Hyundai al catalogue 2015

ALUMINUM
FORMWORK SYSTEM
Technology for a Better Tomorrow

HYUNDAI ALUMINUM CO., LTD.



CONTENTS
Company Introduction
06History
07 WHY HYUNDAI FORM?
08 Manufacturing Plants
09 Manufacturing Procedure

Product Descriptions
10 Specific Information
11Components
■ Wall & Slab
■ Beam
■ Staircase
■ Accessories

16 Installation & Dismantlement
■ Installation of Wall and Slab Panels
■ Dismantlement of Wall and Slab Panels
■ Installation of Staircase Formworks

19 5-day Work

Construction Cases & Lists

20 Oversea Project
26 Domestic Project
36 Oversea Project List
37 Domestic Project List


HYUNDAI

ALUMINUM
World Best
Aluminum Solution Company

Company name

Hyundai Aluminum Co., Ltd.

Business areas

Aluminum Formwork System,
Aluminum Window and
construction materials

Date of establishment

June 1978

CEO

Park, Sang-Woo

About
HYUNDAI ALUMINUM CO., LTD. is very proud to introduce our remarkable accomplishments
throughout the world which have been fully supported by the high end technologies in
the field of aluminum formwork, aluminum curtain walls, windows & doors, and other
industrial products.
Since we established our business in 1978, we have faced a lot of challenges to meet
our clients’ requirements and satisfaction. And those challenges have made us strong
and highly competitive in the business.
Hyundai Aluminum Co., Ltd. can provide you the best solution with our total service
system covering design, production, fabrication, packing, delivery, installation, and
maintenance of our products. Our on-going or previous projects and products can be
good references for our accumulated reputation in our work.
We apply the best available technology when we make our products based on our
philosophy. You can rely on our professionalism in both knowledge and experience that
will provide you the satisfaction and confidence.


Company
Introduction
History
1978

2002

Established as a division of Hyundai Engineering &
Construction Co., Ltd. in Hyundai Group
(Architectural Materials Division)

Established Hyundai Aluminum Industry Co., Ltd.

as an independent company from
Korea Industrial Development Co., Ltd.

1980

2004

Set up the technical cooperation with ALCAN in
Canada and started the production of anodizing.

Merged into Doosan Industrial Development Co., Ltd.

1982
Set up the technical cooperation with AWA in U.S.A and
completed the installation of automatic painting line.

1987

2005
Established Hyundai Aluminum Co., Ltd.
as a subsidiary of Dongyang Gangchul Co., Ltd.

2006
Established Hyundai Aluminum VINA in Vietnam

Established Hyundai Aluminum Industry Co., Ltd.
as a subsidiary of Hyundai Business Group.

2008

1988

Equipped and operated full production line (Dies, Billet
Casting, Extrusion, CNC Fabrication, Painting & Assembly)

Awarded Flour Polymer Extrusion Coating Applicator
Certificate by PPG industries.

2009

1989

Total weight 10,000t/per year

Equipped Extrusion Press (3,600 tons)

2010

1992

Total weight 12,000t/per year
Awarded TCVN 5838-5842:1994 (ISO6362/1-5:1986-1991)

Equipped Extrusion Press (1,800 tons)
- Operated the vertical anodizing shop
- Equipped CNC fabrication machine

2011

1995

Awarded ISO 9001 Certificate for design, development,
production, installation & servicing for aluminum extrusion
bars & assembled windows, curtain wall systems.

1998
Merged into Korea Industrial Development Co., Ltd.
as a division of Hyundai Aluminum.

Total weight 13,000t/per year
Opened Hyundai Aluminum VINA - Hanoi Office

2012
Total weight 16,000t/per year

2013
Total weight 20,000t/per year

2014
Total weight 32,000t/per year

HYUNDAI ALUMINUM

6


1

Product Descriptions

Company Introduction

Construction Cases & Lists

History / WHY HYUNDAI FORM?
Manufacturing Plants
Manufacturing Procedure

Less Construction Budget
HYUNDAI FORM has advanced dismantling system. The formworks can be removed in 4~5
working cycle days per floor. It will definitely save our client’s labor cost and construction
period. HYUNDAI FORM can be reused more than 200 times.
Therefore, the client saves more money every time when the formworks are reused.

Premium Quality
HYUNDAI FORM is made through extrusion process. The surface of concrete wall or slab
will be flat and smooth. It does not require any heavy plaster work. As a result, it even
saves cost on plaster.

Short Construction Period
The installation and dismantlement of HYUNDAI FORM are easy. Our clients don’t have
to have specialized skills compared to other formwork system. Working cycle is only 4~5
days per floor.

Reliable Safety
HYUNDAI FORM provides wider and cleaner working environment compared to other
construction sites. Light weight of HYUNDAI FORM is great in mobility, and the convenient installation process of HYUNDAI FORM ensures the safety for workers during the
installation and disassembly.

Aluminum Formwork System

WHY
HYUNDAI
FORM?

7


www.hyundaiform.com

Manufacturing
Plants

We were given benefits by valuable techniques and
on-site experience from companies such as Hyundai
Group and other companies in Ulsan where the most
of their plants are located.
HYUNDAI ALUMINUM CO., LTD. constructed multiple
plants and established a corporation HYUNDAI VINA
in Hanoi, Vietnam to satisfy our clients’ increasing
demands.
HYUNDAI VINA will be a steppingstone to reach out
to our clients around the world.

Factory in Eonyang

Factory in Nonsan

Factory 1 in Daejeon

Factory 2 in Daejeon

HYUNDAI ALUMINUM

8

HYUNDAI VINA


1

Product Descriptions

Company Introduction

Construction Cases & Lists

History / WHY HYUNDAI FORM?

Manufacturing Plants
Manufacturing Procedure

Manufacturing Procedure

1 Melting

2 Billets

3 Billet Cutting

4 Moulding

5 Extruding

6 Cutting

7 Punching

8 Welding

1. Gather up metal scraps and melt them in the furnace
2. The melted metal scraps become billets after the processing
4. The billets will be shaped differently by various types of moulds
5. When a billet goes through a designated mould, a product will be extruded
6. The extruded products will be cut into the right sizes
7. Some products will be punched to make fastening holes
8. Some products require additional welding works
9. Finalized products will be coated with release agent
9 Coating

Aluminum Formwork System

3. The prepared billets are cut into appropriate dimension

9


Product
Descriptions
Specific Information

HYUNDAI ALUMINUM

10

• Raw Material

Aluminum Extrusion : Aluminum A6061-T6

• Fabrication

Cutting, welding, CNC, and pressing

• Coating

KOTEC-701SN (Acrylic)

• Wall Panel

Width 600mm/450mm/300mm X Height 2,450mm X Thickness 66mm

• Slab Panel

Width 600mm/450mm/300mm X Length 1,200mm X Thickness 66mm


Company Introduction

2

Construction Cases & Lists

Product Descriptions

Specific Information
Components

5-day Work

Installation & Dismantlement

Components
■ Wall & Slab
Hyundai Form’s aluminum panels for wall and slab can endure significant amount of load while pouring
the concrete, and it precisely form the structure components for smooth construction phase

2. Slab Deck(D)

600/500/450/400*300 X 2,450mm

600/500/450/400*300 X 1,200mm

Maximum Weight 30kg

Maximum Weight 13kg

Thickness

Thickness

66mm

3. Soffit Length(S.L) / Soffit Length Corner(S.C)
(D)100*(H)100~225*(L)600~2,400mm
Maximum Weigh

15kg

66mm

Aluminum Formwork System

1. Wall Panel(W)

11


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■ Beam
These components for the beam are assembled together to make solid beams.

4. Middle Beam/End Beam(MB/EB)
(D)150*(H)125*(L)600/900/1,150/1,300
Maximum Weigh

9kg

5. Deck Prop(DP)
HYUNDAI ALUMINUM

12

6. Beam Joint(BJ)

(D)150*(L)300*(H)125
Maximum Weigh

(L)350mm
2kg

Maximum Weigh

0.729kg


Company Introduction

2

Construction Cases & Lists

Product Descriptions

Specific Information

Components

5-day Work

Installation & Dismantlement

■ Staircase
The delicacy of the components of the stairs is produced with our engineer’s precision, and each part
are installed according to our design to create durable stairways.

7. Special Step Panel(SSP)

8. Step Panel(SP)

9. Step Cap Panel(SCP)

10. Step Angle(SA)

Length and weight vary

The staircase formwork is customized according to specifications of each site.
It is easy to install with exclusive and rigid appearance in any construction site.

Aluminum Formwork System

Length and weight vary

13


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■ Accessories
Pins and ties are used to hold the formwork firmly while pouring the concrete, and they are the most
essential components for our strategic and advanced formwork system

11. Stub Pin / Wedge Pin / Long Pin
Weight 0.074kg / 0.021kg / 0.224kg

Stub pin and wedge pin are used to interlock wall panels and slab panels together.
Beam pin and wedge pin are used to interlock deck prop (DP) with end beam (EB) and middle beam (MB)

HYUNDAI ALUMINUM

14

12. Reusable Flat Tie / PVC Sleeve / Integral Type / Aluminum Bracket
Weight 0.125kg / 0.76kg / 0.32kg / 0.5kg

Flat tie is used to interlock the wall panel with the opposite side wall panel.
A PVC sleeve is combined with a flat tie to protect the flat tie from decaying caused by the casted concrete.
Various sizes are available.


Company Introduction

2

Construction Cases & Lists

Product Descriptions

Specific Information

Components

5-day Work

Installation & Dismantlement

14. System Support

Type

Length(M)

Weight(kg)

Type

Length(mm)

Width(mm)

V1

1,800~3,200

10.9

HP

2,863~4,062

103

V2

2,000~3,400

11.5

V3

2,400~3,800

12.5

V4

2,600~4,000

13

15. Wall Platform / Slab Platform / Elevator Platform
Each platform works on the external walls, slabs, and elevators.
Each platform will be mounted and fixed on the concrete surface when in use.

Aluminum Formwork System

13. Steel Support

15

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Installation & Dismantlement
■ Installation of Wall and Slab Panels
We use SL(Soffit Lengths), end beam(EB), and middle beam(MB) components to connect wall and slab
components together firmly

1. Installation of wall panels

2. Installation of soffit lengths (SL)
and soffit corners (SC)

3. Installation of standard deck panels

HYUNDAI ALUMINUM

16

4. Installation of end beams (EB)
and middle beams (MB)


Company Introduction

2

Construction Cases & Lists

Product Descriptions

Specific Information
Components

5-day Work

Installation & Dismantlement

■ Dismantlement of Wall and Slab Panels
Dismantling process require the wall panels to be disassembled first, then beams, slabs, and SL

1. Dismantlement of wall panels

2. Dismantlement of beams

Aluminum Formwork System

3. Dismantlement of slab panels

4. Dismantlement of soffit length

17


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■ Installation of Staircase Formworks
We create the basic frame guideline with SL for stairs, and step panels(SP), special step panels(SSP), and
step angles(SA) are installed accordingly

1. Installation of kickers

2. Installation of soffit length for stairs

3. Installation of step panels (SP)
and special step panels (SSP)

HYUNDAI ALUMINUM

18

4. Installation of step angles (SA)


Company Introduction

2

Construction Cases & Lists

Product Descriptions

Specific Information
Components

5-day Work

Installation & Dismantlement

5-day Work
With our advanced Hyundai Aluminum formwork system, the construction phase for 1 floor can be reduced to 5 days.

1st Day
Lining up structural lines and installation
of reinforcing bars

2nd Day
Installation of wall panels

3rd Day
Installation of deck panels

4th Day

5th Day
Casting and curing of the concrete

Aluminum Formwork System

Installation of reinforcing bars on the slab panels
before casting the concrete

19


Construction
Cases
Oversea Project
We have various international projects worldwide such as projects in the U.S., Malaysia, Singapore, China, and more.

BRINDERSON TOWER,

IRVINE,CA.,U.S.A
CONTRACTOR
BRINDERSON CONSTRUCTION CO.,LTD
BUILDING STORIES
13 STORIES

HYUNDAI ALUMINUM

20

TWO UNION SQUARE,
SEATTLE,WA., U.S.A
CONTRACTOR
TURNER CONSTRUCTION CO., LTD
BUILDING STORIES
56 STORIES


Product Descriptions

3

Construction Cases & Lists

Oversea Project
Domestic Project
Oversea & Domestic Project List

1420 FIFTH AVENUE,
SEATTLE,WA.,U.S.A

CONTRACTOR
SELLEN CONSTRUCTION
BUILDING STORIES
44 STORIES

LINE CONDOMINIUM
SINGAPORE
CONTRACTOR
SL
BUILDING STORIES
21 STORIES

Aluminum Formwork System

Company Introduction

21


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JINGYIN MANSION BUILDING,
SHANGHAI, CHINA
CONTRACTOR
JINGYIN MANSION BUILDING & DEV.CO., LTD.
BUILDING STORIES
39 STORIES

HYUNDAI ALUMINUM

22

WORLD FINANCE TOWER,
SHANGHAI, CHINA
CONTRACTOR
SHANGHAI NEW WORLD CONSTRUCTION
DEVELOPMENT CO., LTD.
BUILDING STORIES
43 STORIES


Product Descriptions

3

Construction Cases & Lists

Oversea Project
Domestic Project
Oversea & Domestic Project List

PUDONG GOVERNMENT
OFFICE CENTER,
SHANGHAI, CHINA
CONTRACTOR
SHANGHAI PUDONG NEW AREA
ADMINISTRATION COMMISION
BUILDING STORIES
22 STORIES /5 STORIES X 6
39 STORIES

INDUSTRIAL COMMERCIAL
BANK, BEIJING, CHINA
CONTRACTOR
INDUSTRIAL COMMERCIAL BANK
BUILDING STORIES
11X2 STORIES

JAZZ RESIDENCE,
PENANG, MALAYSIA
CONTRACTOR
LCS VENTURE
BUILDING STORIES
40 STORIES

Aluminum Formwork System

Company Introduction

23


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BURJ KHALIFA,
DUBAI
CONTRACTOR
SAMSUNG C&T CORPORATION
BUILDING STORIES
160 STORIES

HYUNDAI ALUMINUM

24

KEANGNAM HANOI
LANDMARK TOWER,
HANOI, VIETNAM
CONTRACTOR
KEANGNAM ENTERPRISES CO., LTD.
BUILDING STORIES
48 STORIES X 2 BUILDINGS,
70 STORIES X 1 BUILDING


Product Descriptions

3

Construction Cases & Lists

Oversea Project
Domestic Project
Oversea & Domestic Project List

AZERSU PROJECT
AZERBAIZAN
CONTRACTOR
Halla E&C
BUILDING STORIES

22 STORIES

CYBERJAYA SQUARE
MOLAYS’A
CONTRACTOR
Binastra
BUILDING STORIES
39 STORIES

Aluminum Formwork System

Company Introduction

25