ENZYME PRODUCTION
Surface and submerged fermentation
techniques
Surface = enzyme produced on the
surface of a solid medium
Submerged = the mould or bacterium
producing enzyme is grown throughout a
liquid medium
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ENZYME PRODUCTION
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ENZYME PRODUCTION
1. Removal of Whole Cells
2. Collect enzyme (extracellualar/intracellular
enzyme)
3. Concentration
4. Purification
5. Characterization
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Enzymes and Sources
• Proteases
– Overproducing strains of Bacillus, Aspergillus,
Rhizopus, and Mucor.
– From Animal pancreas, Plants
• Pectinases
– Aspergillus niger.
• Lactases
– Yeast and Aspergillus.
• Lipases
– Certain strains of yeast and fungi.
• Glucose isomerase
– Flavobacterium arborescens or Bacillus coagulans
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Removal of Whole Cells
• Centrifugation
– 5000 g for 15 min for cells
– 10 000 g for 45 min for cell debris
High capital and running costs
• Filtration: membrane filters (0.1 -10 μm)
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Removal of Whole Cells
• Removal of nucleic acids
– Nucleic acids increases viscosity of cellular
homogenate
difficult to process
– Methods: precipitation (by polyethylenimine) or
treatment with nucleases
• Removal of lipids
– Removal: Glass wool or a cloth of very fine mesh
size
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Cell Disruption
For Intracellular enzyme
Animal cells (no Cell Wall):
– Potter homogenizer
– Osmotic shock
– Freeze-thaw cycles
Plant cells (CW):
– The Waring blender
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Cell Disruption
Microbial cells (CW):
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Concentration
In laboratory scale, Concentration by:
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•
•
•
•
Ultrafiltration
Precipitation
Ion-exchange chromatography
Dialysis (using semi-permeable membrane)
Freeze drying
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Concentration by precipitation
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Concentration by precipitation
Advantages
One of the oldest methods
Uncomplicated equipment
High recovery of biological activity
Disadvantages
Many precipitants are highly corrosive
Inefficient if initial protein concentration is low
Some precipitants are highy inflammable, some are
expensive
Many precipitants must be disposed carefully
In many cases, precipitant must be removed totally
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Concentration by Ion-Exchange
• Isoelectronic point of proteins are different
– (+)ly charged proteins cation exchanger (CM)
– (-)ly charged proteins anion exchanger(DEAE)
– Elution with a high ionic strength solution
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Concentration by Ion-Exchange
– Extracellular proteins from fermentation broths or
cell culture media
– Cell debris from cell homogenates
Effective and relatively inexpensive
Easily regenerated
Considerable clarification of solution
Limited amount of protein purification
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Concentration by ultrafiltration
• Ultrafiltration membranes (pore diameters: 1 – 20 nm)
• Molecular mass cut-off: 1 – 300 kDa (globular proteins)
• Traditional materials: cellulose acetate and cellulose
nitrate
• Modern materials: PVC and polycarbonate
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Purification
Chromatography:
Separation of different protein types from each other
according to their differential partitioning between
two phases:
1. A solid stationary phase
2. A liquid mobile phase
Separation based on size and shape, overall charge,
presence of surface hydrophobic groups, and ability to
bind various ligands
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Different Chromatographic Techniques
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Gel Filtration Chromatography
• Size Exclusion Chromatography
• Separation based on size and shape
• Porous gel matrix in bead form is used:
e.g. xlinked dextran, agarose, acrylamide
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Gel Filtration Chromatography
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Gel Filtration Chromatography
EXAMPLES
• Sephadex: dextran based, G-25 to G-200: charged
groups attached to Sephadex G-25 or G-50
• Sephacryl: allyl dextran based, more rigid and
physically stable suitable for large scale
• Sepharose: agarose based, lack of physical stability
• Bio-Gel P: acrylamide based
A: agarose based
• Fractogel: A copolymer, very high degree of
mechanical stability
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Ion-Exchange Chromatography
PRINCIPLE
• Reversible electrostatic
attraction of a charged
molecule to a solid
matrix possessing
opposite charge
• Elution is done by
increasing salt
concentration or
changing pH
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