Tài liệu Chemical Tooling Aids pdf

B PrecisionGroundPlatesandFlatBars
C LiftingandClampingDevices
D GuideElements
E GroundPrecisionComponents
F Springs
G Elastomer-Bars,-Sheets,-Sections
H FIBROChemicalToolingAids
 ToolingResin,MetalAdhesives,
 DegreasingAgent,CorrosionProtectionAgent,Oils
J PeripheralEquipment
K SlideUnits
L StandardPartsforMouldMaking
A DieSets
2·9209·3·1
°
ChemicalToolingAids
H
3
subjecttoalterations
 FIBROLIT
®
ToolingResins
 andMetalAdhesives
FIBROLIT
®
ChemicalToolingAidsare
offeredasacomprehensiverangeof
reliableagents,specificallydevelopedfor
therequirementsofthetoolmakingtrade,
andcloselyintegratedwithotherFIBRO
products.

QuitecategoricallytheFIBROLIT
®
bonding
techniquereliesonfirstprinciplesonly
fortheattainmentofabsolutealignment
accuracy.Whichcouldbecalledthe
verycriterionofmodernhigh-precision
toolmakingbutofteninthepastinvolved
theaccumulationofmanysmallerrors
fromconventionaldiemakingsteps.And
attemptsatcompensationonthebench.
Compromises.
TheFIBROLIT
®
-Conceptachievesperfectdie
alignmentbywayofepoxy-bondingofvital
diecomponents,freefromclampingstress
andheatdistortion,pressfitshrinkages
anderrorsarisingfromfaultymachine
toolgeometry.Andwithoutrecourse
tosophisticated,expensivetoolroom
machines,thussavingbothcapacityand
costs.
SuccessfulapplicationoftheFIBROLIT
®

bondingtechniquehoweverdoesdepend
ontheobservanceofafewguidelines.
Thesearefullyexplainedinthissection.
Aquaintobstaclemakesitselffeltattimes:

conservatism,rooteddeeplyinthetraditions
ofthetoolmakingtrade,scepticalofnew
ideasthatoftenpromisemuch…butkeep
little!
Inconvincingcontrast,theFIBROLIT
®
-
Conceptoffersuncompromisingsuccess
indeed.Thisisborneoutbytheunreserved
acclaimfromtoolmakingexpertsalloverthe
world.
2·2701·5
°
H
4
subjecttoalterations
Contents
2·2702·9· 3
°
TechnicalData: H
6
FIBROLIT
®
-ZWOandFIBROFIX
®
-SECHS
Page
FIBROLIT
®
-ZWO280.02andHardener280.05 H

7
–atwocomponentcastingresinonepoxyresin
basis,exhibitinghighstrengthandexcellentsliding
properties
280.02
280.05
FIBROFIX
®
-SECHS280.08 H
7
–propertiesidenticalwiththoseof280.02
6InjectionCartridgesandhardenerampoulesand
stirringrod
280.08
InjectionGun H
7–
H
9
–fortheinjectingofcastingresin
FIBROFIX
®
-SECHS280.08
andmetaladhesiveFIBROLIT
®
MK281.15
280.09
TechnicalData: H
8
FIBROLIT
®

MK
ThinningAgentforFIBROLIT
®
ZWO
ThinningAgent280.24 H
9
–forreducingviscosityof
FIBROLIT
®
-ZWO
280.24
FIBROLIT
®
-MK281.01 H
9
–twocomponentmetaladhesive
onepoxyresinbasis
281.01
FIBROLIT
®
-MK281.15 H
9
–twocomponentmetaladhesiveonepoxyresin
basis;6injectioncartridgeswithhardener-ampoules
andstirringrod
281.15
Nutlock H
10

mediumstrength

281.243
Nutlock H
10

highstrength
281.270
HeatResistantRetainer H
10

forbushings,bearings,sleeves
281.648
Cleaner H
11
281.706
LeakDetectorSpray H
11
280.20
QuickMetal H
12
281.147
Cyanoacrylateadhesivepaste H
12
Cyanoacrylateadhesivegel H
12
281.401
281.454
H
5
subjecttoalterations
2·2703·9· 3

°
 Contents
Page
FIBROLIT
®
-RS280.16 H
13
–clearlaquersprayforcorrosionprotection
FIBROLIT
®
-ARF280.131and280.23 H
13
–fast-dryingmarkingoutblue
280.15
FIBROLIT
®
-RL280.15 H
13
–penetratinglubricantspraycontaining
graphiteandmolybdenum-disulfide
280.16
280.131
280.23
Releaseagentonsiliconoilbasis H
14
280.8020
280.8021
FIBROLIT
®
-TW280.11and280.27 H

14
–releaseagentonwaxbasis
280.11
280.27
OIL H
14
–highperformancespindleoilfordiesetguides
280.8000
280.8001
FIBROLIT
®
-Grease-LD H
14
FIBROLIT
®
-OIL-LD
forlongtimelubricationof
sinteredguidingsystems


DescriptionFIBROLIT-Grease-LD H
15
Oil-LD
280.34
280.35
FIBROLIT
®
-PressToolLubricant H
16


ApplicationofFIBROFIX
®
-SECHSand H
17

FIBROLIT
®
-MKwithInjectionGun

Applicationof H
18 -
H
19
FIBROLIT
®
ZWO,FIBROFIX
®
-SECHS
280.36.006
H
6
subjecttoalterations
TechnicalData:
FIBROLIT
®
-ZWO–FIBROFIX
®
-SECHS
2·2704· 2000·2
°

PhysicalProperties
viscosityat25°C approx.9000mPas
potlifeat25°C(mixedmass=100g) approx.25min.
curingtimeat20–25°C* approx.24h
storagelifeat20°C approx.1year
thermalresistance(Martens)DIN53458 approx.50–55°C(75–80°C*)
flashpointofresin approx.210°C
flashpointofhardener approx.207°C
decompositiontemperature(ISO/R871–68) >300°C
thermalconductivity,withinrangeof14–38°C(VDE0304section1/7.59) 0,531
density(resin) approx.2,5g/ml
density(hardener) approx.1,06g/ml
compressivestrengthDINENISO604 approx.130–140N/mm
2
tensilestrengthDINENISO527-1,-2,-3 approx.50N/mm
2
flexuralstrengthDINENISO178 approx.70N/mm
2
ballindentationtestDINENISO2039-1 approx.213N/mm
2
impacttest 3,57
modulusofelasticity(extensiletest) approx.8760N/mm
2
linearshrinkage approx.0,05–0,12 %
* curedatambientroomtemperaturefor24h,or15hat50°C
ChemicalResistance
ChemicalSubstance Note ChemicalSubstance Note
Acetone C ChlophenT64 A
Formaline30 % B Water B
Xylol A SeaWater B

SiliconeSolutionDC20 A SolutionofNaCl5 % A
Dieselene A FormicAcid C
WhiteSpirits C LacticAcid10 % C
Tetrachloroethylene A SulphuricAcid C
Perchloroethylene A AceticAcid10 % C
Ethylacetate C Ammonia25% B
Epichlorohydrene C Aniline C
FluoricAcid10 % C Phenol90 C
  HydrocloricAcid10 % B
A=noeffect
B=smalleffect
C=destructiveeffect
W
km
KJ
m
2
H
7
subjecttoalterations
280.02 280.05
(hardener
only)
280.09280.08
280.02 280.08 ToolingResinFIBROLIT
®
-ZWO
280.05 280.09 ToolingResinFIBROFIX
®
-SECHS

FIBROLIT
®
-ZWOConsignmentPack
(Styrofoam)
1canofcastingresin+1cartridgehardener
Fullinstructionprintedonpackage.Bestresultsareobtainedif
ambienttemperatureandtempreatureofsteelcomponentsetc.
areabout20°C.Curingcompletedin24hours.
Especiallywhensmallerportionsofresinarespoonedout,(for
themixingofsmallquantitiesofcastingresin)itisimportantthat
removalisprecededbythoroughstirring:fillerstendtosettleat
thebottomofthecanandmustthereforebemixedevenly.
Mixingratiobyweight:18to1(resin:hardener).
PhysicalProperties:page
H
6
OptionalThinningAgent:page
H
9
FIBROLIT
®
-ZWOToolingEpoxyResin
resin:365ml,hardener:50ml
Awell-triedepoxyresin,chieflyforcastingpurposes.Sizeand
shapeofcontainerpermiteasystirringandmixingtherein.
Important:resinmustbestirredthroroughlypriortoaddition
ofhardener,whereuponcompleteintermixingrequiresfurther
vigorousstirringwhichisapre-requisiteforevenhardening.
FIBROFIX
®

-SECHSToolingEpoxyResin
sixpacksofready-to-mixresin+hardener,40mleach
Sixpacksoftoolingresin/hardener,fortheexpedient,cleanuseof
toolingresininsmallvolume.FIBROFIX
®
SECHScontainsthesame
resinasFIBROLIT
®
ZWO–thereforeidenticalinstructionsapply.
FIBROFIX
®
SECHSisspecificallysuitedforuseinourInjectionGun
280.09–seedetailsonpage
H
17.
StyrofoamConsignmentPackage
Contents:6resincartridges+6ampouleshardener
+1stirringrod
InjectionGun
Forthefast,tidyapplicationofFIBROFIX
®
SECHSaswellas
FIBROLIT
®
MK,especiallywheresmallgapsorinaccessible
locationsareinvolved.Gunacceptsthrow-awaycartridgewith
mixedresinoradhesive.Forcedinjectionthroughcompressingof
cartridgebymeansofscrewplunger.Emptycartridgeisremoved
fromgunandthrownaway.Gunremainscleanatalltimes.
2·2705· 9· 1

°
H
8
subjecttoalterations
TechnicalData:
MetalAdhesiveFIBROLIT
®
MK
ThinningAgentforFIBROLIT
®
ZWO
2·2706·5·1
°
PhysicalProperties:FIBROLIT
®
MetalAdhesive
densityofResinMK 1,16±0,01g/ml
densityofHardenerMK 1,13±0,01g/ml
tensileshearstrength 40–50N/mm
2
thermalresistance(Martens) 45–50°C
potlife(100g-mixture) 15–20min.
shelflifeat20–25°C approx.1year
timeforcompletecuring,at20–25°C 24happrox.
PhysicalProperties:ThinningAgent
density 1,16±0,02g/ml
flashpoint(DIN51584) 97°C
shelflifeat20–25°C approx.1year
viscosityat25°C 1000±100mPas
ChemicalResistance

Chemical rating Chemical rating
Acetone C ChlopheneT64 A
Formaline30% B Water B
Xylon A SeaWater B
SiliconsolutionDC20 A NaCl-solution5% A
Dieselene A FormicAcid C
WhiteSpirits C LacticAcid10% C
Tetrachloroethylene A SulphuricAcid C
Perchloroethylene A AceticAcid10% C
EthylAcetate C Ammonia25% B
Epichlorohydrene C Anilin C
FluoricAcid10% C Phenol90 C
  HydrochloricAcid10% B
A =noeffect
B =smalleffect
C =destructiveeffect