22-Apr-2020
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
Method Statement for Blasting and
Painting Work
Page 2/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
DOCUMENT INFORMATION
The following required information is minimum requirement which need to be updated
each time the document is changed.
Creation by
:Mr. Nguyen Van Thang
Review Frequency
: When new revision issue
File Name
:TF1_2D92_100098_A_Method Statement for Blasting
and Painting Work
List of Qualified Approvers
: Project Manager
Locations of Controlled Copies :
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Ÿ
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(E-file)
Management of Changes
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☐ IT
☐ MP
☐ MR
☐ MS
☐ PE
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Related Documents
Document Number
Document Title
TF1-2R07-000009
Specification for painting
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Page 3/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
REVISION LOG
Revised Detail
Rev.
Date
(dd/mm/yyyy)
Item
Page
Article
Description
A
12/11/2019
All
All
All
Issue for Review
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Page 4/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
Index
1. Scope: .............................................................................................................................5
2. Definitions and code standards: .............................................................................. 5
2.1. Definitions:............................................................................................................5
2.2. Code standard: .....................................................................................................5
3. Health, Safety and Environment Requirements...................................................... 6
4. Weather conditions ................................................................................................... 6
5. Materials and Equipment .......................................................................................... 7
5.1.Material ..................................................................................................................7
5.2.Equipment .............................................................................................................7
6. Organization chart..................................................................................................... 9
7. Manpower mobilization plan..................................................................................... 9
8. Equipment mobilization plan.................................................................................. 11
9. Blasting and painting schedule.............................................................................. 15
10.Blasting and painting Workshop layout ............................................................... 18
11.Manufacturer’s painting specification .................................................................. 18
12.Surface Preparation................................................................................................ 24
13.Paint Application .................................................................................................... 25
14.Inspection................................................................................................................ 26
15.Repair Work ............................................................................................................ 27
16.Job Safety Analysis................................................................................................ 27
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
Method Statement for Blasting and
Painting Work
Page 5/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
1. Scope:
This method statement covers the minimum technical requirements for surface
preparation and paint application for package A2, Tank Farm and Interconnecting
Pipelines.
2. Definitions and References:
2.1. Definitions:
LSP
: Long Son Petrochemicals Co.Ltd
PPC
:The Consortium of PEC and PVC-MS
PEC
: POSCO Engineering & Construction Co., Ltd
PVC-MS
:Petroleum Equipment Assembly and Metal Structure
Joint Stock Company
ISO
:International Organization for Standardization
ASTM
: American Society for Testing and Material
DFT
:Dry Film Thickness
NDFT
: Nominal Dry Film Thickness
WFT
:Wet Film Thickness
FIN
: Field Inspection Notice
NDE
:Non Destructive Examination
2.2. References:
The following codes, standards and documents are parts of this procedure:
-
TF1-2R07-000009 : Specification for Painting
-
ISO 8501-1
: Preparation of steel substrates before application of
paints and related products- Visual assessment of surface cleanliness
-
SSPC-SP1
: Solvent Cleaning
-
SSPC-SP3
:Power Tool Cleaning
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
Method Statement for Blasting and
Painting Work
Page 6/33
EPC Project No. LSA22018
EPC Doc No. : -
-
SSPC-SP 10
-
SSPC-SP 6
-
ASTM D4417
: Standard Test Method for Field measurement of
urface profile of Blast Cleaned Steel
-
SSPC-PA2
auges
-
TF1-2S92-100021 : Job Safety Analysis (JSA) for Each Construction
Activity
-
TF1-2D92-100079 : Painting Procedure
Rev.A
: Near blast white Cleaning
: Commercial Blast Cleaning
s
: Measurement of dry paint thickness with magnetic g
3. Health, Safety and Environment Requirements
All personnel involved in work shall wear appropriate PPE such as hard hat, clothes,
safety glass, glove, painting mask or respirator. Eye washing station shall be available
in the working area.
Storage, mixing and application of paint shall be performed strictly in accordance with
the manufacturer’s recommendations.
All blasting and painting equipment and associated attachments shall be adequately
earthen to avoid electrostatic discharge.
Compressors and associated pressure vessels shall be protected against over
pressure by using suitable safety relief valves.
Spray equipment shall not be operated unless all grounds are in place and connected.
All of the pressure system components shall be in good condition.
Working area shall be maintained in a clean and safe condition at all times. Painting
area shall be enclosed properly to prevent any paint dust from blowing out the area to
affect surrounding people or ground.
Product material safety data sheet with detailed safety precautions shall be available
on working area.
4. Weather conditions
Surface temperature and ambient conditions shall be checked before start of each
work by means of whirling hygrometer and dial thermometer.
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Page 7/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
Unless otherwise specified in Paint Manufacturer’s product datasheet or have been
approved by LSP and PPC, painting work shall not be applied when:
· In dusty or windy weather; fog condition; wet and damp surface.
· If the substrate temperature is less than 3oC above the dew point of the ambient.
· If the relative humidity is in excess of 85%, except for Zinc Silicate up to 90%.
In case the form of a rain or relative humidity is above 90%, all painting workshop’s
doors and windows shall be shut off to prevent the entrance of outdoor moisture.
Blower fans, ventilation system shall be worked at maximum capacity to ensure the
proper work conditions. When the surface to be painted is wet or damp, but
unavoidably requires the painting, painting shall be done after fully wiping-away
moisture and completely drying of surface. In addition, halogen lightings shall be
employed for heat providing to ensure the surface temperature is at 3oC above the
dew point.
5. Materials and Equipment
5.1. Material
The mixture of steel shot and steel grit shall be used for blasting carbon steel items in
auto blasting machine. Sand or non-metallic abrasive shall be used for manual
blasting for carbon steel items at the temporary blasting area in shop.
The abrasives shall be free of oil, grease and other contaminations. The use of
recycled abrasives shall only be accepted if it is in good conditions.
Except special products, only one manufacturer’s shall be for project, bearing the
manufacturer’s name, type of paint and related thinner, color of paint and related
thinner, gross / net weight, brand number, product identification, batch number, date of
manufacturer and shelf life.
Paint and abrasive materials shall be always stored in a well-ventilated space, away
from direct sunlight or other heat sources in accordance with manufacturer’s
recommendation and project specification.
5.2. Equipment
a. Auto blasting machine shall be preferably employed for blasting steel items such
as beams, plates, straight pipe and supports.
Manual blasting or power tool equipment shall only be employed when surface
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Page 8/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
preparation outside is necessary i.e. small or irregular items cannot be blasted by auto
machine or weld field repair.
Manual blasting equipment shall be composed of blast pot, hose with safety dead man
trigger, air manifold and air compressor accompanied.
The compress air used for blast cleaning shall be free from oil and moisture with
suitable filters.
b. Personal painting shall be protective by PPE.
The Air compressor shall be for Spray painting keeping pressure at 100 psi when
applied coating. When applied coating spray pressure tip sizes although each sprayer
will have his own preference:
Paint Type
Tip Size
Chlorinated Rubber
13 – 21 thou"
High Build Epoxy
17 – 23 thou"
Zinc Rich Epoxy
17 – 23 thou"
When applied shall be stripe coating in the corners, edges,
area small by roller and brush.
Pressure PSI
2400
3000
2800
crevices, holes, welds
c. Section work sequence receiving of materials :
-
Material identification
-
Marking & protecting
-
Cleaning before blasting
-
Blasting clean
-
Visual inspection and applied primer coat
-
Remove lifting and welding at site
-
Visual inspection, DFT check and applied intermediate coat
-
Visual inspection, DFT check and applied top coat
-
Touch up damaged and packing
-
Final inspection & handover
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Page 9/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
6. Organization chart
BLASTING, PAINTING
LEADER
LE QUANG DAO
0908.599.758
BLASTING, PAINTING
SUPERVISOR
NGUYEN VAN THANG
0982.456.896
BLASTING, PAINTING
SUPERVISOR
LE SINH LAP
0933.400.149
HSE SUPERVISOR
HO VAN DU
0908.472.354
LE CONG DUNG
0937.953.849
BLASTING, PAINTING
SUPERVISOR
NGUYEN NGOC HO
0913.180.864
BLASTING AND
PAINTING 2
(20 Persons)
BLASTING AND
PAINTING 1
(22 Persons)
7. Manpower mobilization
No
Name
1
HO VAN HUE
2
LE QUANG DAO
3
NGUYEN NGOC HO
4
LE NHAT HUNG
5
HO VAN LINH
6
LE SINH LAP
Professional
qualification
Certificate No
ID Number/
Passport
Position
Painting Supervisors
GS&CAM 11/07-02 082
PVMTC
273536748
Team leader
Chemical Engineering
Technology
071796
186275343
Painting
Supervisors
Painting Supervisors
B 275007
273662270
Painting QC
Chemical Engineering
017734
205270370
Painting QC
00277546
186114969
Material
Supervisors
B 0269975
273045104
Painting QC
Machinery
manufacturing
technology
Machinery
manufacturing
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Page 10/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
technology
Mechanical
technology
7
NGUYEN VAN THANG
A239047
40086000226
8
HO VAN DU
9
PHAM VAN BINH
10
NGUYEN CONG TUYEN
Blaster & Painter
11
PHAM HUY VIEN
12
NGUYEN VAN NAM
13
14
Crane Signals
PVMTC/KCK-116
025069236
HSE
Blaster & Painter
000275/TDTNLDK
273182797
Painter
002529651/LĐTBXH - DN
186349574
Painter
Blaster & Painter
1026
151218308
Painter
Blaster & Painter
101CN
183576492
Painter
PHAN HUU NAM
Blaster & Painter
4/27/1900
182040877
Painter
PHAM MINH THANH
Blaster & Painter
001390
220812973
Scaffolder
15
LE MINH DUNG
Blaster & Painter
441
171335004
Scaffolder
16
NGUYEN TRONG
KHANG
Blaster & Painter
000276/TDTNLDK
271483127
Painter
17
PHAN VAN THANH
Blaster & Painter
603
183819303
Painter
18
HO TRONG MINH
Blaster & Painter
002529250/LĐTBXH-DN
273162617
Painter
19
NGUYEN DINH MINH
Blaster & Painter
001088189/LĐTBXH-DN
273378731
Painter
20
TRAN VAN HUONG
Blaster & Painter
11/CAM1-98
183419684
Painter
370968238
Painting QC
21
TRAN VAN HOAI
Blaster & Painter
000103086/LĐTBXH-DN
22
LE VAN CHUNG
Blaster & Painter
652
172113332
Painter
Painter
23
LE CONG DUNG
Blaster & Painter
0809/TTDTDKVN
273045012
HSE
24
LE THE TRUYEN
Blaster & Painter
001406
220932072
Painter
25
NGUYEN DINH THI
Blaster & Painter
001362549/LĐTBXH-DN
273261287
Blaster
26
BUI VAN CHUNG
Blaster & Painter
000455
273529588
Blaster
27
NGUYEN DUY NGAI
Blaster & Painter
CAM07/00074//TDTNLDK
186164453
Blaster
28
LE VAN NGUYEN
Blaster & Painter
CAM07/00 074/TĐTNLDK
172123544
Blaster
29
LE VAN SANH
Blaster & Painter
3/17/1901
273425461
Blaster
30
NGUYEN HUU NHAT
Blaster & Painter
CAM07/00072//TDTNLDK
273611157
Blaster
31
NGO SY HIEP
Blaster & Painter
0737
273279985
Blaster
32
PHAN VAN MINH
Blaster & Painter
10/23/1902
183016021
Blaster
33
NGUYEN DINH QUAN
Blaster & Painter
005987683/LĐTBXH-DN
34083002247
Blaster
34
HOANG VAN DO
Blaster & Painter
133
091003164
Rigger
35
DO VAN KHA
Blaster & Painter
000277/TDTNLDK
161889991
Blaster
36
HO VAN MY
Blaster & Painter
000651812/LĐTBXH-DN
187306029
Blaster
37
DAO QUANG THANH
Blaster & Painter
5319
151657100
Blaster
38
DANG TIEU HOA
Blaster & Painter
005060/GCN-TCN
131290805
Blaster
39
NGUYEN VAN QUANG
Blaster & Painter
99
273497254
Blaster
40
NGUYEN DANH HIEP
Basic rigging
001101189/LĐTBXH-DN
273240710
Helper
41
HOANG TAT THANH
Blaster & Painter
3001566/LĐTBXH-DN
131124936
Helper
42
DONG HUY XUAN
Blaster & Painter
N/A
1718037770
Helper
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Long Son Petrochemicals Co., Ltd
Method Statement for Blasting and
Painting Work
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
Page 11/33
EPC Project No. LSA22018
EPC Doc No. : -
43
HOANG VAN THANH
Blaster & Painter
002868064/LĐTBXH - DN
273519448
Helper
44
HOANG VAN NAM
Blaster & Painter
006800264/LĐTBXH - DN
273615769
Helper
45
HO VAN CU
Basic rigging
PVMTC/KCK-017
187178384
Helper
46
PHAM DINH QUANG
Industrial Electricity
00005315
186709738
Helper
47
LE CONG VIET
Blaster & Painter
000083243/LĐTBXH-DN
273039797
Electrician
48
TRAN VAN LAN
Scaffolding
techniques
LRGG01/00779/TDTNLDK
172869371
Helper
49
LE VAN SANH
Blaster & Painter
3/17/1901
273425461
Blaster
50
NGUYEN VAN LIEM
Blaster & Painter
05/000424/TDTNLDK
172770148
Blaster
51
NGUYEN NHIET TAI
Blaster & Painter
CAM07/00067//TDTNLDK
273042161
Painter
Rev.A
8. Equipment mobilization
Tên thiết bị
Equipment
Kiểu
Type
Model
Mã hiệu
Serial
Numbe
r
Nước
sản
xuất
Manu
factur
e
Năm
SX
Date
Phạm
vi đo
Range
Số báo cáo
Report No.
Số tem
kiểm
định
Calib.
Label
No.
Ngày
kiểm
định
Calib.
Date
Giá trị
tới hạn
Valid
Until
1
Air spray painting
equipment
Xtreme
X70
A29033
79
U.S.A
N/A
30÷85
PSI
165-19/TNKĐNB
A 2334
01/03/
2019
01/03/2
020
2
Air spray painting
equipment
Xtreme
X70
A29038
38
U.S.A
N/A
30÷85
PSI
164-19/TNKĐNB
A 2314
01/03/
2019
01/03/2
020
3
Air spray painting
equipment
Xtreme
X70
A29063
67
U.S.A
N/A
30÷85
PSI
167-19/TNKĐNB
A 2303
01/03/
2019
01/03/2
020
4
Air spray painting
equipment
Graco
24470
U.S.A
N/A
30÷85
PSI
163-19/TNKĐNB
A 2304
01/03/
2019
01/03/2
020
5
Air spray painting
equipment
Xtreme
X70
A29155
70
U.S.A
N/A
30÷85
PSI
169-19/TNKĐNB
A 2327
01/03/
2019
01/03/2
020
6
Air spray painting
equipment
Xtreme
X70
A29211
46
U.S.A
N/A
30÷85
PSI
170-19/TNKĐNB
A 2328
01/03/
2019
01/03/2
020
7
Air spray painting
equipment
Xtreme
X70
A29221
07
U.S.A
N/A
30÷85
PSI
168-19/TNKĐNB
A 2340
01/03/
2019
01/03/2
020
8
Air spray painting
equipment
N/A
AA0598
4
U.S.A
N/A
30÷85
PSI
171-19/TNKĐNB
A 2343
01/03/
2019
01/03/2
020
9
Air spray painting
equipment
N/A
A29063
64
U.S.A
N/A
30÷85
PSI
166-19/TNKĐNB
A 2333
01/03/
2019
01/03/2
020
STT
No.
Đơn vị
quản lý
User
Ghi chú
Remark
Painter
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Long Son Petrochemicals Co., Ltd
Method Statement for Blasting and
Painting Work
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
Page 12/33
10
Air spray painting
equipment
Graco
23:1
BB0709
8
U.S.A
N/A
20÷100
PSI
635-19/TNKĐNB
A 2389
27/09/
2019
27/09/2
020
11
Air spray painting
equipment
Xtreme
X70
A29046
88
U.S.A
N/A
30÷85
PSI
641-19/TNKĐNB
A 2395
27/09/
2019
27/09/2
020
12
Air spray painting
equipment
Xtreme
X70
A29044
12
U.S.A
N/A
30÷85
PSI
642-19/TNKĐNB
A 2396
27/09/
2019
27/09/2
020
13
Air spray painting
equipment
Xtreme
X70
A29041
51
U.S.A
N/A
30÷85
PSI
636-19/TNKĐNB
A 2390
27/09/
2019
27/09/2
020
14
Air spray painting
equipment
Xtreme
X70
A29027
29
U.S.A
N/A
30÷85
PSI
640-19/TNKĐNB
A 2384
27/09/
2019
27/09/2
020
15
Air spray painting
equipment
Xtreme
X70
A29050
30
U.S.A
N/A
30÷85
PSI
637-19/TNKĐNB
A 2391
27/09/
2019
27/09/2
020
16
Air spray painting
equipment
Xtreme
X70
A29041
30
U.S.A
N/A
30÷85
PSI
643-19/TNKĐNB
A 2383
27/09/
2019
27/09/2
020
17
Air spray painting
equipment
Xtreme
X70
A29054
26
U.S.A
N/A
30÷85
PSI
638-19/TNKĐNB
A 2393
27/09/
2019
27/09/2
020
18
Air spray painting
equipment
Xtreme
X70
A29041
28
U.S.A
N/A
30÷85
PSI
639-19/TNKĐNB
A 2382
27/09/
2019
27/09/2
020
19
Sand-blast
equipment
BP
200ST
01
Viet
Nam
N/A
7.5
kgf/cm
2
A0536
27/09/
2019
27/09/2
020
20
Sand-blast
equipment
BP
200ST
02
Viet
Nam
N/A
7.5
kgf/cm
2
A0544
27/09/
2019
27/09/2
020
21
Sand-blast
equipment
BP
200ST
03
Viet
Nam
N/A
7.5
kgf/cm
2
A0543
27/09/
2019
27/09/2
020
22
Sand-blast
equipment
BP
200ST
04
Viet
Nam
N/A
7.5
kgf/cm
2
A0542
27/09/
2019
27/09/2
020
23
Sand-blast
equipment
BP
200ST
05
Viet
Nam
N/A
7.5
kgf/cm
2
A0541
27/09/
2019
27/09/2
020
A
0536/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0544/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0543/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0542/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0541/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
Painter
Blaster
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Long Son Petrochemicals Co., Ltd
Method Statement for Blasting and
Painting Work
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
06
Viet
Nam
N/A
7.5
kgf/cm
2
BP
200ST
07
Viet
Nam
N/A
7.5
kgf/cm
2
Sand-blast
equipment
BP
200ST
08
Viet
Nam
N/A
7.5
kgf/cm
2
Sand-blast
equipment
BP
200ST
09
Viet
Nam
N/A
7.5
kgf/cm
2
Separator
equipment
PVCMS
-BKN
PVCMS
-01/1001/04
Viet
Nam
2011
0÷10ba
r
Pressure
gauge
Bourdo
n
01634
N/A
N/A
0÷25ba
r
Safety value
Spring
loaded
SRV
S10LHP
N/A
N/A
Separator
equipment
PVCMS
-BKN
PVCMS
-01/1002/04
Viet
Nam
Pressure
gauge
Bourdo
n
02363
Safety value
Spring
loaded
SRV
Separator
equipment
24
Sand-blast
equipment
BP
200ST
25
Sand-blast
equipment
26
27
28
29
30
31
A
0540/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0538/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0539/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0537/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0335/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
Page 13/33
A0540
27/09/
2019
27/09/2
020
A0538
27/09/
2019
27/09/2
020
A0539
27/09/
2019
27/09/2
020
A0537
27/09/
2019
27/09/2
020
A 0335
19/04/
2019
19/04/2
020
43-19/AKKĐĐNB
02374
03/04/
2019
03/04/2
020
0÷9bar
39-19/VATKĐĐNB
SISE
95/19
03/04/
2019
03/04/2
020
2011
0÷10ba
r
A
0334/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A 0334
19/04/
2019
19/04/2
020
N/A
N/A
0÷15ba
r
44-19/AKKĐĐNB
02363
03/04/
2019
03/04/2
020
S10LHP
N/A
N/A
0÷9bar
40-19/VATKĐĐNB
SISE
96/19
03/04/
2019
03/04/2
020
PVCMS
-BKN
PVCMS
-01/1003/04
Viet
Nam
2011
0÷10ba
r
A
0341/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A 0341
09/04/
2019
09/04/2
020
Pressure
gauge
Bourdo
n
116808
18
N/A
N/A
0÷24.5
bar
48-19/AKKĐĐNB
02351
09/04/
2019
09/04/2
020
Safety value
Spring
loaded
SRV
S10LHP
N/A
N/A
0÷8 bar
44-19/VATKĐĐNB
DNB
10/04-1
03/04/
2019
03/04/2
020
Separator
equipment
PVCMS
-BKN
PVCMS
-01/1004/04
Viet
Nam
2011
0÷10ba
r
A
0340/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A 0340
09/04/
2019
09/04/2
020
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
Painter &
Blaster
Painter &
Blaster
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Long Son Petrochemicals Co., Ltd
Method Statement for Blasting and
Painting Work
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
Page 14/33
Pressure
gauge
Bourdo
n
02622
N/A
N/A
0÷14.7
bar
118-19/AKKĐĐNB
02622
01/10/
2019
01/10/2
020
Safety value
Spring
loaded
SRV
S10LHP
N/A
N/A
0÷10ba
r
10719/VATKĐĐNB
KDDNB
1.10-2
01/10/
2019
01/10/2
020
32
Separator
equipment
MOPV-1301
01
Viet
Nam
2013
0÷7.5
bar
A 0079
15/03/
2018
15/03/2
020
33
Separator
equipment
MOPV-1302
2
N/A
N/A
0÷7.5
bar
A 0139
15/03/
2018
15/03/2
020
34
Separator
equipment
MOPV-1303
03
Viet
Nam
2013
0÷12
bar
A 0137
15/03/
2018
15/03/2
020
35
Separator
equipment
MOPV-1304
04
Viet
Nam
2013
0÷13
bar
A 0140
15/03/
2018
15/03/2
020
36
Separator
equipment
MOPV-1501
Compre
ssed air
tank
Viet
Nam
2015
0÷10
bar
A0369
01/03/
2019
01/03/2
021
37
Separator
equipment
732
PBM
600
N/A
2015
0÷7.5
kgf/cm
2
A 0364
01/03/
2019
01/03/2
021
38
Separator
equipment
176
PBM
600
N/A
2015
0÷7.5
kgf/cm
2
A 0366
01/03/
2019
01/03/2
021
39
Separator
equipment
118
PBM
600
N/A
2015
0÷7.5
kgf/cm
2
A 0336
01/03/
2019
01/03/2
021
40
Separator
equipment
416
PBM
600
N/A
2015
0÷7.5
kgf/cm
2
A 0346
01/03/
2019
01/03/2
021
41
Separator
equipment
558
PBM
600
N/A
2015
0÷7.5
kgf/cm
2
42
Separator
equipment
842
PBM
600
N/A
2015
0÷7.5
kgf/cm
2
43
Air
Compressor
Denzo
PDS67
0S1
900744
N/A
N/A
N/A
A
0079/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0139/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0137/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0140/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A0369/04/B
RI/KĐ
ĐNB/36/KĐ
V-LĐTBXH
A
0364/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0366/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0336/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0346/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0367/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
A
0345/04/BR
I/KĐĐNB/3
6/KĐVLĐTBXH
G09306/KĐ
2
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
Painter &
Blaster
A 0367
01/03/
2019
01/03/2
021
A 0345
01/03/
2019
01/03/2
021
G09306
12/04/
2019
26/03/2
020
Operator
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Long Son Petrochemicals Co., Ltd
Method Statement for Blasting and
Painting Work
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Spring
loaded SRV
Rev.A
EPC Project No. LSA22018
Page 15/33
EPC Doc No. : -
N/A
N/A
N/A
N/A
N/A
16960.2019
/KĐ2
20/KĐ2
12/04/
2019
12/04/2
020
Pressure
Gauge
Bourdo
n
13042
N/A
N/A
N/A
16989.2019
/KĐ2
E
53887
12/04/
2019
31/03/2
020
44
Air
compressor
electrical
HV37
ACE-10
8379002890804
N/A
N/A
N/A
N/A
N/A
N/A
N/A
45
Air
compressor
electrical
Hitachi
U06810
54
N/A
N/A
N/A
N/A
N/A
N/A
N/A
46
Air
compressor
electrical
Hitachi
U10574
57
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Rev.A
9. Blasting and painting schedule
No
Description
(Surface/Item)
Surface
Preparation
and Standard
CS
No.
Coat
No.
Generic
name
Product
Name
Color
Code
VS
(%)
DFT
(µm)
Thin
ner
Type
Thinner
Mixing
Ratio
(%)
Recoating
Interval at
30ºC
Min
Max
Remarks
I - PAINTING AND COATING SYSTEM FOR NON-INSULATED SURFACES
1
All steel
structures include
pipe racks,
pipe support,
support of
equipment e.g
skirts, saddles,
equipment and
vessels, heat
exchangers and
columns… at
operating
temperature 0100oC.
Ethyl
Zinc
Silicate
IZ180(N)
1184(
P)
Grey
73
75
0614
5%
20h
Fre
e
2
High
Build
Epoxy
MIO
EH6280(
HS)
Grey
80
125
024
5%
12h
7D
3
Aliphatic
Polyuret
hane
UT6581
Note
1
60
50
037U
(S)
5%
12h
Fre
e
A
Total
SSPC - SP10
Surface profile
30µm- 80µm
Pipes, fittings,
flanges, outside
surface of
storage tanks and
spheres at
temperature ≤
100oC.
nd
1
250
1
Zinc
Rich
Epoxy
EZ175(H
S)
Grey
60
75
024
5%
4h
5D
2
High
Build
Epoxy
MIO
EH6280(
HS)
Grey
80
125
024
5%
12h
7D
3
Aliphatic
Polyuret
hane
UT6581
Note
1
60
50
037U
(S)
5%
12h
Fre
e
0614
5%
20h
Fre
e
A(R)
Total
2
All steel
structures include
pipe racks,
SSPC - SP10
Surface profile
B
1
Ethyl
Zinc
Silicate
IZ180(N)
250
1184(
P)
Grey
73
75
2 coat
shall be
applied
by
employing
a mist coat
of DFT
25µm
before fully
applying.
Mist coat
shall be
thinned
with 2530%
solvent
Zinc Rich
Epoxy
shall be
used
for touch
up instead
of Ethyl
Zinc
Silicate for
ease of
application
and avoid
potential
risk of
delaminati
on
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
pipe support,
support of
equipment e..g
skirts, saddles;
furnaces,
chimneys, flue
gas ducts, boiler
parts, equipment
and vessels, heat
exchangers and
columns; pipes,
fittings,
flanges…at
operating
temperature 101200oC.
3
All furnaces,
chimneys, flue
gas ducts, boiler
parts,
equipment and
vessels, heat
exchangers and
columns; pipes,
fittings,
flanges…at
operating
temperature 201500oC
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
30µm- 80µm
Power tool
cleaning
to SSPC- SP3
for touch up
2
3
Silicone
Acrylic
Aluminu
m
Silicone
Acrylic
Aluminu
m
Surface profile
30µm- 80µm
Power tool
cleaning to
SSPC- SP3 for
touch up
Alumi
nium
40
40
002
5%
1h
Fre
e
QT6612
Alumi
nium
40
40
002
5%
1h
Fre
e
1
Inorganic
Zinc
Silicate
IZ180(N)
1184(
P)
Grey
73
75
0614
5%
20h
Fre
e
2
Modified
Silicone
Acrylics
QT606
Alumi
nium
42
30
002
5%
1h
Fre
e
3
Modified
Silicone
Acrylics
QT606
Alumi
nium
42
30
002
5%
1h
Fre
e
1
Ethyl
Zinc
Silicate
2
3
Total
C
4
5
SSPC SP-10
Surface profile
30µm- 80µm
Power tool
cleaning to
SSPC- SP3 for
touch up
Un-insulated
carbon steel
with high
corrosive area as
marine or
salinity condition
at operating
temperature 0100oC
SSPC - SP10
Surface profile
30µm- 80µm
Power tool
cleaning
to SSPC- SP3
for touch up
Rev.A
155
135
IZ180(N)
1184(
P)
Grey
73
75
0614
5%
20h
Fre
e
Silicone
Aluminiu
m
QT606
Alumi
nium
42
25
002
5%
1h
Fre
e
Silicone
Aluminiu
m
QT606
Alumi
num
42
25
002
5%
1h
Fre
e
Total
Pipe in trenches;
Inside surface
of floating roof
tank shell up
to 1.5m height
including tank
floor; Tank
platforms, tank
surfaces subject
to
foot traffic,
checkered plate
covering of
platform;
Equipment
subject to
immersion in
water or to
continuous
wetness of steel
surfaces ...at
operating
temperature 0140oC
EPC Doc No. : -
QT6612
Total
SSPC - SP10
EPC Project No. LSA22018
Page 16/33
125
1
Modified
Epoxy
EH2350
2260
Red
80
150
024
5%
3h
15D
2
Modified
Epoxy
EH2350
Note
1
80
150
024
5%
3h
15D
D
Total
E
300
1
Modified
Epoxy
EH2350
2260
red
80
250
024
5%
3h
15D
2
Modified
Epoxy
EH2350
Note
1
80
250
024
5%
3h
15D
Total
500
II - PAINTING AND COATING SYSTEM FOR INSULATED SURFACES
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
A1
6
All steel
structures,
equipment; piping
components,
flanges,
supports …at
temperature ≤
100oC.
Ethyl
Zinc
Silicate
IZ180(N)
1184(
P)
Grey
73
75
0614
5%
20h
Fre
e
2
High
Build
Epoxy
MIO
EH6280(
HS)
Note
1
80
125
024
5%
12h
7D
200
Total
1
A1(R)
2
Zinc
Rich
Epoxy
High
Build
Epoxy
MIO
EZ175(H
S)
Grey
60
75
024
5%
4h
5D
EH6280(
HS)
Note
1
80
125
024
5%
12h
7D
Total
All steel
structures,
equipment;
piping
components,
flanges,
supports …at
temperature 101o
200 C; tank with
hot insulation
…at operating
temperature 20o
200 C
SSPC - SP10
Surface profile
30µm- 80µm
Power tool
cleaning to
SSPC- SP3 for
touch up
8
All steel
structures,
equipment;
piping
components,
flanges at
operating
temperature 201500oC
SSPC - SP10
Surface profile
30µm- 80µm
Power tool
cleaning
to SSPC- SP3
for touch up
9
Fire-proofed steel
structures
with high
corrosive area as
marine or salinity
condition at
operating
temperature 0100oC
SSPC - SP10
Surface profile
30µm- 80µm
Power tool
cleaning
to SSPC- SP3
for touch up
7
10
External surface
of Single Wall
Spherical
Tank at
operating
temperature <
o
20 C
B1
1
Epoxy
Phenolic
Thermal
Mask
Red
brow
n
66
125
TH02
60
5%
6h
14D
2
Epoxy
Phenolic
Thermal
Mask
Note
1
66
125
TH02
60
5%
6h
14D
0614
5%
TBA
TBA
1
Inorganic
Zinc
Silicate
IZ180(N)
2
Modified
Silicone
Acrylics
QT606
SSPC - SP10
Surface profile
30µm- 80µm
Power tool
cleaning
to SSPC- SP3
for touch up
Modified
Epoxy
EH2350
Zinc Rich
Epoxy
shall be
used for
touch up
instead of
Ethyl Zinc
Silicate for
ease of
application
and avoid
potential
risk of
delaminati
on
250
1184(
P)
Grey
73
Alumi
nium
42
Total
1
Rev.A
A1(R) : For
touch up at
damaged
areas
200
Total
C1
EPC Doc No. : -
1
SSPC - SP10
Surface profile
30µm- 80µm
EPC Project No. LSA22018
Page 17/33
75
25
002
5%
1h
Fre
e
024
5%
3h
Fre
e
20h
Fre
e
Recomme
nded by
Manufactu
rer
100
Note
1
80
250
E
250
Total
1
Ethyl
Zinc
Silicate
IZ180(N)
1184(
P)
Grey
73
75
0614
5%
A2
75
Total
PPC
proposed
the new
coating
system
(A2)for
easy
control
during
fabrication
activities in
the shop
or in the
field
III - PAINTING AND COATING SYSTEM RECOMMENDED FOR GALVANIZED (IF SPECIFIED IN ENGINEER DRAWINGS)
11
All galvanized
surfaces or
stainless steel at
at operating
temperature 0100oC.
SSPC - SP1
or
Sweep blast
Power tool
cleaning to
SSPC- SP3 for
touch up
F
1
Galvaniz
ed
surface
2
Epoxy
Primer
EH1760
1135
Grey
75
65
5%
2.5
h
15D
3
Aliphatic
Polyuret
hane
UT6581
Note
1
50
037U
(S)
5%
12h
Fre
e
PPC
proposed
the new
coating
system
(F)for easy
control
during
fabrication
activities in
the shop
or in the
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Total
Page 18/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
field
125
IV - NOTES
Not
e1
Final Color for finish coat shall be refered to section 7: Color coding, Table 4 and 5 in the procedure : TF1_2R07_000009_Rev C (See attached)
10. Blasting and painting workshop layout
Automatic
Workshop blasting
Applied primer coat at
workshop
Applied
Receive Material
Other coats outside
Packing and handover
11. Manufacturer’s painting specification
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Page 19/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Page 20/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Page 21/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Page 22/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Page 23/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Page 24/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
12. Surface Preparation
Surface preparation shall be carried out in accordance with specification TF1-2R07000009.
All pipe works shall be inspected to identify any defect that may be detrimental to
provide good performance coating system.
All sharp edges shall be ground to produce a radius and all imperfections such as skip
welds, weld spatters, rough welds and delamination shall be corrected by grinding or
sanding prior to surface preparation.
Thoroughly degrease the surfaces by organic solvent wiping or other appropriate
methods to remove all trace of oil or grease in accordance with SSPC-SP1.
Surface preparation and painting shall not, unless otherwise approved by LSP and
PPC, be carried out until the applicable NDE has been carried out and verified
acceptable. FIN shall be noticed to LSP and PPC 24 hours before or 48 hours for
weekends.
The tag name shall be masked-off before surface preparation to ensure that the proper
identification is not misplaced. Proper covering for the flange serration surfaces and all
surface which don’t require painting shall be provided to protect from handling
damages and blasting.
Blast cleaning to standard SSPC-SP 10 (Near blast white cleaning) or the equivalent
standard ISO 8501-1 Sa 2.5, using only clean and dry abrasive to achieve a 30-80
microns surface profile. ISO 8501-1 pictorial standard shall be used as reference
standard in any case of dispute on surface cleanliness.
The roughness of the blasting surface is reproduced using a Replica Tape i.e.
Elcometer Press-O-Film and measured with a calibrated Thickness Gauge i.e.
Elcometer 124 in accordance with ASTM D4417. Such replica shall be retained and
attached to the daily blasting and painting report.
All blast cleaned surfaces shall be primed before visible rusting occurs or within 5
hours of the commencement of blasting. If visible re-rusting occurs then the metal
surfaces shall be slightly blasted.
All equipment and materials to be fabricated by non-ferrous materials, example:
stainless steel, galvanized, aluminum, brass, copper, plastic, protected metal (such as
rubber lining surfaces) generally shall not be painted.
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam
Long Son Petrochemicals Co., Ltd
Contract No. : LSP-CA-147
Doc.No. : TF1-2D92-100098
Rev.A
PACKAGE A2
TANK FARM AND INTERCONNECTING PIPELINES
Method Statement for Blasting and
Painting Work
Page 25/33
EPC Project No. LSA22018
EPC Doc No. : -
Rev.A
In case stainless steel, galvanized surface to be coated, it shall be prepared by sweep
blasting by proper non-metallic abrasives to provide better adhesion.
Spool components, blasted and primed at painting workshop shall be fabricated and
spot repaired for field welds at temporary workshop or at shop.
Field welds repair shall be power tool cleaning to ISO 8501-1 St3 or SSPC-SP 3 or
manual spot blast cleaning to standard SSPC-SP 6 or the equivalent standard ISO
8501-1 Sa 2.
The use of grinding disc may be included to achieve the removal of tightly adhering
weld splatter, but great care shall be taken to ensure that surfaces shall not be
polished or left with a detrimental roughness.
The cleaning method undertaken shall remove all weld flux slag, fume, loose mill scale
or loose paint if present after welding and testing has been completed.
13. Paint Application
Paint application shall be in accordance with project specification TF1-2R07-000009
requirements and coating systems.
Paint material shall be thoroughly mixed immediately prior to application. Mixing shall
always be carried out using mechanical means i.e. paddle mixer. Inorganic zinc
silicate shall be continuously stirred during the application to prevent the settling of
zinc dust to bottom of container.
Paint component shall be mixed in proper ratio as supplied by the paint manufacturer
in proportional container.
Thinners shall only be added strictly in accordance with the paint manufacturer’s
instructions. The type of thinner shall comply with the paint manufacturer’s instructions.
The manufacturer’s recommended pot life shall not be exceeded. When the limit is
reached, the spray pot shall be emptied and cleaned and new material shall be mixed.
All areas, that cannot properly spray- coated such as corners, edges, welding seam,
etc.
Will be stripe-coated prior to application of specified coat.
The spray pattern shall be adjusted so that paint is deposited in uniform layers with the
correct wet film thickness.
Spray gun shall be kept perpendicular to the surface being coated at a maximum
distance of 300 mm from the surface and no closer than 200 mm to the surface.
Confidential: This document is confidential and must not be copied or reproduced except with the express permission
of Long Son Petrochemicals Co., Ltd.