Tài liệu Start-Up 09/2004 Edition pdf

Start-Up 09/2004 Edition



Start-Up 09/2004 Edition
simodrive
SIMODRIVE base line A









Valid for
Servo Drive
SIMODRIVE base line A
09. 2004 Edition
SIMODRIVE base line A
Start-Up
Technical Manual
Introduction
1

Installation
2

Technical description
3
Servomotor
4












SIMODRIVE base line A
®
Documentation
Key to editions

The editions listed below have been published prior to the current edition.

The column headed "Note" lists the amended sections, with reference to the previous edition.

Marking of edition in the "Note" column:

A .... New documentation.
B .... Unrevised reprint with new order number
C .... Revised edition of new issue.


Edition Order No. Note
2003.09 6SN1197-0AB21-0BP0 C
2004.09 6SN1197-0AB21-0BP1 C





Copyright Siemens AG 2004. All right reserved

The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model, are
reserved.



Exclusion of liability

We have checked that the contents of this document correspond to
the hardware and software described. Nonetheless, differences
might exist and we cannot therefore guarantee that they are
completely identical. The information contained in this document is
reviewed regularly and any necessary changes will be included in

the next edition. We welcome suggestions for improvement.



© Siemens AG, 2004
Subject to technical changes without notice.


Siemens-Aktiengesellschaft.

SIMODRIVE base line A


Trademarks
SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIMODRIVE®, SINUMERIK® and SIMOTION®
are registered trademarks of SIEMENS AG.
Other names in this publication might be trademarks whose use by a third party for his own
purposes may violate the rights of the registered holder.


Safety Guidelines

This Manual contains notices intended to ensure your personal safety, as well
as to protect products and connected equipment against damage. Safety
notices are highlighted by a warning triangle and presented in the following
categories depending on the degree of risk involved:
!

Danger
Indicates an imminently hazardous situation which, if not avoided, will result

in death or serious injury or in substantial property damage.

!

Warning
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury or in substantial property damage.

!

Caution
Used with the safety alert symbol indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury or in property damage.


Caution
Used without safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.


Notice
Indicates important information relating to the product or highlights part of the
documentation for special attention.


Qualified Person

The unit may only be started up and operated by a qualified person or
persons. Qualified persons as referred to in the safety guidelines in this
document are those who are authorized to start up, earth and label units,

systems and circuits in accordance with relevant safety standards.
Proper use

Please note the following:
!

Warning
The unit may be used only for the applications described in the catalog or the
technical description, and only in combination with the equipment,
components and devices of other manufactures as far as this is
recommended or permitted by Siemens.
This product must be transported, stored and installed, and maintained and
operated with care to ensure that it functions correctly and safely.

Contents


Contents


1.

INTRODUCTION ............................................................................................................... 1-1

1.1.

Components of SIMODRIVE base line A....................................................................... 1-1

1.2.

Technical data................................................................................................................ 1-3

1.3.

Order number................................................................................................................. 1-5

2.

INSTALLATION................................................................................................................. 2-1

2.1.

Installation of SIMODRIVE base line A.......................................................................... 2-1

2.2.

Installation of accessories .............................................................................................. 2-4

2.3.

Commissioning of SIMODRIVE base line A .................................................................. 2-5

2.4.

Interfaces and cabling .................................................................................................... 2-7

2.5.

Cable connection ......................................................................................................... 2-10

2.6.

Interface description..................................................................................................... 2-11

2.6.1.

Control module interface....................................................................................... 2-11

2.6.1.1. Pole pair numbers ............................................................................................................ 2-12

2.6.1.2. Current controller settings ................................................................................................ 2-12

2.6.1.3. Position feedback interface - X391/X392 ......................................................................... 2-13

2.6.1.4. Encoder interface - X311/X312 ........................................................................................ 2-13

2.6.1.5. Drift compensation － Drift potentiometer ........................................................................ 2-14

2.6.1.6. Tachometer －Potentiometer .......................................................................................... 2-14

2.6.1.7. Proportional gain － K
P
potentiometer.............................................................................. 2-15

2.6.1.8. Integral action time － T
N
potentiometer........................................................................... 2-15

2.6.1.9. Speed setpoint & controller enable interface - X321/X322............................................... 2-16

2.6.2.

Infeed module interface ........................................................................................ 2-17

2.6.2.1. Grounding of electronics power supply - X131................................................................. 2-17

2.6.2.2. Enable interface terminals - X141A.................................................................................. 2-17

2.7.

Power supply................................................................................................................ 2-18

2.8.

Grounding..................................................................................................................... 2-26

3.

TECHNICAL DESCRIPTION ............................................................................................ 3-1

3.1.

Closed-loop control with resolver ................................................................................... 3-1

3.2.

Infeed module ................................................................................................................ 3-2

3.3.

Control module............................................................................................................... 3-4

4.

SERVOMOTOR................................................................................................................. 4-1















SIMODRIVE base line A Start-Up 1-1
1. Introduction

1.1. Components of SIMODRIVE base line A


What is SIMODRIVE SIMODRIVE base line A is a compact AC servo drive. It applies to
base line A economical CNC lathe, milling machine and drilling machine. It can also
be adapted to control diverse production machines.

Components SIMODRIVE base line A is designed in a compact structure. The internal
parts include following modules:
●
Control module
●
Infeed module
●
Power module


Fig.1-1 SIMODRIVE base line A (1-axis/2-axes module, V1/V2)


SIMODRIVE base line A SIMODRIVE base line A can be ordered with the following two
versions: versions:
●
V1: 1-axis version, motor static torque of 6Nm, 11Nm, 8Nm, 16Nm;
●
V2: 2-axes version, motor static torque of 3+3Nm, 3+6Nm, 3+8Nm,
6Nm+8Nm, 6+6Nm, 8+8Nm.



SIMODRIVE base line A SIMODRIVE base line A is mainly used together with SINUMERIK
application 802C and SINUMERIK 802C base line at present. With the application
of SIMODRIVE base line A, this solution shows an outstanding
performance price ratio.
Introduction

1-2 SIMODRIVE base line A Start-Up
SIEMENS 1FK7 AC (4-pole pairs) servomotor is supplied to configure
with SIMODRIVE base line A. The major difference between
SIMODRIVE base line A and SIMODRIVE baseline is that
SIMODRIVE base line A is used with an adjustable combination of
1FK7 servo motors with 4-pole pairs resolver encoder, while the
SIMODRIVE base line is used with a fixed combination of 1FK7 servo
motors with 1-pole pair resolver encoder.

Fig. 1-2 SIMODRIVE base line A and CNC system



Notice:

The servo motors used in Simodrive base line are inapplicable for
Simodrive base line A.
Introduction

SIMODRIVE base line A Start-Up 1-3
1.2. Technical data


Connected load Table 1-1 Connected load
Parameter Min Type Max Unit Remarks
Supply voltage 360

400/ 415 456 V Power
derating in

case of
under 360V
Input frequency 45 50 66 Hz
Output power of infeed
module
5 10 KW
Current consumption
of 1-axis power
module
9 18 A V1
Current consumption
of 2-axes power
module
5/axis 10/axis A V2


Mechanical data Table 1-2 Mechanical data
Parameter
Dimension
( W x H x D, mm)
Weight
(Kg)
Remarks
1-axis
SIMODRIVE base line A
110 x 483 x 271 11 V1
2-axes
SIMODRIVE base line A
110 x 483 x 271 11.5 V2

Environment
operating conditions Table 1-3 Operating environment
Parameter Description Remarks
Temperature
range
0°C ~ +40°C，Max.+55°C；
Power derating in
range of 40°C～+55°C
Annual average:
U=75%；t
d
=17°C
For 30 days (24h) in one year:
U=95%; t
d
=24°C; these days
should be naturally distributed
over the whole year.
Relative
humidity
On all other days (<24h) but
still maintaining the annual
average: U=85%；t
d
=24°C
t
d
: dew point;
U: relative humidity

Height above
sea level
1000m，Max. 2000m；
Power derating in
range 1000m ～2000m
Atmospheric
pressure
Min. 860 mbar (86kPa)；
Max. 1080 mbar (108kPa)

Applicable
standards
DIN IEC 68-2-1
DIN IEC 68-2-2
DIN IEC 68-2-3
DIN VDE0160 5.2.1.3
EN50178


Introduction

1-4 SIMODRIVE base line A Start-Up
Transport and
storage conditions Table 1-4 Transport and storage conditions
Designation Description Remarks
Temperature
range
-40℃～+70℃

Annual average:

U=75%；t
d
=17°C
For 30 days (24h) over the
year: U=95%; t
d
=24°C; these
days should be naturally
distributed over the year.
Relative
humidity
For other days (<24h):
U=85%；t
d
=24°C;
but it should accord with the
annual average
t
d
: dew point;
U: relative humidity
Applicable
standards
DIN IEC 68-2-1
DIN IEC 68-2-2
DIN IEC 68-2-3
DIN VDE0160 5.2.1.3
EN50178

Protection class IP20 according to DIN EN 60529.


Introduction

SIMODRIVE base line A Start-Up 1-5
1.3. Order number


General SIMODRIVE base line A is delivered in 2 basic versions. They are
adapted to the machine tools with 1-axis and 2-axes control respectively.
Other versions of configurations are also available on customer’s request.
Moreover, the accessories and cables should be ordered separately by
the customers. The order numbers are as follows:

Table 1-5 Order number
No. Designation MLFB Remarks
1 V1: 1-axis module
6FC5548-0AC21-0AA0
2 V2: 2-axes module
6FC5548-0AC22-0AA0
3 Position feedback cable
6FX5002-2CJ00-1
□□
0

□□:

AF – 5 m;
AH – 7 m;
BA – 10 m;
BF – 15 m;
4 Speed setpoint cable
6FX2002-3AD01-1
□□
0

□□
:
AB – 1 m;
AD – 3 m;
AF – 5 m;
AH – 7 m;
BA – 10 m;
BF – 15 m;
5 Encoder cable
6FX5002-2CF02-1
□□
0

□□
:
AF – 5 m;
BA – 10 m;
BF – 15 m;
6 Motor power cable
6FX5002-5
□

A01-1
□□
0

□
:
AF – 5 m;
BA – 10 m;
BF – 15 m;
BJ – 18 m;
CF – 25 m;
□□
:

A – without brake and overall
shield;
C – without brake, with overall
shield;
B – with brake, without overall
shield;
D – with brake and overall
shield;
7 Transformer JBK3 See table 2-8.
4AU3695-0SB10-0CN2 Protection class IP00
4AU3695-0SB12-0CN2 Protection class IP23
8 SIEMENS matching
transformer (8.2kW)
4AU3695-0SB18-0CN2 Protection class IP20
9 SIEMENS filter 6SN1111-0AA01-1BA0
1FK7042-5AF71-1S

□
0
1FK7060-5AF71-1S
□
0
1FK7063-5AF71-1S
□
0
1FK7080-5AF71-1S
□
0
10 1FK7 motor
1FK7083-5AF71-1S
□
0
□
:
A – with key/without brake;
B – with key/with brake;
G – plain shaft/without brake;
H – plain shaft /with brake;