037-043
B i Ng c Tuyên1*, Nguy n Ch Công1,2
1
Công ty TNHH MTV H a ch t 21 - Th x Ph Th , t nh Ph Th
2
2-11-
-02-2017
T mt t
B i b o tr nh b
l a ch n h p l
nh d ng h nh h c m nh dao
h p kim c ng ch t o t i Vi t Nam (b n k nh m i dao r, g
c , g c sau , g c nâng
mb o
nh m b m t v
ch nh x c k
c h nh h c khi ti n chi ti t th p không g SUS304 c biên d ng
cong l i trên m y ti n CNC.
nh gi m
ng c
nh h c d ng c c
iv
nh m b m t, v
ch nh x c k ch t
g
c c m
ng l n nh t, ti p n l b n
k nh m i dao r, g c sau v cu i c ng l g c nâng . Qua phân tích, th o lu
n
c
h nh d ng h nh h c m nh dao h p kim c ng ph
nh m b m t v
chính xác k
c (-5o), g c sau
o
o
o
(12 ), b n k nh m i dao r (0,4mm), g c nâng -6 ), g c nghiêng ch nh
93 ), g c m i dao 35o).
T kh a: Th p không g
nh m b m t (Ra), T s S/N, Phân t
Abstract
This paper presents an experimental study for selecting the appropriate geometrical parameters such as
of carbide insert, which is made in Viet nam,
to ensure best surface roughness and dimensional accuracy contour turning SUS304 stainless steel with
convex curved profile on the CNC lathe. Method of experimental design and analysis of variance shuch as
Taguchi and ANOVA were used to assess the influence level of the geometric parameters of cutting tools on
the two targets. The study results shows that for the surface roughness and the dimensional accuracy,
assessed by the deviation of the machining diameter compared with the design diame
he the greatest influence level, Followed by, the contribution percentages for the nose radius r, the
finds out the optimized parameters to achieve the best surface roughness and dimensional accuracy
o), the nose radius r (0.4 mm),the
simultanously
-5o
o
o
-6o
), the nos
).
Keywords: Stainless steel, Surface roughness (Ra), Signal to Noise (S/N), Analysis of variance (ANOVA).
*
*
Tel: (+84) 904180428
Email:
037-043
o
o
o
o
2.1. V t li u, d ng c , thi t b th nghi m
V t li u:
b min
(MPa)
o
o
c min
(MPa)
min
(%)
min
(%)
(HVmax)
037-043
Thi t b :
, (%)
max
max
max
M
nh m:
, (%)
a
y
max
a
d
(g/cm3)
M u th nghi m:
u
(MPa)
(HRA)
2.2 Nghiên c u, l a ch n c c thông s h nh h c
m nh dao h p kim c ng ( tr ng th i t nh).
-0,05
D ng c
c t:
o
o
.
o
o
o
037-043
o
i
o
e
o
T
A
B
C
o
A
A
T
B
B
T
C
C
T
e
e
T
2.3. Thi t k th nghi m Taguchi
o
n
MSD
j
0
n
xj
j 1
x0
2
037-043
TT
B ng tr c giao
r
RaTB
S/NRa
(mm)
1
0
10 0.2 -6
1.385 -2.8290 0.0510
25.8486
2
0
10 0.2 -6
1.367 -2.7154 0.0505
25.9342
3
0
10 0.2 -6
1.371 -2.7407 0.0513
25.7977
4
0
12 0.4
0
1.227 -1.7769 0.0341
29.3449
5
0
12 0.4
0
1.203 -1.6053 0.0327
29.7090
6
0
12 0.4
0
1.231 -1.8052 0.0312
30.1169
7
0
14 0.6
6
1.113 -0.9299 0.0437
27.1904
8
0
14 0.6
6
1.112 -0.9221 0.0432
27.2903
9
0
14 0.6
6
1.117 -0.9611 0.0414
27.6600
10
-5
10 0.4
6
1.019 -0.1635 0.0350
29.1186
11
-5
10 0.4
6
1.013 -0.1122 0.0311
30.1448
12
-5
10 0.4
6
1.012 -0.1036 0.0330
29.6297
13
-5
12 0.6 -6
0.933 0.6024 0.0213
33.4324
14
-5
12 0.6 -6
0.862 1.2899 0.0242
32.3237
15
-5
12 0.6 -6
0.901 0.9055 0.0211
33.5144
16
-5
14 0.2
0
1.127 -1.0385 0.0411
27.7232
17
-5
14 0.2
0
1.122 -0.9999 0.0392
28.1343
18
-5
14 0.2
0
1.112 -0.9221 0.0363
28.8019
19 -10 10 0.6
0
1.397 -2.9039 0.0513
25.7977
20 -10 10 0.6
0
1.391 -2.8665 0.0524
25.6134
21 -10 10 0.6
0
1.397 -2.9039 0.0532
25.4818
22 -10 12 0.2
6
1.313 -2.3653 0.0573
24.8369
23 -10 12 0.2
6
1.282 -2.1578 0.0533
25.4655
24 -10 12 0.2
6
1.243 -1.8894 0.0521
25.6632
25 -10 14 0.4 -6
1.112 -0.9221 0.0432
27.2903
26 -10 14 0.4 -6
1.113 -0.9299 0.0423
27.4732
27 -10 14 0.4 -6
1.125 -1.0231 0.0441
27.1112
T ng
-34.789
756.448
a
037-043
a
mm.
2
a
3
2
2
2
o
3
1
2
2
2
1
o
o
o
2
2
1
o
2
o
2
o
mm)
-0,05
(mm)
(o)
a
(o)
o
()
(o)
(o)
2
1
037-043
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