Tài liệu Blanking tools for the automotive industry pdf

2·17362· 2006·3
°
Blanking tools for the
automotive industry
07/2006
Art Nr. 2.2400.03.0706.01000
01_17362_UMSCHLAG 31.08.2006 15:00 Uhr Seite 5
2·17363· 2002·1
°
Blanking tools
for the
automotive industry
03_17363 07.08.2006 14:04 Uhr Seite 2
2·17364 · 2005 · 2
°
subject to alterations
4
Table of contents
2202.
2212.
2222.
2232.
2242.
2252
Ball-lock punches
E30-E31
blank, light duty
Ball-lock punches,
stepped, light duty
Page Page
2204.

2214.
2224.
2234.
2244.
2254.
2704.
2714.
2724.
2734.
2744.
2754.
2262.
2272.
Ball-lock punches
E34-E35
punch larger than shaft
light duty
Ball-lock punches
E36-E37
punch larger than shaft,
light duty, with ejector pin
Ball-lock pilot pins
E38
with tapered tip, light duty
Ball-lock pilot pins
E39
with parabolic tip, light duty
2203.
2213.
2223.

2233.
2243.
2253.
Ball-lock punches
E40-E41
blanc, heavy duty
Ball-lock punches,
stepped, heavy duty
2703.
2713.
2723.
2733.
2743.
2753.
Ball-lock punches
E42-E43
blank with ejector pin,
heavy duty
Ball-lock punches
stepped, with ejector pin
,
heavy duty
2205.
2215.
2225.
2235.
2245.
2255.
2705.
2715.

2725.
2735.
2745.
2755.
2273.
Ball-lock punches
E44-E45
punch larger than shaft
heavy duty
Ball-lock punches
E46-E47
punch larger than shaft
heavy duty
with ejector pin
Ball-lock pilot pins
E48
with tapered tip, heavy duty
Ball-lock pilot pins
E49
with parabolic tip, heavy duty
2263.
2702.
2712.
2722.
2732.
2742.
2752.
Ball-lock punches
E32-E33
blank with ejector pin,

light duty
Ball-lock punches
stepped, with ejector pin
,
light duty
FIBRO – Tradition and Technology
6–7
2201.
Precision punches
E54
ISO 8020
2211.
2221.
2231.
2241.
2251.
Precision punches E54-
E55
stepped,
ISO 8020
04_InhVerz 08.08.2006 8:27 Uhr Seite 3
2711.
2721.
2731.
2741.
2751.
Precision Punches E56-
E57
with Ejector Pin ISO 8020
Page Page

2607.
2617.
2627.
2637.
2647.
2657.
2605.
2615.
2625.
2635.
2645.
2655.
Precision Matrixes
E69-E71
with shoulder,
cylindrical, ISO 8977
2606.
2616.
2626.
2636.
2646.
2656.
Precision Matrixes
E65-E67
without shoulder,
cylindrical, ISO 8977
Matrixes
E72-E73
without shoulder,
automotive Standard

2261.
Pilot Pin with tapered tip
E58
ISO 8020
2276.
Pilot Units to DC-Standard
E60
2271.
Pilot Pin with parabolic tip
E59
ISO 8020
2664.02.
2664.04.
Triangle Retainers
E94
for round Punches, ISO 8020
for Punches, ISO 8020
Standardised
E79
-
E83
Special Shapes
Punches/Matrixes
2431.7.
Stripping Units
E104
Stripping Unit Mountings
E1052667.
2701.
Precision Punches

E56
with Ejector Pin
ISO 8020
Table of contents
2·17365·2005·2
°
subject to alterations
5
3rd Edition
We reserve the right to make technical modifications.
Accessories for Retainers
E95
triangular,
for Precision Punches, ISO 8020
2664.05.
2664.06.
2664.07.
2664.10.
2664.08.
2664.09.
Triangle Retainers
E86
-
E88
for ball-lock Punches
light duty
heavy duty
Accessories for Retainers
E89
triangular,

for ball-lock Punches
05_InhVerz 07.08.2006 14:04 Uhr Seite 2
6
subject to alterations
0·17774·2002·1
°
Weibertreu
Castle at Weinsberg
FIBRO works at Weinsberg
Indexing tables
The FIBRO of today started up in Weinsberg on a very
small scale back in 1958. Situated below the historic
Weibertreu Castle, the company made precision ground
round parts, the forerunners of today’s FIBRO Standard
Parts range for the toolmaking industry.
Progress was rapid and soon FIBRO needed new
production facilities. A new factory was built at
Hassmersheim on the River Neckar. Once again it was
a historic location, this time opposite Hornberg Castle.
Indexing tables
From 1962 onwards FIBRO at Weinsberg pioneered the
design and manufacture of indexing tables and soon
gained an enviable reputation.
FIBROTAKT: indexing tables with face gear and ultra-
high-precision indexing, combined with dependable
rigidity. Drive options: pneumatic, hydraulic, electric.
Rotation by rack and pinion or worm drive. Manual or
NC control.
FIBROPLAN: indexing tables with worm drive and NC
indexing and drive, for circular milling and divisions of

any size.
FIBROTOR: revolving tables or indexing tables with
positive-drive cam, offering very short cycle times even
when transporting heavy loads. Suitable for automation
with short cycle times. Thousands of FIBRO units are in
use world-wide as integral key components in high-
output machinery.
Standard Parts
Today the Standard Parts division operates from
the Hassmersheim works which manufactures a
comprehensive range of standard parts and maintains
stocks ready for immediate despatch world-wide.
The machine tool, mechanical engineering and systems
engineering product range includes machine pillars,
guide rails, oilless guide elements and precision parts
such as cutting dies and die bushes, special steel
pressure springs, gas springs, forming materials, metal
bonding agents and moulding resins, accessories for
pressing and toolmaking, tool slides with cam or roller
drives and independent hydraulic drives.
FIBRO has become renowned world-wide for its
comprehensive range of products kept in stock and its
readiness to deliver.
FIBRO – The latest technology – with a tradition of service
Image_E 07.08.2006 14:05 Uhr Seite 2
7
subject to alterations
0·17775 ·2002 ·1
°
Hornberg castle on the opposite side of

the river
The FIBRO Hassmersheim plant
Standard Parts
Automation+Robotics
Automation+Robotics
FIBRO has been active in the field of automation and
robotics since 1974 from the Hassmersheim works.
Modular construction based on translation units, rotary
units, grippers and guide gantries with trolleys make for
easy construction of individual machines and complete
systems, ranging from simple pick & place units right
through to multi-axis robots. These series-manufac-
tured modules are available in several sizes for loads up
to 3150 kg, traversing speeds up to 6.5 m/sec and
travel of up to 30 m. Module series with electric-motor,
hydraulic and pneumatic drive can be combined to suit
the specific requirements. The system has a track
record of success in many sectors of industry.
FIBRO is much in demand as a supplier to the
mechanical engineering and metalworking sectors.
This success is based largely on three factors: FIBRO’s
in-depth knowledge of the market, its commitment to
quality assurance in line with ISO 9001 and its flexible
and responsive organisational structure so typical of
medium-sized German companies.
FIBRO: a company with a great history. FIBRO has
developed at a rapid pace in these fast-moving times
and will continue to demonstrate its proactive philo-
sophy in the future.
FIBRO – precision technology for the toughest tasks.

More about FIBRO:
• 900 staff;
• 80 representatives and service stations world-wide;
• branch offices in France, USA, Singapore
and Switzerland.
Image_E 07.08.2006 14:05 Uhr Seite 3
subject to alterations
8
2·17366·2002· 1
°
Ordering Code System
Example for
Punches and Matrixes
08_17366 07.08.2006 14:06 Uhr Seite 3
Ordering Code System
Example for Punches and Matrixes
9
subject to alterations
2·17784·2005·2
°
2242.2F1.0650.0450.A
Punch:
22 without ejector pin
27 with ejector pin
Diameter
Length
Punch cutting
length
Dimension P Dimension W
2646.10F6.1350.0650.A2

Matrixes:
26 matrixes
Diameter
Length
Shape cutter
length
Anti-
rotation
element
only with
matrixes
Dimension P Dimension W
Durchmesser
Länge
Formschneid-
länge
Diameter
Length
Punch
cutting
length
Version: Order No
blank = 0
round = 1
square = 2
rectangular = 3
slot = 4
rectangle with radiused corners
=5
pilot pin with tapered tip = 6

pilot pin parabolic tip = 7
special shapes = 9
Type: Order No
ISO 8020 = 1
ball-lock, light duty
=2
ball-lock, heavy duty
=3
ball-lock, larger cutting edge,
light duty
=4
ball-lock, larger cutting edge,
heavy duty
=5
Order Code
Angle: character
0° = A
90° = B
180° = C
270° = D
special = X
Type: Order No
automotive standard = 5
without shoulder ISO 8977 = 6
with shoulder ISO 8977 = 7
Order Code
Angle: character
0° = A
90° = B
180° = C

270° = D
special = X
Version:
Order No
blank (pilot hole bore) = 0
round
=1
square = 2
rectangular
=3
slot
=4
rectangle with radiused corners
=5
special shapes
=9
Diameter
Length
Shape cutter
length
09_17784 07.08.2006 14:07 Uhr Seite 2
subject to alterations
10
2·17785·2002· 1
°
2242.2F1.0650.0450.A
Angle = 0° (A)
Format: Slot, width W = 4,5 mm (0450)
Format: Slot, length P = 6,5 mm (0650)
Punch length: l

1
= 13 mm (1)
Length: l = 90 mm (F)
Diameter: d
2
= 10 mm (2)
Type = light (2)
Version: Slot (4)
Punch: without ejector pin (22)
Ordering Code (Example):
ø10
90
13
6,5
4,5
0°
°
2646.10F6.1350.0650.A2
Anti-rotation element = Pin
Ø4 (2)
Angle = 0° (A)
Format: Slot, width W = 6,5 mm (0650)
Format: Slot, length P = 13,5 mm (1350)
Punch length: l = 8 mm (6)
Lenght: l
1
= 28 mm (F)
Diameter: d
2
= 32 mm (10)

Type = without shoulder ISO 8977 (6)
Version: Slot (4)
Matrixes:
Matrixes (26)
Ordering Code (Example):
13,5 8
28
32
6,5
0°
°
starting
lead
10_17785 07.08.2006 14:07 Uhr Seite 3
subject to alterations
E
27
2·17367·2002·1
°
Ball-lock Punches
E027_17367 07.08.2006 14:08 Uhr Seite 2
subject to alterations
E
28
2·17786 ·2002·1
°
E028_17786 07.08.2006 14:09 Uhr Seite 3
Ordering example
Ball-lock punches
E 29

subject to alterations
2·17787·2002·1
°
2242.2F1.0650.0450A
2242.2F1.0650.0450A
Punch:
22 without ejector pin
27 with ejector pin
Angle = 0° (A)
Format: Slot, width W = 4,5 mm (0450)
Format: Slot, length P = 6,5 mm (0650)
Punch length: l
1
= 13 mm (1)
Length: l = 90 mm (F)
Diameter: d
2
= 10 mm (2)
Type = light (2)
Version: Slot (4)
Punch: without ejector pin (22)
Format: Slot
length P = 6,5 mm
Format:
Slot
width
W = 4,5 mm
Ordering Code (Example):
ø10
90

13
6,5
4,5
0°
°
Version: Order No
blank = 0
round = 1
square = 2
rectangular = 3
slot = 4
rectangle with radiused corners
=5
pilot pin with tapered tip = 6
pilot pin parabolic tip = 7
special shapes = 9
Type: Order No
light = 2
heavy = 3
punch larger,
light = 4
punch larger,
heavy = 5
Punch cutting
length: l
1
Order No
13 = 1
19 = 2
25 = 3

30 = 4
special = X
Diameter: d
2
Order No
6 (light duty only) = 1
10 = 2
13 = 3
16 = 4
20 = 5
25 = 6
32 = 7
38 (light duty only) = 8
40 (heavy duty only) = 9
Order Code
Lenght: l character
50 = A
56 = B
63 = C
71 = D
80 = E
90 = F
100 = G
110 = H
125 = J
140 = K
150 = L
175 = M
200 = N
special = X

Order Code
Angle: character
0° = A
90° = B
180° = C
270° = D
special = X
Diameter
Length
Punch
cutting
length
NB: See table for standard dimensions
Special dimensions to order
E029_17787 07.08.2006 14:09 Uhr Seite 2
d
5
d
2g5
+0,5
l
R13
d
5
+0,01
P
+1
l
1
+0,5

l
d
2g5
Ball-lock punches, blank, light duty 2202.
Ball-lock punches, stepped, light duty 2212.
subject to alterations
E 30
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft fine ground.
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft and punch diameter fine ground.
2202.
l
d
2
d
5
63 71 80 90 100 110 125 140 150 175 200
66ȜȜȜȜȜ
10 8 ȜȜȜȜȜȜȜ
13 8 ȜȜȜȜȜȜȜȜȜȜ
16 8 ȜȜȜȜȜȜȜȜȜȜ
20 8 ȜȜȜȜȜȜȜȜȜȜ
25 8 ȜȜȜȜȜȜȜȜȜȜȜ

32 8 ȜȜȜȜȜȜȜȜȜȜ
38 8 ȜȜȜȜȜȜȜȜȜ
2212.
l
d
2
d
5
Pl
1
63 71 80 90 100
66 1,6– 5,9 13* ȜȜȜȜȜ
10 8 1,6– 9,9 13* 19* ȜȜȜȜȜ
13 8 5,0–12,9 13 19 ȜȜȜȜȜ
16 8 8,0–15,9 13 19 25 ȜȜȜȜȜ
20 8 12,0–19,9 13 19 25 ȜȜȜȜȜ
25 8 16,0–24,9 13 19 25 ȜȜȜȜȜ
32 8 24,0–31,9 13 19 25 ȜȜȜȜ
38 8 30,0–37,9 19 25 30 ȜȜȜ
* I
1
= 10 where P < 2,20
Other lengths on request.
2·17368 ·2002·1
°
2202.
2212.
Other lengths an request.
Ordering example:
see fold out page E 29.

Ordering example:
see fold out page E 29.
E030_17368 07.08.2006 14:09 Uhr Seite 3
α
= 90°
α
= 90°
α
= 90°
α
= 90°
±0,01
P
G
±0,01
R 0,5
±0,01
P
±0,01
W
2222. 2232.
±0,01
P
±0,01
W
G
±0,01
P
±0,01
W

±0,01
P
2242. 2252.
*
G
2·17369·2002·1
°
subject to alterations
E
31
2222. 2232. Ball-lock punches,
2242. 2252. stepped, light duty
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft and punch shape fine ground.
66 1,6 5,9 13* ȜȜȜȜȜ
10 8 1,6 9,9 13* 19* ȜȜȜȜȜ
13 8 4,5 12,9 13 19 ȜȜȜȜȜ
16 8 6,0 15,9 13 19 25 ȜȜȜȜȜ
20 8 8,0 19,9 13 19 25 ȜȜȜȜȜ
25 8 10,0 24,9 13 19 25 ȜȜȜȜȜ
32 8 12,5 31,9 13 19 25 ȜȜȜȜ
38 8 14,0 37,9 19 25 30 ȜȜȜ
* I
1
= 10 where P or W < 2,20
Other lengths on request.
α

= 90° Standard
180° 0°
270°
d
5
R13
+0,5
l
d
2g5
+1
l
1
l
d
2
d
5
W
min.
G
max.
l
1
63 71 80 90 100
√
(P–1.0)
2
+(W–1.0)
2

+1
G =
Ordering example:
see fold out page E 29.
G =
√
P
2
+W
2
G =
√
2 ϫ P
G = P
* For other radius options, see standardised special shapes, pages E 82 – E 83.
α = 90° standard
E031_17369 07.08.2006 14:17 Uhr Seite 2
d
5
+0,5
l
d
2g5
d
5
R13
+0,01
P
+0,5
l

d
2g5
+1
l
1
Ball-lock punches, blank with ejector pin, light duty (replaces 2672.)
2702.
Ball-lock punches, stepped with ejector pin,
light duty (replaces 2682.)
2712.
subject to alterations
E
32
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft fine ground.
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft and punch diameter fine ground.
2712.
l
d
2
d
5
Pl

1
63 71 80 90 100
66 1,6– 5,9 13* ȜȜȜȜȜ
10 8 1,6– 9,9 13* 19* ȜȜȜȜȜ
13 8 5,0–12,9 13 19 ȜȜȜȜȜ
16 8 8,0–15,9 13 19 25 ȜȜȜȜȜ
20 8 12,0–19,9 13 19 25 ȜȜȜȜȜ
25 8 16,0–24,9 13 19 25 ȜȜȜȜȜ
32 8 24,0–31,9 13 19 25 ȜȜȜȜ
38 8 30,0–37,9 19 25 30 ȜȜȜ
* I
1
= 10 where P < 2,20
Other lengths on request.
2·17370·2002·1
°
2702.
2712.
Other lengths on request.
66 ȜȜȜȜȜ
10 8 ȜȜȜȜȜ
13 8 ȜȜȜȜȜ
16 8 ȜȜȜȜȜ
20 8 ȜȜȜȜȜ
25 8 ȜȜȜȜȜ
32 8 ȜȜȜȜ
38 8 ȜȜȜ
2702.
l
d

2
d
5
63 71 80 90 100
Ordering example:
see fold out page E 29.
Ordering example:
see fold out page E 29.
E032_17370 07.08.2006 14:18 Uhr Seite 3
α
= 90°
α
= 90°
α
= 90°
α
= 90°
±0,01
P
G
±0,01
R 0,5
±0,01
P
±0,01
W
2722. 2732.
±0,01
P
±0,01

W
G
±0,01
P
±0,01
W
±0,01
P
2742. 2752.
*
G
2·17371·2002·1
°
subject to alterations
E
33
2722. 2732.
2742. 2752. Ball-lock punches,
replaces 2682. stepped with ejector pin, light duty
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft and punch shape fine ground.
66 1,6 5,9 3 13* ȜȜȜȜȜ
10 8 1,6 9,9 5 13* 19* ȜȜȜȜȜ
13 8 4,5 12,9 5 13 19 ȜȜȜȜȜ
16 8 6,0 15,9 6 13 19 25 ȜȜȜȜȜ
20 8 8,0 19,9 6 13 19 25 ȜȜȜȜȜ
25 8 10,0 24,9 6 13 19 25 ȜȜȜȜȜ

32 8 12,5 31,9 8 13 19 25 ȜȜȜȜ
38 8 14,0 37,9 8 19 25 30 ȜȜȜ
* I
1
= 10 where P or W < 2,20
Other lengths on request.
α
= 90° Standard
180° 0°
270°
d
5
+1
l
1
+0,5
l
d
2g5
R13
l
d
2
d
5
W
min.
G
max.
Ml

1
63 71 80 90 100
G =
√
P
2
+W
2
√
(P–1.0)
2
+(W–1.0)
2
+1
G =
Ordering example:
see fold out page E 29.
* For other radius options, see standardised special shapes, pages E 82 – E 83.
G = P
G =
√
2 ϫ P
α = 90° standard
E033_17371 07.08.2006 14:19 Uhr Seite 2
0°180°
270°
α
= 90° Standard
d
5

+1,5
l
1
+0,5
l
d
2g5
R 3
+0,01
P
Ball-lock punches, 2204.
punch larger than shaft, light duty 2214.
subject to alterations
E
34
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft and punch diameter fine ground.
2214.
l
d
2
d
5
Pl
1
80 90 100
13 8 13,1 – 32,0 19 30 ȜȜȜ

16 8 16,1 – 38,0 19 30 ȜȜȜ
20 8 20,1 – 40,0 19 30 ȜȜȜ
25 8 25,1 – 44,0 19 30 ȜȜȜ
32 8 32,1 – 50,0 19 30 ȜȜȜ
2204.
l
d
2
d
5
Pl
1
80 90 100
13 8 32,0 19 30 ȜȜȜ
16 8 38,0 19 30 ȜȜȜ
20 8 40,0 19 30 ȜȜȜ
25 8 44,0 19 30 ȜȜȜ
32 8 50,0 19 30 ȜȜȜ
Other lengths on request.
2·17372 ·2002·1
°
2204./2214.
Ordering example:
see fold out page E 29.
Ordering example:
see fold out page E 29.
α = 90° standard
E034_17372 07.08.2006 14:20 Uhr Seite 3
G
±0,01

P
±0,01
P
±0,01
W
±0,01
W
±0,01
±0,01
G
R 0,5
±0,01
W
2234.
2244.
2254.
P
±0,01
P
±0,01
P
α
= 90°
α
= 90°
α
= 90°
*
2224.
G

α
= 90°
2·17373·2002·1
°
subject to alterations
E
35
Ball-lock punches,
2224. 2234. punch larger than shaft,
2244. 2254. light duty
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft and punch shape fine ground.
13 8 5,0 32,0 19 30 ȜȜȜ
16 8 6,5 38,0 19 30 ȜȜȜ
20 8 8,0 40,0 19 30 ȜȜȜ
25 8 10,0 44,0 19 30 ȜȜȜ
32 8 11,5 50,0 19 30 ȜȜȜ
Other lengths on request.
α
= 90° Standard
0°
270°
180°
d
2g5
d
5

+1,5
l
1
+0,5
l
R 3
l
d
2
d
5
W
min.
G
max.
l
1
80 90 100
G =
√
P
2
+W
2
√
(P–1.0)
2
+(W–1.0)
2
+1

G =
Ordering example:
see fold out page E 29.
* For other radius options, see standardised special shapes, pages E 82 – E 83.
G = P
G =
√
2 ϫ P
α = 90° standard
E035_17373 07.08.2006 14:20 Uhr Seite 2
d
5
+1,5
l
1
+0,5
l
d
2g5
R 3
+0,01
P
0°180°
270°
α
= 90° Standard
Ball-lock punches,
punch larger than shaft, 2704.
light duty with ejector pin 2714.
subject to alterations

E
36
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft and punch diameter fine ground.
Other lengths on request.
2·17374·2002·1
°
2704./2714.
2714.
l
d
2
d
5
Pl
1
80 90 100
13 8 13,1 – 32,0 19 30 ȜȜȜ
16 8 16,1 – 38,0 19 30 ȜȜȜ
20 8 20,1 – 38,0 19 30 ȜȜȜ
25 8 25,1 – 45,0 19 30 ȜȜȜ
32 8 32,1 – 50,0 19 30 ȜȜȜ
2704.
l
d
2
d

5
Pl
1
80 90 100
13 8 32,0 19 30 ȜȜȜ
16 8 38,0 19 30 ȜȜȜ
20 8 40,0 19 30 ȜȜȜ
25 8 44,0 19 30 ȜȜȜ
32 8 50,0 19 30 ȜȜȜ
Ordering example:
see fold out page E 29.
Ordering example:
see fold out page E 29.
α = 90° standard
E036_17374 07.08.2006 14:21 Uhr Seite 3
±0,01
W
±0,01
±0,01
G
R 0,5
±0,01
W
P
±0,01
P
±0,01
P
α
= 90°

α
= 90°
α
= 90°
±0,01
W
*
2734.
2744.
2754.
2724.
G
G
±0,01
P
±0,01
P
α
= 90°
G =
√
2 ϫ P
G = P
G =
√
P
2
+W
2
√

(P–1.0)
2
+(W–1.0)
2
+1
G =
2·17375 ·2002·1
°
subject to alterations
E
37
Ball-lock punches,
2724. 2734. punch larger than shaft,
2744. 2754. light duty with ejector pin
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft and punch shape fine ground.
13 8 5,0 32,0 19 30 ȜȜȜ
16 8 6,5 38,0 19 30 ȜȜȜ
20 8 8,0 40,0 19 30 ȜȜȜ
25 8 10,0 44,0 19 30 ȜȜȜ
32 8 11,5 50,0 19 30 ȜȜȜ
Other lengths on request.
0°
270°
180°
d
2g5

d
5
α
= 90° Standard
+1,5
l
1
+0,5
l
R 3
l
d
2
d
5
W
min.
G
max.
l
1
80 90 100
Ordering example:
see fold out page E 29.
* For other radius options, see standardised special shapes, pages E 82 – E 83.
α = 90° standard
E037_17375 07.08.2006 14:16 Uhr Seite 2
40°
d
2g5

+1
l
1
+0,5
l
R13
d
5
P
+0,01
N
Ball-lock pilot pins,
with tapered tip, light duty 2262.
subject to alterations
E
38
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft and pilot pin fine ground.
Other lengths on request.
2·17376 ·2002·1
°
2262.
2262.
l
d
2
d

5
Pl
1
N718090100 110 125 140 150
10 8 5,9 – 9,9 19 8 ȜȜȜȜȜ
13 8 9,9 – 12,9 19 10 ȜȜȜȜȜȜȜ
16 8 12,9 – 15,9 25 15 ȜȜȜȜȜȜȜȜ
20 8 15,9 – 19,9 25 20 ȜȜȜȜȜȜȜȜ
25 8 19,9 – 24,9 25 25 ȜȜȜȜȜȜȜȜ
32 8 24,9 – 31,9 25 30 ȜȜȜȜȜȜȜ
38 8 31,9 – 37,9 30 35 ȜȜȜȜȜȜȜ
Ordering example:
see fold out page E 29.
E038_17376 07.08.2006 14:17 Uhr Seite 3
2
P
+0,01
+1
l
1
+0,5
l
R13
d
5
d
2g5
N
Ball-lock pilot pins,
2272. with parabolic tip, light duty

subject to alterations
E
39
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft and pilot pin fine ground.
2·17377·2002·1
°
2272.
Other lengths on request.
„l“ length of pilot pin is without tip
Note: The 2 mm length provides full guidance
before the blanking punch contacts the sheet metal.
2272.
l
d
2
d
5
Pl
1
50 56 63 71 80 90 100
66 2,9 – 5,9 13 ȜȜȜȜȜȜȜ
10 8 5,9 – 9,9 19 ȜȜȜȜȜȜȜ
13 8 9,9 – 12,9 19 ȜȜȜȜȜȜȜ
16 8 12,9 – 15,9 25 ȜȜȜȜȜ
20 8 15,9 – 19,9 25 ȜȜȜȜȜ
25 8 19,9 – 24,9 25 ȜȜȜȜȜ

32 8 24,9 – 31,9 25 ȜȜȜȜ
38 8 31,9 – 37,9 30 ȜȜȜ
PN
< 10 mm 8 mm
10,1 mm – 15 mm 12 mm
> 15 mm 15 mm
Ordering example:
see fold out page E 29.
E039_17377 07.08.2006 14:18 Uhr Seite 2
+0,5
l
d
2g5
d
5
+0,01
P
d
2g5
d
5
+1
l
1
+0,5
l
R13
Ball-lock punches, blank, heavy duty 2203.
Ball-lock punches, stepped, heavy duty 2213.
subject to alterations

E
40
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft fine ground.
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft and punch diameter fine ground.
2203.
l
d
2
d
5
63 71 80 90 100 110 125 140 150 175 200
10 10 ȜȜȜȜȜȜȜ
13 12 ȜȜȜȜȜȜȜȜȜȜ
16 12 ȜȜȜȜȜȜȜȜȜȜ
20 12 ȜȜȜȜȜȜȜȜȜȜ
25 12 ȜȜȜȜȜȜȜȜȜȜ
32 12 ȜȜȜȜȜȜȜȜȜȜ
40 12 ȜȜȜȜȜȜȜȜȜ
Other lengths on request.
2·17378 ·2002·1
°
2203.

2213.
Other lengths on request.
Ordering example:
see fold out page E 29.
Ordering example:
see fold out page E 29.
2213.
l
d
2
d
5
Pl
1
63 71 80 90 100 110 125
10 10 1,6– 9,9 13* 19* ȜȜȜȜȜȜȜ
13 12 5,0–12,9 13 19 ȜȜȜȜȜȜȜ
16 12 8,0–15,9 13 19 25 ȜȜȜȜȜȜȜ
20 12 12,0–19,9 13 19 25 ȜȜȜȜȜȜȜ
25 12 16,0–24,9 13 19 25 ȜȜȜȜȜȜ
32 12 24,0–31,9 13 19 25 ȜȜȜȜȜȜ
40 12 30,0–39,9 19 25 30 ȜȜȜȜȜ
* l
1
= 10 where P < 2,20
E040_17378 07.08.2006 14:20 Uhr Seite 3
G
G
±0,01
P

±0,01
P
2223.
2243.
α
= 90°
±0,01
P
±0,01
W
α
= 90°
±0,01
P
±0,01
W
2253.
α
= 90°
±0,01
P
±0,01
W
2233.
α
= 90°
R 0,5
±0,01
*
G

G =
√
P
2
+W
2
√
(P–1.0)
2
+(W–1.0)
2
+1
G =
G =
√
2 ϫ P
G = P
2·17379 ·2002·1
°
subject to alterations
E
41
2223. 2233. Ball-lock punches,
2243. 2253. stepped, heavy duty
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft and punch shape fine ground.
10 10 1,6 9,9 13* 19* ȜȜȜȜȜȜȜ

13 12 4,5 12,9 13 19 ȜȜȜȜȜȜȜ
16 12 6,0 15,9 13 19 25 ȜȜȜȜȜȜȜ
20 12 8,0 19,9 13 19 25 ȜȜȜȜȜȜȜ
25 12 10,0 24,9 13 19 25 ȜȜȜȜȜȜ
32 12 12,5 31,9 13 19 25 ȜȜȜȜȜȜ
40 12 14,0 39,9 19 25 30 ȜȜȜȜȜ
*l
1
= 10 where P or W < 2,20
Other lengths on request.
α
= 90° Standard
180° 0°
270°
+0,5
l
+1
l
1
d
2g5
d
5
R13
l
d
2
d
5
W

min.
G
max.
l
1
63 71 80 90 100 110 125
Ordering example:
see fold out page E 29.
* For other radius options, see standardised special shapes, pages E 82 – E 83.
α = 90° standard
E041_17379 07.08.2006 14:21 Uhr Seite 2
+0,5
l
d
5
d
2g5
+0,01
P
d
5
+1
l
1
+0,5
l
d
2g5
R13
Ball-lock punches, blank with ejector pin, heavy duty (replaces 2673.)

2703.
Ball-lock punches, stepped with ejector pin,
heavy duty (replaces 2683.)
2713.
subject to alterations
E
42
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft fine ground.
Material:
HSS
hardened: 62 ±2 HRC
Execution:
Shaft and punch diameter fine ground.
2703.
l
d
2
d
5
63 71 80 90 100 110 125
10 10 ȜȜȜȜȜ
13 12 ȜȜȜȜȜȜȜ
16 12 ȜȜȜȜȜȜȜ
20 12 ȜȜȜȜȜȜȜ
25 12 ȜȜȜȜȜȜ
32 12 ȜȜȜȜȜȜ

40 12 ȜȜȜȜȜ
2713.
l
d
2
d
5
Pl
1
63 71 80 90 100 110 125
10 10 1,6– 9,9 13* 19* ȜȜȜȜȜ
13 12 5,0–12,9 13 19 ȜȜȜȜȜȜȜ
16 12 8,0–15,9 13 19 25 ȜȜȜȜȜȜȜ
20 12 12,0–19,9 13 19 25 ȜȜȜȜȜȜȜ
25 12 16,0–24,9 13 19 25 ȜȜȜȜȜȜ
32 12 24,0–31,9 13 19 25 ȜȜȜȜȜȜ
40 12 30,0–39,9 19 25 30 ȜȜȜȜȜ
* l
1
= 10 mm where P < 2,20
Other lengths on request.
2·17380 ·2002·1
°
2703.
2713.
Other lengths on request.
Ordering example:
see fold out page E 29.
Ordering example:
see fold out page E 29.

E042_17380 07.08.2006 14:16 Uhr Seite 3