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Yen So Sewage Treatment Plant – Maintenance Manual
Volume II C
Content
1. Checklist
2. Oil and Grease Lubrication Chart
3. Instrument List
4. List of Spare Parts
5. Troubleshooting Guide of Anaerobic Digester System
Yen So Sewage Treatment Plant – Maintenance Manual
Volume II C
Checklist
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
: _______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : Kim Nguu/Set Intake Works Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check the opening/closing limit of penstocks
2
Check the greasing for the shaft of the penstock
3
Check for any oil leakage of the actuator
4
Check the vibration of mechanical coarse screen
5
Check oil for the mechanical coarse screen motor
6
Check & remark of the mechanical coarse screen scraper
7
Check the condition of the screw conveyor & gear box
8
Check lubrication of swivel mechanism bearing
9
Check lubrication of cable ropes
10
Check hydraulic oil system
11
Check trash rake arm removal status
12
Check belt conveyor condition & gear box
13
Check the radial gate actuator
14
Check the gear box & bearing of radial gate
15
Check the main power supply
16
Check the light indication
17
Record in running condition (Local/Auto)
18
Record any fault showing on the panel
19
Check the earth fault relay
20
Check the 3 phase incoming
21
Check the Amp meter
22
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
: _______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : Grit Chamber Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check the opening/closing limit of penstocks
2
Check the greasing for the shaft of the penstock
3
Check for any oil leakage of the actuator
4
Check the service water system
5
Check the solenoid valve function
6
Check the suction valve
7
Check the oil of the grit pump
8
Check the classifier screw & motor
9
Check the discharge valve at the classifier
10
Check the main power supply
11
Check the light indication
12
Record in running condition (Local/Auto)
13
Record any fault showing on the panel
14
Check the earth fault relay
15
Check the 3 phase incoming
16
Check the Amp meter
17
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
: _______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : MIPS Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check the opening/closing limit of penstocks
2
Check the greasing for the shaft of the penstock
3
Check for any oil leakage of the actuator
4
Check the vibration of mechanical screen
5
Check oil for the mechanical screen motor
6
Check the mechanical screen scraper
7
Check the condition of the screw conveyor
8
Check motor oil for the screw conveyor
9
Check painting work of the equipment and support status
10
Check all electrical cables have not been damaged
11
Check all the leakage shaft, housing and fittings
12
Check all bolts and nuts condition
13
Check all wire cables show sign of buckling, crushing’s or
breakages
14
Check & record the lower/upper bearing temperature
15
Check the main power supply or UPS supply
16
Check the light indication
17
Record in running condition (Local/Auto)
18
Record any fault showing on the panel
19
Check the earth fault relay
20
Check the 3 phase incoming
21
Check the Amp meter
22
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
: _______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : Preliminary Treatment Works Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check the opening/closing limit of penstocks
2
Check the greasing for the shaft of the penstock
3
Check for any oil leakage of the actuator
4
Check the vibration of fine screen
5
Check the removal brush
6
Check the nozzle status
7
Check oil for the fine screen motor
8
Check the fine screen scraper
9
Check the condition of the screw conveyor
10
Check motor oil of the screw conveyor
11
Check greasing for the roller of the travelling bridge
12
Check looser cable for travelling bridge
13
Check the main power supply
14
Check the light indication
15
Record in running condition (Local/Auto)
16
Record any fault showing on the panel
17
Check the earth fault relay
18
Check the 3 phase incoming
19
Check the Amp meter
20
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
: _______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : Air Blower & Cooling System Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check the vibration
2
Check the motor bearing
3
Check the blower bearing
4
Check & record motor temperature
5
Check & record blower temperature
6
Check exhaust fan running
7
Check & record oil level
8
Check unloading valve air leakage
9
Change water for cooling tower
10
Check the cooling towers jacket rotating
11
Check the auto valve at the cooling water tank
12
Check the RPM of running blower
13
Check the frequency of running blower
14
Check the loading tower electric
15
Check the main power supply or UPS supply
16
Check the light indication
17
Record in running condition (Local/Auto)
18
Record any fault showing on the panel
19
Check the earth fault relay
20
Check the 3 phase incoming
21
Check the Amp meter
22
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
: _______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : UV/MF Plant Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check the opening/closing limit of penstocks
2
Check the greasing for the shaft of the penstock
3
Check for any oil leakage of the actuator
4
Check & record inlet flow level
5
Check UV light function
6
Check & remark of the hydraulic oil tank level
7
Check & remark of the MF running (A/B)
8
Check air compressor function
9
Check & record service water tank level
10
Check & record chemical tank level
11
Check the chemical pump operation
12
Check the auto strainer operation
13
Check & remark number of service pump running
14
Check & record pressure of service water
15
Check & record flow rate of service pump
16
Check & remark alarms/fault
17
Check the main power supply or UPS supply
18
Check the light indication
19
Record in running condition (Local/Auto)
20
Record any fault showing on the panel
21
Check the earth fault relay
22
Check the 3 phase incoming
23
Check the Amp meter
24
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
: _______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : Belt Thickener Machine Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check the service wash water system
2
Check & record the water pressure
3
Check air lubing leakages
4
Check belt condition and tension
5
Check greasing of pillow block bearing
6
Check air inlet filter for the compressor
7
Check thickener feed pump (Oiling-Gear Box)
8
Check the cleanliness of machine
9
Check & record the inverter speed
10
Check & record the frequency of feed pump
11
Sample testing of the thickened sludge
12
Check the main power supply or UPS supply
13
Check the light indication
14
Record in running condition (Local/Auto)
15
Record any fault showing on the panel
16
Check the earth fault relay
17
Check the 3 phase incoming
18
Check the Amp meter
19
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
: _______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : Centrifuge Decanter Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check for any water leakage from flapper
2
Check & record the frequency of polymer dosing
3
Check & record the frequency of Dewaterer feed pumps
4
Check & record the bowl speed
5
Check & record the screw speed
6
Sample testing of the dewatered sludge
7
Check all mixers condition
8
Check & record digested sludge storage tanks level
9
Check outlet water condition of filtrate
10
Check the condition of the screw conveyor
11
Check the motor oil for the screw conveyor
12
Check the main power supply or UPS supply
13
Check the light indication
14
Record in running condition (Local/Auto)
15
Record any fault showing on the panel
16
Check the earth fault relay
17
Check the 3 phase incoming
18
Check the Amp meter
19
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
: _______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : Chemical Dosing Plant Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check the belt alignment for air compressor
2
Check & clean air inlet filter for air compressor
3
Check the air drier condition for air compressor
4
Check & discharge the water for air compressor
5
Check the crane operation for dosing plant
6
Check the mixer’s propeller vibration
7
Check the leakage of the piping
8
Check the solenoid valve
9
Check the sugar dosing pump’s gear box oil
10
Check greasing for the dosing pump
11
Check the main power supply
12
Check the light indication
13
Record in running condition (Local/Auto)
14
Record any fault showing on the panel
15
Check the earth fault relay
16
Check the 3 phase incoming
17
Check the Amp meter
18
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
: _______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : Odour Removal System Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check the service water system
2
Check & record the service water pressure
3
Check the blower motor
4
Check the exhaust fan
5
Check the air supply fan
6
Check the scrubber system
7
Check the main power supply
8
Check the light indication
9
Record in running condition (Local/Auto)
10
Record any fault showing on the panel
11
Check the earth fault relay
12
Check the 3 phase incoming
13
Check the Amp meter
14
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
: _______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : Boiler System Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check & record diesel level
2
Check the three-ways valve function
3
Check & record the water tank level
4
Check & record the frequency of recirculation pumps
5
Check & record the flow rate of recirculation pumps
6
Check & record the temperature indication
7
Check & record the setting temperature
8
Check & record the oil consumption
9
Check & record the cut in/cut off temperature
10
Check the main power supply
11
Check the light indication
12
Record in running condition (Local/Auto)
13
Record any fault showing on the panel
14
Check the earth fault relay
15
Check the 3 phase incoming
16
Check the Amp meter
17
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
: _______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : Gas Compressor Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check for any leakage of the pipe line
2
Check & refill the oil
3
Check the safety valve function
4
Check the oil circulation pump function
5
Check the oil tubing leakage
6
Check the V-belt tension
7
Check the main power supply
8
Check the light indication
9
Record in running condition (Local/Auto)
10
Record any fault showing on the panel
11
Check the earth fault relay
12
Check the 3 phase incoming
13
Check the Amp meter
14
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
: _______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : Programmable Logic Controller Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check the ventilation fan condition
2
Check the air conditioner functioning
3
Check & clean all filter
4
Check the main power supply or UPS supply
5
Check & record the light indication
6
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
:
_______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : Generator Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check & record the fuel tank level
2
Check for any leakage of fuel lines & hoses
3
Check the bed frame fluid dirty
4
Check & record engine oil level
5
Check the coolant of radiator
6
Check the coolant lines & radiator hoses for wear & cracks
7
Check the drive belt condition & tension
8
Check the air intake system for leakages & cleanliness
9
Check the electrical connection for battery, starter motor &
alternator
10
Check the safety controls & alarms
11
Check the emergency stop operation
12
Check & record the Amp consumption with load test
13
Check & record the voltage with load test
14
Check & record the temperature with load test
Remarks: All items are carried up maintenance monthly
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
:
_______
__
_______________
___
Date
: ______
___
________________
__
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
Equipment : Power Transformer Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check the gauge readings
One month after initial
energizing
2
Check for any tank leakage
Once a year after energizing
3
Check the control circuits, accessory with
alarm & trip contacts
Once a year after energizing
4
Check the point finish
Once a year after energizing
5
Check the oil dielectric strength
Once a year after energizing
(Moisture value for oil must
be not more than 30 ppm)
6
Check the bushing terminal
Once a year after energizing
7
Check the insulator cleanliness inspection
Once a year after energizing
8
Check the insulation resistance of winding
Once a year after energizing
9 Check the nitrogen gas pressure
Once a year after energizing
10
Check the inside components
One every 7 years
11
Check the filtered insulating oil
Once a year after energizing
12
Do the test of the functioning of the oil
Once 3 years after
energizing. Take 2 liters of
oil and check them
according to ASTM D3487
Remarks:
Date/Time Started : Technician/Operator :
Location : Reasons of Service :
YEN SO PARK SEWAGE TREATMENT PLANT
OPERATION & MAINTENANCE CHECKLIST
Done by : ___________________________ Verified by : ___________________________
Signature : ___________________________ Signature : ___________________________
Date
:
_______
__
_______________
___
Date
: ______
___
________________
__
Equipment : MCB/LCP Tag No. :
Item
Action to be taken
Condition (√/×)
Remarks
1
Check the panel in good condition
2
Check all the components (ex: isolator)
3
Check the wiring & cabling in good condition
4
Check the bus bar & test insulation
5
Check the earth insulation
6
Check all push button function
7
Check the main power supply
8
Check the light indication
9
Record in running condition (Local/Auto)
10
Record any fault showing on the panel
11
Check the earth fault relay
12
Check the 3 phase incoming
13
Check the Amp meter
14
Check the cleanliness of the electrical panel
Remarks: All items are carried up maintenance monthly
Yen So Sewage Treatment Plant – Maintenance Manual
Volume II C
Oil and Grease Lubrication Chart
Item Equipment Location
Equipment
Qty
Oil type Grease type
Amount
per unit
Monthly 6 months Annually
Total use in
one year
Remark
1 Trash Rake:
- Hydraulic pump 3 Hydraulic oil 100 liters x x 600
- Trash rake arm 3
Shell Gadus
V220-2
30 g x 1,080
- Moving parts 3
Shell Gadus
V220-2
30 g x 1,080
- Belt conveyor 3
Shell Gadus
V220-2
30 g x 1,080
2 Radial Gate:
- Rotork actuator gear box 2
Shell Spirax
80-140
0.5 liters x x 2.0
- Moving parts 2
Shell Gadus
V220-2
10 g x 240
3 Valve & Penstock:
- Rotork actuator gear box 122
Shell Spirax
80-140
0.5 liters x x 122
4 Mechanical Intake Coarse Screen
- Motor gear box 5
Shell Spirax
80-140
0.5 liters x x 5.0
- Conveyor chain 5
Shell Gadus
V220-2
10 g x 600
- Conveyor/compactor 2
Shell Spirax
80-140
0.5 liters x x 2.0
Oil & Grease Lubrication Chart
KN & Set
River Intake
KN & Set
River
Intake, STP
KN & Set
River Intake
KN, Set
River Intake
& Thanh
Liet
Page 1 of 6
Item Equipment Location
Equipment
Qty
Oil type Grease type
Amount
per unit
Monthly 6 months Annually
Total use in
one year
Remark
KN, Set
River Intake
& Thanh
Liet
5 Mechanical Coarse Screen
- Motor gear box 5
Shell Spirax
80-140
0.5 liters x x 5.0
- Conveyor chain 5
Shell Gadus
V220-2
10 g x 600
- Conveyor/compactor 2
Shell Spirax
80-140
0.5 liters x x 2.0
6 Lifting Equipment 20
Shell Gadus
V220-2
12 g x 2,880
7 Grit Pump & Classifier:
- Selwood pump 4
Shell Rimula
15W-40
20 liters x 960
- Motor 4
Shell Gadus
V220-2
6 g x 288
8 Raw Sewage Pump:
- ABS pump MIPS (KN) 6
Propylen
glycol
Code 27
20 liters x 120
- ABS pump
MIPS (Set
River)
6
Propylen
glycol
Code 27
20 liters x 120
9
Exhaust/Supply Fan
Odor Removal System:
Various
- Exhaust fan MIPS 1
Shell Gadus
V220-2
10 g x 120
- Exhaust fan
PTW, SHT
& FSBR
1
Shell Gadus
V220-2
10 g x 120
- Exhaust fan
KN Debris
Removal
1
Shell Gadus
V220-2
10 g x 120
- Exhaust fan
Set Debris
Removal
1
Shell Gadus
V220-2
10 g x 120
KN & Set
River Grit
Chamber
MIPS
Page 2 of 6
Item Equipment Location
Equipment
Qty
Oil type Grease type
Amount
per unit
Monthly 6 months Annually
Total use in
one year
Remark
KN, Set
River Intake
& Thanh
Liet
10 Preliminary Treatment Works:
-
Moving parts for Travelling Bridge
Scraper
4
Shell Gadus
V220-2
15 g x 720
-
Fine screen
(Motor gear box)
4
Shell Spirax
80-140
0.5 liters x x 4
-
Conveyor/compactor
(Motor gear box)
2
Shell Spirax
80-140
0.5 liters x x 2
-
Grit pump
(Gorman-Rupp)
4
Shell Rimula
15W-40
1.5 liters x x 12
- Grit classifier 2
Shell Gadus
V220-2
5 g x 120
- Air blower:
Oil bearing box 4
Shell Omala
220
2.1 liters
First
300 hr
x x 16.8
Motor 4
Shell Gadus
V220-2
10 g x 480
11 Sequential Batch Reactor:
- RAS pump 16 Turbine VG32 7.2 liters x 115.2
- WAS pump 16 Turbine VG32 7.2 liters x 115.2
- Surface skimming decanter:
Screw shaft 16
Shell Gadus
V220-2
10 g x 1,920
Slide bearing 16
Shell Gadus
V220-2
100 g x 1,600
- SBR Air Blower:
Oil bearing box 12 Mobil DTE 68 86 liters
First
300 hr
x x 2,064
Motor 12
Shell Gadus
V220-2
12 g x 1,728
-
Air blower cooling system
(Water pump)
2
Shell Gadus
V220-2
6 g x 144
SBR Basins
SBR Blower
House
PTW
Page 3 of 6
Item Equipment Location
Equipment
Qty
Oil type Grease type
Amount
per unit
Monthly 6 months Annually
Total use in
one year
Remark
KN, Set
River Intake
& Thanh
Liet
12 UV Disinfection System UV-MF 2 Hydraulic oil 20 liters x 40
13
Service Water System
(Grundfos booster pump)
UV-MF 3
Shell Gadus
V220-2
5 g x 180
14
Backwash Pump, Chemical
Pump
UV-MF 17
Shell Gadus
V220-2
5 g x 1,020
15 Membrane Feed Pump UV-MF 3
Shell Ondina
917
1.2 liters x 3.6
16 Seepex Pump:
- Carbon dosing pump FTP 2
Shell Gadus
V220-2
15 g x 360
- Lime dosing pump FTP 2
Shell Gadus
V220-2
15 g x 360
- Polymer dosing pump SHT 8
Shell Gadus
V220-2
15 g x 1,440
- Thickener feed pump SHT 6
Shell Gadus
V220-2
15 g x 1,080
- Digester feed pump SHT 4
Shell Gadus
V220-2
15 g x 720
- Dewaterer feed pump SHT 6
Shell Gadus
V220-2
15 g x 1,080
- Recirculation pump DEB 4
Shell Gadus
V220-2
15 g x 720
17 ABS Mixer:
- ABS Mixer in Sludge Holding Tank SHT 8
Transformer
oil
0.5 liters x 4
-
ABS Mixer in Thickened Sludge
Holding Tank
SHT 4
Transformer
oil
0.5 liters x 2
-
ABS Mixer in Digested Sludge
Storage Tank
SHT 4
Transformer
oil
0.5 liters x 2
- ABS Mixer in Filtrate Holding Tank FTP 1
Transformer
oil
0.5 liters x 1
Page 4 of 6
Item Equipment Location
Equipment
Qty
Oil type Grease type
Amount
per unit
Monthly 6 months Annually
Total use in
one year
Remark
KN, Set
River Intake
& Thanh
Liet
18 Sludge Macerator SHT 2
Shell Gadus
V220-2
6 g x 144
19 Belt Thickener:
- Roller 4
Shell Gadus
V220-2
15 g x 720
- Sew Speed Motor 4
Shell Spirax
80-140
0.5 liters x 2
20 Dewaterer:
- Redex Pulley Drain 4
Shell Gadus
V220-2
10 g x 480
- Feed Side Pillow Block 4
Shell Gadus
V220-2
10 g x 480
- Reducer Side Pillow Block 4
Shell Gadus
V220-2
10 g x 480
- Scroll Thrust Bearing 4
Shell Gadus
V220-2
100 g x 4,800
- Reducer Cyclo 4
Shell Gadus
V220-2
180 g x 8,640
-
Sludge Conveyor
(Motor Gear Box)
SHT 2
Shell Spirax
80-140
10 liters x x 40
21 Digester Gas Mixing Compressor DEB 4
Compressor
Oil
20 liters x x 160
22 Gas Holder Support Blower DEB 4
Shell Gadus
V220-2
5 g x 240
23 Boiler Hot Water Pump DEB 2
Shell Gadus
V220-2
5 g x 120
24 Desulphurization Unit
- Motor for water pump 2
Shell Gadus
V220-2
5 g x 120
SHT
DEB
SHT
Page 5 of 6
Item Equipment Location
Equipment
Qty
Oil type Grease type
Amount
per unit
Monthly 6 months Annually
Total use in
one year
Remark
KN, Set
River Intake
& Thanh
Liet
25 Diesel Generator Various
- Engine Oil 5
Valvoline SAE
15W-40
36 liters x x 360
- Coolant Tank 5
Fleetguard
DCA4
14 liters x x 140
26
Filtrate Sequential Batch
Reactor:
- RAS pump 4 Turbine VG32 7.2 liters x 28.8
- WAS pump 4 Turbine VG32 7.2 liters x 28.8
- Surface skimming decanter:
Screw shaft 2
Shell Gadus
V220-2
10 g x 240
Slide Bearing 2
Shell Gadus
V220-2
100 g x 200
- SBR Air Blower:
Oil Bearing Box 3 Mobil DTE 68 7.2 liters
First
300 hr
x x 43.2
Motor 3
Shell Gadus
V220-2
6 g x 216
-
Air Blower Cooling System
(Water pump)
2
Shell Gadus
V220-2
4 g x 96
Remarks:
-only use the oil and grease type as mentioned above or the equivalent type
FSBR
Page 6 of 6
