0.2 ņ 0.4)

JP

Work Material

Hardness

P
Mild Steel

< 180HB

180 ņ 280HB

Carbon Steel
Alloy Steel

280 ņ 350HB

M
Stainless Steel

< 270HB

K
Cast Iron
Ductile Cast Iron

H Heat-Treated Steel

FACE MILLING (GENERAL CUTTING)

ROTATING
TOOLS

S

C058

N

aRevolution (min

Tensile Strength
< 450N/mm2

=(1000×Cutting Speed)÷(3.14×&D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

-1)

INSTRUCTIONS FOR USING INSERTS
y Instructions for use of the JP breaker
a The JP breaker has sharp cutting edges.

Wear gloves when handling.
a When machining aluminium alloy, welding to

the cutting edge tends to occur, often leading
to insert failure. To prevent this, wet cutting is

recommended.

y Instructions for use of wiper inserts
a Wiper inserts for the ASX445 are

single-cornered.
a When installing the wiper insert, place the

insert so that the small chamfer is located
as shown.


FEATURES
y STABLE, LONG TOOL LIFE, HIGH ACCURACY BODY
A carbide shim with Mitsubishi's proprietary
Anti-Fly Insert (AFI) mechanism provides
excellent insert location characteristics,
permitting stable cutting even under high
load conditions.

The cutter body is made from a special
alloy that provides high strength at high
temperature. A special surface treatment
improves the corrosion resistance.

The ASX cutter uses screw-on type inserts
that allow easy clamping of the inserts with
high location precision. Indexing of the
inserts can be performed without
completely

removing the screw.

y EFFECTIVE FOR VARIOUS MACHINING APPLICATIONS
a Coarse Pitch Type
1. The 1st recommendation
for cutting steel and
stainless steel.
2. For deep cutting and high
feed rates with largevolume chip discharge.
3. Longer overhang possible
for relatively low machining
riidity.

a Fine Pitch Type

a Extra Fine Pitch Type

1. The 1st recommendation
type for cast iron,
hardened steel and
heat-resistant alloys.
2. For shallow cutting with
low feed rates and lowvolume chip discharge.

1. The 1st recommendation
for cast iron.
2. For cutting operations
where chip discharge
volume is small and
high table feed is

desired.

y CHIPBREAKERS FOR A WIDE RANGE OF APPLICATIONS

zWorkpiece rigidity is
low.

JH

Medium to
Heavy cutting
Breaker

High accuracy M class insert. High accuracy M class insert.
Strong cutting edge for high
For a wide range of
fracture resistance.
workpiece materials and
cutting conditions.
zGeneral cutting.

zInterrupted cutting.
xScaling.

JP

Aluminium alloy
cutting
Breaker

FT

Rough cutting
for cast iron
Breaker

High accuracy insert with ground-finished High accuracy M class inserts.
High fracture-resistant flat-top
periphery.Large rake angle and
mirror-finished rake face for sharp cutting inserts.
performance and high welding resistance.
zGeneral machining of aluminium
and non ferrous metal.
xHigh feed cutting.

zFor rough machining
of scaled cast iron.

y INSERT GRADES FOR A WIDE RANGE OF MATERIALS

Low

Cutting
Speed

High

P Carbon Steel · Alloy Steel
F7030

M

Stainless Steel
F7030

VP30RT

VP15TF
Cutting
Stable Conditions
Unstable

VP15TF

VP30RT

Cutting
Stable Conditions
Unstable

K Cast Iron · Ductile Cast Iron

H Heat Treated Steel

S Heat Resistant Alloy

N

Aluminium Alloy

F5020
VP15TF
Cutting
Stable Conditions
Unstable

HTi10
VP15TF

VP15TF

Cutting
Stable Conditions
Unstable

Cutting
Stable Conditions
Unstable

Cutting
Stable Conditions
Unstable

(Note) When machining steel or stainless steel where the emphasis is on surface finish, use cermet grade NX4545.
Stable Cutting : Continuous cutting, Constant depth of cut, Pre-machined securely clamped component cutting
Unstable Cutting : Heavy interrupted, Irregular depth of cut, Low clamping rigidity cutting

ROTATING
TOOLS

High accuracy insert with
ground-finished periphery.
Large rake angle leading
to low cutting resistance.

JM

Light to
Semi-Heavy cutting
Breaker

FACE MILLING (GENERAL CUTTING)

JL

Finish to
Light cutting
Breaker

C059
TECHNICAL
DATA
G001


ROTATING TOOLS

T :+13°
I :+15°

Type

Fig.4
ø200
L7

L8

øD9
W1

45°

L1 ±0.05

L8
L7
ap

øD8
øD1
øD2

45°

ø101.6
øD9
ø18
W1

45°

øD1
øD2

Right hand tool holder only. Tolerance when setting with master insert.
Stock

LSE445-050A04R
-063A04R
-080A04R
-100A05R
-125B06R
-160B08R
-200C10R
LSE445-063A05R
-080A06R
-100A07R
-125B09R
-160B11R
-200C12R

Coarse Pitch

ø125
ø160

øD1
øD2

Order Number

Fine Pitch

Fig.3

øD9
W1

ap

carbide shim.
a Extremely light body
suitable for machining
centre.
C H :45°
A.R :+19°
R.R :-2°

45°

øD8
øD1
øD2

a 20°positive insert.
a High rake angle.
a High rigidity due to

ø80

ø100

L8
L7
L1 ±0.05

General Steel Stainless Steel Hardened Steel

Fig.2

øD9
W1

ap

ø50
ø63

L1 ±0.05

Fig.1

L7

Cast Iron

Face Milling

Roughing

ap

Light Alloy

Finishing

L1 ±0.05

<GENERAL CUTTING>

L8

FACE MILLING
LSE445

R
a
a
a
a
a
a
a
a
a
a
a
a
r

L8

Tool
Weight
(kg)

Max.
Depth
of Cut

Type
(Fig.)

6.3
6.3
7.0
8.0
9.0
9.0
14.0
6.3
7.0
8.0
9.0
9.0
14.0

0.45
0.6
1.0

1.4
2.0
3.0
5.0
0.6
1.0
1.4
2.0
3.0
5.0

5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5

1
1
2
2
3

3
4
1
2
2
3
3
4

Dimensions (mm)

Number
of Teeth

D1

D2

L1

D9

L7

D8

W1

4
4

4
5
6
8
10
5
6
7
9
11
12

50
63
80
100
125
160
200
63
80
100
125
160
200

63.5
76.5
93.5
113.5

138.5
173.5
213.4
76.5
93.5
113.5
138.5
173.5
213.4

40
40
50
50
50
50
50
40
50
50
50
50
50

22
22
27
32
40
40

60
22
27
32
40
40
60

20
20
22
25
32
32
27
20
22
25
32
32
27

11
11
13.5
17.5

10.4
10.4
12.4

14.4
16.4
16.4
25.7
10.4
12.4
14.4
16.4
16.4
25.7

ņ
ņ
ņ

11
13.5
17.5
ņ
ņ
ņ

ap

FACE MILLING (GENERAL CUTTING)

ROTATING
TOOLS

(Note) Set height changed from SE445 type, because the tool weight is reduced by 35 ņ 45%.

SPARE PARTS
z

z

Shim

v

c

v

Shim Screw

Wedge

Clamp Screw

LSE445 -050A04R
-063A04R
-063A05R STBE445NF CS300890T CWSE445TR
LSE445 -080A04R

x

Ň

c

Wrench

Wrench

TKY25T

TKY08F

LS10T
LS15T

LSE445 -200C12R
(Note) The shim is not compatible with the SE445 type.

RECOMMENDED CUTTING CONDITIONS
Work
Material

Hardness

P

Grade
F7030

Mild Steel

< 180HB

NX4545
UTi20T
UP20M
F7030

Carbon Steel 180 ņ 280HB
Alloy Steel

NX4545
UTi20T
UP20M

280 ņ 350HB

C060

x

Tool Holder
Number

Insert

a
r

UTi20T

Cutting Speed Feed per Tooth
(m/min)

(mm/tooth)
300
(200 ņ 360)

Work
Material

M
0.2
(0.1 ņ 0.3)

240
(170 ņ 300)

Stainless
Steel

UP20M
UTi20T
F5010 • F5020

Tensile
Strength

HTi10

< 450N/mm2

UTi20T

0.2
(0.1 ņ 0.3)

200
(140 ņ 240)
140
(100 ņ 170)

Grade

< 200HB

K
Cast Iron

250
(170 ņ 300)

Hardness

0.15
(0.1 ņ 0.2)

N

Aluminium
Alloy

MD220

ņ
HTi10

Cutting Speed Feed per Tooth
(m/min)
(mm/tooth)
200
(140 ņ 240)

0.2
(0.1 ņ 0.3)

200
(130 ņ 240)
0.2
160
(110 ņ 190)
(0.1 ņ 0.3)
160
(110 ņ 190)
0.15
1000
(200 ņ 1500) (0.05 ņ 0.25)
0.12
1000
(700 ņ 1200) (0.05 ņ 0.2)

aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)
aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

: Inventory maintained. s : Inventory maintained in Japan.
: Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.


INSERTS
Work
Material

P
M
K
N

Steel
Stainless Steel
Cast Iron
Non-ferrous Metal

Cutting Conditions (Guide):
:Stable Cutting

*

*2

F1

12.7 3.18 1.4 1.0

s

12.7 3.18 1.4 1.0

r s s s

a

12.7 3.18 1.4 1.0

a

12.7 3.18 1.4 1.0

1203AFTN1 E T

a

[ a

a a a a

12.7 3.18 1.4 1.0

1203AFTN3 E T

a

[

a a a a

12.7 3.18 1.4

1203AFSN1 E S

a a

1203AFSN3 E S

a

a a

Re

12.7 3.18 1.4 1.0

a

E X

F1

12.7 3.18 1.4 1.0
s

1203AFEN1 E E

1203AFXN

Geometry

Re

1203AFEN1 C E

SEEN1203AFFN1 E F

*1

S1

s

1203AFFR1 C F

*

D1

SECN1203AFFN1 C F
1203AFTN1 C T

1

Dimensions (mm)

Cermet Carbide PCD

Class

Honing
F7010
F7030
F620
F5010
F5020
UP20M
NX2525
NX4545
UTi20T
HTi10
MD220

Order Number

:Unstable Cutting

T : Chamfer X :Round (Small) Z : Strong

Coated
Shape

:General Cutting

Honing: E : Round F : Sharp S : Chamfer + Hone

a

20°
S1

c

ņ

F1

12.7 3.18 1.4 1.0
12.7 3.18 1.4

45°

D1

*

F1

1

MD220

SEEN1203AFTN3
1203AFSN3

ņ

SECN1203AFFR1

12.7 3.18 1.4 1.0

a

1203AFZN1 E Z

12.7 3.18 1.4 1.0

2 Strong cutting edge type.

INSERTS WITH BREAKER
Steel
Stainless Steel
Cast Iron

Cutting Conditions (Guide):
:Stable Cutting

E E

a a [ a a a

a

a

D1

S1

F1

ROTATING
TOOLS

SEER1203AFEN-JS

: Unstable Cutting

Geometry

Re

12.7 3.18 1.4 1.0

F1

Re

45°

20°

D1

S1

WIPER INSERTS

WEC42AFFR5C

C F

a

12.7 15.33

3.18 1.0

42AFFL5C

C F

r

12.7 15.33

3.18 1.0

42AFER5C

C E

a

12.7 15.33

3.18 1.0

Order Number

42AFTR5C

C T

a

L1

L2

12.7 15.33

S1

Geometry

Re

R500
Re

L2

HTi05T

Re

45°

L1

3.18 1.0

20°
S1

5

Right hand insert shown.

WEC42AFER10C

C E

a

12.7 18.816 3.18 1.0

42AFEL10C

C E

r

12.7 18.816 3.18 1.0

R500
Re

L2

Shape

Dimensions (mm)

Class
Honing
NX2525

Cermet Carbide

FACE MILLING (GENERAL CUTTING)

Order Number

Class
Honing
F7010
F7030
F620
F5010
F5020
UP20M

Coated
Shape

:General Cutting

Honing: E : Round
Cermet Carbide Dimensions (mm)

UTi20T

P
M
K

NX2525

Work
Material

45°

Re

20°

10
S1

L1

Right hand insert shown.

C061
SPARE PARTS
F001

TECHNICAL
DATA

G001


ROTATING TOOLS

Fig.2

Fig.1

ø125

ø160

øD9
W1

ø14

Coarse Pitch Type

C H :45°
A.R :+19°
R.R :-2°

T :+13°
I :+15°

Stock Number
R of Teeth

Order Number

Fine Pitch

SE545-100A05R
-125B06R
-160C08R
-200C10R
-250C12R
SE545-100A07R
-125B09R
-160C11R
-200C14R
-250C18R

ROTATING
TOOLS

ap L7
L1 ±0.05

45°

ø18

øD8
øD1
øD7

a

a
a
a
a
r
r
r
r
r

5
6
8
10
12
7
9
11
14
18

D1

D7

L1

D9

L7

D8

W1

L8

Tool
Weight
(kg)

100
125
160
200
250
100
125
160
200
250

124.9
149.8
184.7
225.7
276.3
124.9
149.8
184.7

225.7
276.3

50
63
63
63
63
50
63
63
63
63

32
40
40
60
60
32
40
40
60
60

25
32
29
32
32

25
32
29
32
32

17.5
56
56
140
180
17.5
56
56
140
180

14.4
16.4
16.4
25.7
25.7
14.4
16.4
16.4
25.7
25.7

8
9

9
14
14
8
9
9
14
14

2.9
3.7
5.9
8.2
13.4
2.9
3.7
5.9
8.2
13.4

Dimensions (mm)

45°

Max.
Depth
of Cut

ap

Type
(Fig.)

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5

1
2
3
4
4
1
2
3
4
4

SPARE PARTS
x

FACE MILLING (HEAVY CUTTING)

ø200
ø250

Right hand tool holder only. Tolerance when setting with master insert.

Insert

z

z

x

c

v

b

Tool Holder
Number

c

Locator

Shim

Wedge-T

Wedge-S

Clamp Screw

Wrench

LS15T

TKY25T

b

SE545_R Type

v

SPSE545R STSE545R CWSE545TR CWSE545SN

RECOMMENDED CUTTING CONDITIONS
Work
Material

Hardness

P

Grade
F7030
NX4545

Mild Steel

Cutting Speed Feed per Tooth
(m/min)
(mm/tooth)

UP20M

Work
Material

M

300
(200 ņ 360)
0.2
(0.1 ņ 0.3)

< 180HB

UTi20T

240
(170 ņ 290)

Hardness
< 200HB

Cast Iron

Tensile
Strength

UTi20T

K

F5010 • F5020

NX4545
UTi20T
UP20M
280 ņ 350HB

a
r

UTi20T

0.2
(0.1 ņ 0.3)
200
(140 ņ 240)
140
(100 ņ 170)

HTi10
2

UTi20T

250
(170 ņ 300)

180 ņ 280HB

Grade
UP20M

Stainless
Steel

< 450N/mm

F7030

Carbon Steel
Alloy Steel

C062

ø101.6
øD9
W1

Fig.4
ap L7

carbide shim.
øD8

ø66.7
øD1
øD7

45°

ap L7

Fig.3

øD8
øD1
øD7

45°

L1 ±0.05

øD8
øD1
øD7

a 20°positive insert.
a High rake angle.
a High rigidity due to

øD9
W1

L1 ±0.05

General Steel Stainless Steel Hardened Steel

L8

øD9
W1

L1 ±0.05

ø100

ap L7

Cast Iron

Face Milling

Roughing

L8

Light Alloy

Finishing

L8

<HEAVY CUTTING>

L8

FACE MILLING
SE545

Cutting Speed Feed per Tooth
(m/min)
(mm/tooth)
200
(140 ņ 240)
200
(130 ņ 240)
160
(110 ņ 190)
160
(110 ņ 190)
1000
(700 ņ 1200)

0.2
(0.1 ņ 0.3)

0.2
(0.1 ņ 0.3)

0.12
N Aluminium
HTi10
ņ
(0.05 ņ 0.2)

Alloy
aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)
aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

0.15
(0.1 ņ 0.2)

: Inventory maintained. s : Inventory maintained in Japan.
: Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.


INSERTS
Work
Material

P
M
K
N

Steel
Stainless Steel
Cast Iron
Non-ferrous Metal

Cutting Conditions (Guide):
: Stable Cutting

SECN1504AFEN1 C E

a

s s s

1504AFTN1 C T

*
*

1

D1

S1

F1

Re

15.875 4.76

1.4

1.0

15.875 4.76

1.4

1.0

SEEN1504AFFN1 E F

a

15.875 4.76

1.4

1.0

1504AFEN1 E E

a

15.875 4.76

1.4

1.0

15.875 4.76

1.4

1.0

15.88

4.76

1.4

ņ

15.875 4.76

1.4

1.0

15.88

1.4

ņ

1504AFTN1 E T
1

Dimensions (mm)

Cermet Carbide

F7010
F7030
F620
F5010
F5020
UP20M

NX2525
NX4545
UTi20T
HTi10

Class
Honing

Order Number

:Unstable Cutting

T : Chamfer X: Round (Small) Z : Strong

Coated
Shape

: General Cutting

Honing: E : Round F : Sharp S : Chamfer + Hone

a

1504AFTN3 E T
1504AFSN1 E S

a

1504AFSN3 E S

a

[ a

a a a a

[

a

a a

a a

4.76

Geometry

F1

Re
45°

20°

D1

S1

c

F1

*1

SEEN1504AFTN3
1504AFSN3

INSERTS WITH BREAKER
Steel
Stainless Steel
Cast Iron

Cutting Conditions (Guide):
: Stable Cutting

SEER1504AFEN-JS

E E

F7010
F7030
F620
F5010
F5020
UP20M
UTi20T

Order Number

Class

Honing

Coated
Shape

: General Cutting

:Unstable Cutting

Honing: E : Round
Dimensions (mm)
Carbide

a a [ a a a a

D1

S1

F1

Re

15.875

4.76

1.4

1.0

Geometry
ROTATING
TOOLS

P
M
K

F1

Re

45°

20°

D1

S1

WIPER INSERTS
Dimensions (mm)

C E

a

15.875 18.505 4.76 1.0

53AFEL5C

C E

r

15.875 18.505 4.76 1.0

53AFTR5C

C T

Order Number

WEC53AFER5C

a

L1

L2

S1

Geometry

Re

15.875 18.505 4.76 1.0

R500
Re

45°

L2

HTi05T

Shape

Class
Honing
NX2525

Cermet Carbide

FACE MILLING (HEAVY CUTTING)

Work
Material

Re
20°
5

L1

S1

Right hand insert shown.

C063
SPARE PARTS
F001

TECHNICAL
DATA
G001


ROTATING TOOLS

Face Milling

øD9
W1

ø14

øD8
ø66.7
øD1
øD7

Type

T :+11°
I :+17°

Stock Number
R of Teeth

Coarse Pitch

SE415-080A04R
-100A05R
-125B06R
-160C08R
-200C10R
-250C12R
SE415-080A06R
-100A07R
-125B09R
-160C11R
-200C14R
-250C18R

Fine Pitch
ROTATING
TOOLS

FACE MILLING (GENERAL CUTTING)

ø18
L7

ø101.6
øD9
W1

15°

øD8
øD1
øD7

15°

Right hand tool holder only. Tolerance when setting with master insert.

Order Number

a
a
a
a
a
a
a
a
a
a
a
r

4
5
6
8

10
12
6
7
9
11
14
18

D1

D7

L1

D9

L7

D8

W1

L8

Tool
Weight
(kg)

80

100
125
160
200
250
80
100
125
160
200
250

87.4
107.2
131.9
166.7
206.6
256.5
87.4
107.2
131.9
166.7
206.6
256.5

50
50
63
63
63

63
50
50
63
63
63
63

27
32
40
40
60
60
27
32
40
40
60
60

22
25
32
28
32
32
22
25
32

28
32
32

13.5
17.5
56
56
140
180
13.5
17.5
56
56
140
180

12.4
14.4
16.4
16.4
25.7
25.7
12.4
14.4
16.4
16.4
25.7
25.7

7
8
9
9
14
14
7
8
9
9
14
14

1.3
2.5
3.4
5.6
8.3
14.0
1.3
2.5
3.4
5.6
8.3
14.0

Dimensions (mm)

Max.
Depth

of Cut

Type
(Fig.)

8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5

1
1
2
3
4
4
1
1
2
3
4
4

ap

SPARE PARTS

x

z

Insert
c

x

c

v

b

Tool Holder
Number
z

Locator

Shim

Wedge-T

Wedge-S

SE415_R Type SPSE415R STSE415R CWSE445TR CWSE445SN

v

b

Clamp Screw

Wrench

LS15T

TKY25T

RECOMMENDED CUTTING CONDITIONS
Work
Material

Hardness

P

Grade
F7030
NX4545

Mild Steel

UP20M

Work
Material

Cutting Speed Feed per Tooth
(m/min)
(mm/tooth)

M Stainless

300
(200 ņ 360)

Steel
0.2
(0.1 ņ 0.3)

< 180HB

UTi20T

240
(170 ņ 290)

Hardness

Grade
UP20M

< 200HB

UTi20T

K

F5010 • F5020

Cast Iron

Tensile
Strength

HTi20T

< 450N/mm2

F7030

UP20M
280 ņ 350HB

a
r

0.2
(0.1 ņ 0.3)

180 ņ 280HB
UTi20T

UTi20T

UTi20T

250
(170 ņ 300)

NX4545

Carbon Steel
Alloy Steel

C064

ø200
ø250

15°

ap

L7
ap

carbide shim.

C H :15°
A.R :+19°
R.R :+5°

ap

Fig.4

ø160

L1 ±0.05

øD9
W1

Fig.3

L8

a 20°positive insert.
a High rake angle.
a High rigidity due to

øD8
øD1
øD7

15°

L8

øD8
øD1

øD7

L1 ±0.05

ø125

L1 ±0.05

General Steel Stainless Steel Hardened Steel

Fig.2

øD9
W1

ø80
ø100

L8

Fig.1

L7
L1 ±0.05

Cast Iron

Roughing

ap

Light Alloy

Finishing

L7

<GENERAL CUTTING>

L8

FACE MILLING
SE415

200
(140 ņ 240)
130
(90 ņ 150)

N Aluminium

MD220

ņ

Alloy

HTi10

200

(140 ņ 240)

0.2
(0.1 ņ 0.3)

200
(130 ņ 240)
0.2
160
(110 ņ 190)
(0.1 ņ 0.3)
160
(110 ņ 190)
0.15
1000
(200 ņ 1500) (0.05 ņ 0.25)
0.12
1000
(700 ņ 1200) (0.05 ņ 0.2)

aRevolution (min =(1000×Cutting Speed)÷(3.14×& D1)
aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
-1)

0.15
(0.1 ņ 0.2)

Cutting Speed Feed per Tooth
(m/min)
(mm/tooth)

: Inventory maintained. s : Inventory maintained in Japan.
: Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.


INSERTS
Work
Material

P
M
K
N

Steel
Stainless Steel
Cast Iron
Non-ferrous Metal

Cutting Conditions (Guide):
:Stable Cutting

*

1
2

*
2 Strong cutting edge type.

D1

S1

F1

Geometry

Re

C F

s s

12.7 3.18 1.4 1.0

C E

s

12.7 3.18 1.4 1.0

s s s s

C T

a

12.7 3.18 1.4 1.0

E E

a

12.7 3.18 1.4 1.0

E T

a

E T

[ a

a a a a

12.7 3.18 1.4 1.0

[

a a

12.7 3.18 1.4

a

E S

a

a a

Re

20°

15°
S1

D1
c

ņ

F1

*

12.7 3.18 1.4 1.0
a

E Z

F1

12.7 3.18 1.4 1.0

E F

F1

1

MD220

SEEN1203EFTR3

12.7 3.18 1.4 1.0

INSERTS WITH BREAKER
Steel
Stainless Steel
Cast Iron

Cutting Conditions (Guide):
: Stable Cutting

Order Number

SEER1203EFER-JS

E E

a a [

:Unstable Cutting

a

D1

S1

F1

Geometry

Re

12.7 3.18 1.4 1.0

Re

F1

20°
15°

D1

S1

WIPER INSERTS
Dimensions (mm)

C F

r

12.7 13.728 3.18

5 1.0

42EFER5C

C E

a

12.7 13.728 3.18

5 1.0

42EFTR5C

C T

12.7 13.728 3.18

5 1.0

a

L1

L2

S1

Geometry

F1 Re

R500
Re

Re

C F

r

12.7 14.99

3.18 10 1.0

42EFER10C

C E

s

12.7 14.99

3.18 10 1.0

20°

15°

F1

L1

WEC42EFFR10C

L2

WEC42EFFR5C

Order Number

S1

R500
Re

Re

L2

Shape

HTi05T

Cermet Carbide

ROTATING
TOOLS

Shape

Class
Honing
F7010
F7030
F620

Coated

:General Cutting

Honing: E : Round
Carbide Dimensions (mm)

FACE MILLING (GENERAL CUTTING)

P
M
K

UTi20T

Work
Material

Class
Honing
NX2525

*

SECN1203EFFR1
1203EFER1
1203EFTR1
SEEN1203EFFR1
1203EFER1
1203EFTR1
1203EFTR3
1203EFSR1
1203EFZR1

Dimensions (mm)

Cermet Carbide PCD

Class
Honing
F7010
F7030
F620
F5010
F5020
UP20M
NX2525
NX4545
UTi20T
HTi10
MD220

Order Number

:Unstable Cutting

T : Chamfer Z : Strong

Coated
Shape

:General Cutting

Honing: E : Round F : Sharp S : Chamfer + Hone

20°

15°

F1
L1

S1

C065
SPARE PARTS
F001

TECHNICAL
DATA
G001

ROTATING TOOLS
Face Milling

øD8
øD1
øD7

Fig.3

øD9
W1

ø14

L8
L7

Fig.4
ø200
ø250

ø18

øD8
ø66.7
øD1
øD7

C H :15°

A.R :+19°
R.R :+5°

Type

T :+11°
I :+17°

Stock Number
R of Teeth

Order Number

Fine Pitch

Coarse Pitch

SE515-100A05R
-125B06R
-160C08R
-200C10R
-250C12R
SE515-100A07R
-125B09R
-160C11R
-200C14R
-250C18R

a
a

a
a
a
r
r
r
r
r

5
6
8
10
12
7
9
11
14
18

D1

D7

L1

D9

L7

D8

W1

L8

Tool
Weight
(kg)

100
125
160
200
250
100
125
160
200
250

108.9
133.6
168.3
208.0
257.8
108.9
133.6
168.3
208.0

257.8

50
63
63
63
63
50
63
63
63
63

32
40
40
60
60
32
40
40
60
60

25
32
28
32
32
25

32
28
32
32

17.5
56
56
140
180
17.5
56
56
140
180

14.4
16.4
16.4
25.7
25.7
14.4
16.4
16.4
25.7
25.7

8
9
9

14
14
8
9
9
14
14

2.3
3.5
5.6
8.6
14.0
2.3
3.5
5.6
8.6
14.0

Dimensions (mm)

z

c

ROTATING
TOOLS

15°

Max.
Depth
of Cut

Type
(Fig.)

11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5

1
2
3
4
4
1
2
3
4
4

ap

SPARE PARTS

x

FACE MILLING (HEAVY CUTTING)

øD8
øD1
øD7

Right hand tool holder only. Tolerance when setting with master insert.

Insert

x

c

v

b

Tool Holder
Number
z

Locator

Shim

Wedge-T

Wedge-S

Clamp Screw

Wrench

LS15T

TKY25T

SE515-100A05R
v

b

SPSE515R STSE515R CWSE545TR CWSE545SN

Ň

SE515-250C18R

RECOMMENDED CUTTING CONDITIONS
Work
Material

Hardness

P

Grade
F7030
NX4545

Mild Steel

UTi20T
UP20M

Work
Material

Cutting Speed Feed per Tooth
(m/min)
(mm/tooth)

M

300
(200 ņ 360)
0.2
(0.1 ņ 0.3)

< 180HB

240
(170 ņ 290)

Stainless
Steel

Hardness

Grade
UP20M

< 200HB

UTi20T

K

F5010 • F5020

Cast Iron

Tensile
Strength

HTi10

< 450N/mm2

F7030
NX4545

Carbon Steel
Alloy Steel

UTi20T

280 ņ 350HB

a
r

UTi20T

UTi20T

250
(170 ņ 300)
0.2
(0.1 ņ 0.3)

180 ņ 280HB

UP20M

C066

15°

ap

ap

carbide shim.

ø101.6
øD9
W1

15°

L7
L1 ±0.05

L7
L1 ±0.05

ø160

øD8
øD1
øD7

15°

L8

a 20°positive insert.
a High rake angle.
a High rigidity due to

ap

General Steel Stainless Steel Hardened Steel

øD9
W1

ø125

L1 ±0.05

Fig.2

øD9
W1

ø100

L8

Fig.1

L7

Cast Iron

Roughing

ap

Light Alloy

Finishing

L1 ±0.05

<HEAVY CUTTING>

L8

FACE MILLING
SE515

200
(140 ņ 240)
140
(100 ņ 170)

N Aluminium
Alloy

ņ

HTi10

Cutting Speed Feed per Tooth
(m/min)
(mm/tooth)
200
(140 ņ 240)
200
(130 ņ 240)
160

(110 ņ 190)
160
(110 ņ 190)
1000
(700 ņ 1200)

0.2
(0.1 ņ 0.3)

0.2
(0.1 ņ 0.3)

0.12
(0.05 ņ 0.2)

aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)
aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

0.15
(0.1 ņ 0.2)

: Inventory maintained. s : Inventory maintained in Japan.
: Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.


INSERTS
Work
Material

P

M
K
N

Steel
Stainless Steel
Cast Iron
Non-ferrous Metal

Cutting Conditions (Guide):
:Stable Cutting

Order Number

Cermet Carbide

Class
Honing
F7010
F7030
F620
F5010
F5020
UP20M
NX2525
NX4545
UTi20T
HTi10

Coated

Shape

a

SECN1504EFER1 C E
r s s a

1504EFTR1 C T

:Unstable Cutting

Dimensions (mm)
D1

S1

15.875 4.76 1.4 1.0

15.875 4.76 1.4 1.0

1504EFER1 E E

a

15.875 4.76 1.4 1.0

1504EFTR3 E T

[ a

a a a a

15.875 4.76 1.4 1.0

[

a

15.875 4.76 1.4 ņ

a

1504EFSR1 E S

a

a a

F1

15.875 4.76 1.4 1.0
a

a

Geometry

F1 Re

SEEN1504EFFR1 E F

1504EFTR1 E T

*

: General Cutting

Honing: E : Round F : Sharp S : Chamfer + Hone
T : Chamfer

15.875 4.76 1.4 1.0

Re
20°

15°
D1

S1

c
F1

*

SEEN1504EFTR3

WIPER INSERTS
Dimensions (mm)

HTi05T

WEC53EFER5C

C E

a

53EFTR5C

C T

L1

L2

S1

Geometry

Re

15.875 16.903 4.76 1.0
15.875 16.903 4.76 1.0
Re

Re

15°

20°

5

S1

L1

ROTATING
TOOLS

R500
a

FACE MILLING (HEAVY CUTTING)

Order Number

L2

Shape

Class
Honing
NX2525

Cermet Carbide

C067
SPARE PARTS

F001

TECHNICAL
DATA
G001


ROTATING TOOLS

Fig.4

y & 125ņ & 250

C H :15°
A.R :+13°
R.R :-2°

C H :15°
A.R :+13°
R.R :+1°

T :+2°
I :+13°

c

ROTATING
TOOLS

x

øD8
ø66.7
øD1
øD2

T :+4°
I :+12°

ø200
ø250

ø101.6
øD9
W1

ø18

15°

øD8
øD1
øD2

15°

L1 ±0.05

Right hand tool holder only. Tolerance when setting with master insert.

Stock Number
R of Teeth

Order Number

ap

iron machining.
y & 80 ņ & 100

L7
ap

ø14

L1 ±0.05

øD9
W1

L7

ø160

15°

L8

Fig.3

øD8
øD1
øD2

L7

prevents chattering.
a Multi insert design.
a For high feed cast

15°

L8

øD8
øD1
øD2

a 11°positive insert.
a Large axial angle

L8

ø125

ap

General Steel Stainless Steel Hardened Steel

øD9

W1

Fig.2

øD9
W1

ø80
ø100

L1 ±0.05

Fig.1

Face Milling

L7

Cast Iron

Roughing

ap

Light Alloy

Finishing

L1 ±0.05

<HIGH FEED CUTTING FOR CAST IRON>

L8

FACE MILLING
FBP415

D1

D2

L1

D9

L7

D8

W1

L8

Tool
Weight
(kg)

Dimensions (mm)

Max.

Depth
of Cut

ap

Type
(Fig.)

FBP415-080A08R

a

8

80

85.3

50

27

22

13.5

12.4

7

1.5

8.5

1

-100A10R

a

10

100

105.2

50

32

25

17.5

14.4

8

2.7

8.5

1

-125B14R

a

14

125

130.4

63

40

32

56

16.4

9

3.6

8.5

2

-160C18R

a

18

160

165.4

63

40

29

56

16.4

9

5.8

8.5

3

-200C22R

a

22

200

205.4

63

60

32

140

25.7

14

8.6

8.5

4

-250C28R

a

28

250

255.3

63

60

32

180

25.7

14

14.0

8.5

4

Insert
v

z

SPARE PARTS
z

x

c

v

FACE MILLING (HIGH FEED CUTTING FOR CAST IRON)

Tool Holder
Number

FBP415-080A08R
Ň

Shim

Wedge-T

Clamp
Screw

Shim
Screw

Wrench
(Clamp Screw)

Wrench
(Shim)

STSP415R

CWSP415TR

LS10T

TS32

TKY25T

TKY08F

FBP415-250C28R

C068
a

: Inventory maintained. s : Inventory maintained in Japan.


INSERTS
K

Cast Iron

Cutting Conditions (Guide):

:Stable Cutting

Work
Material

:Unstable Cutting

Order Number

SPEN1203EEER1

E E

1203EETR1

E T

a a

L1

L2

a

ņ

ņ

12.7 3.175

1.4

ņ

ņ

12.7 3.175

1.4

ņ

ņ

12.7 3.175

1.4

s

N E s s

SPNN1203EEER1

Dimensions (mm)

Carbide CBN
HTi10
HTi05T

MB710

Class
Honing
F5010
F5020

Coated
Shape

:General Cutting

Honing: E : Round T : Chamfer

s

D1

S1

Geometry

F1

F1

MB710
11°
15°

D1

SPER1203EEER-JS

E E

a s

ņ

ņ

12.7 3.175

1.4

S1

F1

11°

42EETR10C

C E

a

12.7 15.163

ņ

3.175 10

C T

a

12.7 15.163

ņ

3.175 10

R500

WPC42EEER10C

15°

S1

L2

15°

D1

11°

F1

L1

S1

Tensile Strength
< 200N/mm

K
Cast Iron

2

250ņ350N/mm2

< 450N/mm

2

Ductile
Cast Iron
500ņ800N/mm2

Grade

Cutting Speed
(m/min)

Feed per Tooth

(mm/tooth)

HTi10

200 (140ņ240)

0.2 (0.1ņ 0.3)

F5010 • F5020

250 (170ņ300)

0.2 (0.1ņ 0.3)

MB710

500 (300ņ900)

0.15 (0.05ņ0.25)

HTi10

160 (110 ņ190)

0.15 (0.1ņ0.2)

F5010 • F5020

200 (130ņ240)

0.2 (0.1ņ 0.3)

F5010 • F5020

160 (110 ņ190)

0.2 (0.1ņ0.3)

MB710

200 (100ņ300)

0.15 (0.05ņ0.25)

aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)
aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

FACE MILLING (HIGH FEED CUTTING FOR CAST IRON)

Work Material

ROTATING
TOOLS

RECOMMENDED CUTTING CONDITIONS

C069
SPARE PARTS
F001

TECHNICAL
DATA
G001


ROTATING TOOLS

C H :7°
A.R :+15°
R.R :+12°

ø200
ø250

ø101.6
øD9
W1

L1 ±0.05

L8
ø18

øD8
øD1
øD2

7°

7°

Right hand tool holder only. Tolerance when setting with master insert.
Stock Number
R of Teeth

Tool
Weight
(kg)

Dimensions (mm)
D1

D2

L1

D9

L7

D8

W1

13.5

12.4

L8

Max.
Depth
of Cut

Type
(Fig.)

9

1

ap

BF407-080A05R

a

5

80

82.8

50

27

22

-100A06R

a

6

100

102.8

63

32

25

17.5

14.4

8

2.3

9

1

-125B08R

a

8

125

127.7

63

40

32

56

16.4

9

2.8

9

2

-160C10R

a

10

160

162.7

63

40

29

56

16.4

9

5.0

9

3

-200C12R

a

12

200

202.4

63

60

32

140

25.7

14

8.0

9

4

-250C16R

a

16

250

252.4

63

60

32

180

25.7

14

13.1

9

4

INSERTS

Work
Material

SFAN1203ZFFR2

A F

a

SFCN1203ZFFR2

C F

a

MD220

Class
Honing
HTi10

Order Number

7

1.1

RECOMMENDED CUTTING CONDITIONS
Carbide PCD

ROTATING
TOOLS

ap L7

ap
øD8
ø66.7
øD1

øD2

T :+14°
I :+14°

Order Number

FACE MILLING (GENERAL CUTTING FOR ALUMINIUM ALLOY)

Fig.4
L7

relief angle.
a Suitable for light
alloy machining.

ø14

øD9
W1

ø160

7°

L7

a 25°positive insert.
Fig.3
a High rake and

øD8
øD1
øD2

7°

ap

øD8
øD1
øD2

øD9
W1

L1 ±0.05

Fig.2
ø125
L1 ±0.05

ø80
ø100

L8

øD9
W1

Fig.1

General Steel Stainless Steel Hardened Steel

Face Milling

L1 ±0.05

Cast Iron

Roughing

ap L7

Light Alloy

Finishing

L8

<GENERAL CUTTING FOR ALUMINIUM ALLOY>

L8

FACE MILLING
BF407

Geometry

s

2.4

Silicon (%)

N

Grade
HTi10

< 2%
MD220

Aluminium
Alloy

HTi10
10% Max.
MD220

25°
12.70 4°

HTi10

3.175

15% Max.
MD220

WFC42ZFER2

C E

a

NP-WFC42ZFER2

C E

s

Cutting Speed Feed per Tooth
(m/min)
(mm/tooth)
1000
(800 ņ 1200)
1000
(800 ņ 1200)

0.15
(0.1 ņ 0.25)
0.15
(0.05 ņ 0.25)

650
(500 ņ 800)
1000
(800 ņ 1200)

0.1
(0.05 ņ 0.15)

150
(100 ņ 200)
600
(400 ņ 800)

0.15
(0.05 ņ 0.25)
0.15
(0.05 ņ 0.25)

aRevolution (min =(1000×Cutting Speed)÷(3.14×& D1)
aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
-1)

12.40
2.4

NP-WFC
25°
2.4

3.175

SPARE PARTS
z

x

c

Tool Holder
Number

BF407-080A05R
BF407-100A06R

x
z

Wedge

Clamp Screw

Clamp Screw

Wrench

CWSF407TR1

LS15T

CAS51T

TKY25T

CWSF407TR2

LS15T

CAS51T

TKY25T

Insert
c

Plug

BF407-125B08R
Ň

BF407-315C18R

C070
a

: Inventory maintained. s : Inventory maintained in Japan.

SPARE PARTS
F001

TECHNICAL
DATA
G001