Tài liệu SINUMERIK 802DBrief Instructions 11.2000 Edition docx

SINUMERIK 802D
11.2000 Edition
Brief Instructions
Milling
User Documentation

SINUMERIK 802D
Milling
11.2000 Edition
Valid for
Control Software version
SINUMERIK 802D 1
SINUMERIK® documentation
Printing history
Brief details of this edition and previous editions are listed
below.
The status of each edition is shown by the code in the
"Remarks" column.
Status code in the "Remarks" column:
A .... New documentation.
B .... Unrevised reprint with new Order No.
C .... Revised edition with new status.
Edition Order No. Remark
11.00 6FC5298-1AA40-0BP0 A
This manual is included in the documentation on CD-ROM
(DOCONCD)
Edition Order No. Remark
08.01 6FC5298-6CA00-0BG1 C
Trademarks
SIMATIC
®

, SIMATIC HMI
®
, SIMATIC NET
®
, SIROTEC
®
,
SINUMERIK
®
and SIMODRIVE
®
are registered trademarks of
Siemens AG. Other names in this publication might be
trademarks, whose use by a third party for his own purposes
may violate the rights of the registered holder
.
Further information is available on the Internet under:
/>This publication was produced with WinWord V 7.0 and
Designer V 8.0
Other functions not described in this documentation might be executable in the control.
This does not, however, represent an obligation to supply such functions with a new
control or when servicing.
Subject to technical change without prior notice.
The reproduction, transmission or use of this document or its contents is not permitted
without express written authority. Offenders will be liable for damages. All rights,
including rights created by patent grant or registration of a utility model or design are
reserved.
© Siemens AG 2000. All Rights Reserved.
 Siemens AG 2000. All rights reserved.
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.

0-5
General Information 11.00
Introduction
How to use this booklet
This manual is a brief instruction manual which describes
all of the
important operator control and programming steps.
Detailed description of the operator control and
programming for Sinumerik 802D:
• User Manual, Turning,
Order No. 6FC5698-2AA00-0BP0
• User Manual, Milling
Order No. 6FC5698-2AA10-0BP0
Description schematic
This description is structured as follows:
Operator control
Prerequisites
Operating sequence
Programming
Programming of the function
Meaning of the parameters
Explanatory illustration with an example of a
workpiece
 Siemens AG 2000. All rights reserved.
0-6
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
List of sections 11.00
List of sections
1. Setting-Up 1-9
Tool offsets and compensation.......................................1-10

Measure tool ...................................................................1-11
Determine workpiece zero ..............................................1-12
Enter the zero offset........................................................1-13
2. Generate/Edit Program 2-15
Set-up/open program......................................................2-16
Insert/edit block...............................................................2-17
Copy/insert/delete block .................................................2-18
Search/number the block................................................2-19
Start/simulate program ...................................................2-20
3. Commission/Correct Program 3-23
Select program ...............................................................3-24
Correct program..............................................................3-25
Block search ...................................................................3-26
Trace machining on the screen ......................................3-27
4. Program Path Data 4-29
Absolute and incremental dimensions, G90, G91 ..........4-30
Zero offset, G54 to G59 ..................................................4-31
Selection of working plane G17 to G19 ..........................4-32
5. Programming Axis Motion 5-33
Rapid traverse, G0..........................................................5-34
Linear interpolation, G1 ..................................................5-35
Circular interpolation, G2/G3 ..........................................5-36
Circular interpolation through intermediate point, CIP ....5-38
Rigid tapping, G331/G332 ..............................................5-39
Tapping with floating tap holder, G63 .............................5-40
Polar coordinates G110, G111, G112.............................5-41
6. Tool Offsets and Compensation 6-43
Tool call ..........................................................................6-44
Cutter radius path compensation, G41/G42 ...................6-45
Tool nose radius compensation, G41/G42 .....................6-46

Approach/exit contour, NORM/KONT .............................6-47
Move along the contour, G450/G451..............................6-48
 Siemens AG 2000. All rights reserved.
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
0-7
11.00 List of sections
List of sections
7. Coordinate Systems 7-49
Frame concept................................................................7-50
Shift/rotate coordinates, TRANS/ROT ............................7-51
Mirroring the coordinate axes, MIRROR .........................7-52
Increasing/reducing size of contour, SCALE ..................7-53
8. Programming Preparatory Functions 8-55
Exact stop, G9/G60.........................................................8-56
Feed in continuous path mode, G64...............................8-57
Programming the spindle motion ....................................8-58
Subroutine technique......................................................8-59
9. Attachment 9-61
List of M commands........................................................9-62
List of G functions ...........................................................9-63
Notes ..............................................................................9-68
♥ Siemens AG 2000. All rights reserved.
0-8
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
 Siemens AG 2000. All rights reserved.
1-9
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
1. Setting-Up
Tool offsets and compensation 1-10
Measure tool 1-11

Determine workpiece zero 1-12
Enter the zero offset 1-13
1. Setting-Up 11.00
1-10
 Siemens AG 2000. All rights reserved.
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
Tool offsets and compensation
Prerequisite:
JOG mode selected
Selection
OFFSET
PARAM
Select
OFFSET PARAM operating
area
Tool
list
Select "Tool list" menu
Functions

Measure
tool
Determine the tool offset data
Delete
tool
Delete the tool offsets
Expanded
Display all of the tool
parameters
Cut

Set-up additional cuts
Search
Search for tool
New
tool
Set-up new tool.
Enter the new values.
11.00 1. Setting-Up
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1-11
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
Measure tool
Prerequisite:
The tool must be changed-over using the MDA mode.
Then select the JOG mode.
[M]
POSITION
If required, select the
[
M]
POSITION operating area
Measure
tool
Select "Measure tool" menu,
possibly enter the tool number
in the "T" field
Select the required axis in the
"measure tool" window using
the cursor, and enter the
position of the tool tip.

Length

Diameter
Select length or diameter
offset (toggle key)
Set
len
gth

Set
diamete
r
The length and diameter value
which are being
The diameter of the tool tip is
determined and saved.
1. Setting-Up 11.00
1-12
 Siemens AG 2000. All rights reserved.
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
Determine workpiece zero
Prerequisite:
The tool must be changed-over using the MDA mode.
Then select the JOG mode.
[M]
POSITION
If required, select the
[M] POSITION operating area
Measure
work

piece
Select the menu
"measurement workpiece"
Approach workpiece
X
Y
Z
Select reference axis
Enter a possible offset in the
"set position to" field
Set
zero offset
The system accepts the
calculated result, and this is
displayed in the "Zero offset"
field.
11.00 1. Setting-Up
 Siemens AG 2000. All rights reserved.
1-13
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
Enter the zero offset

OFFSET
PARAM
Select the
OFFSET PARAM operating
area
Zero
offset
Select the "Zero offset" menu.

Select the zero offset using
the cursor:
• Basis
• Selectable (G54 to G59)
Enter/change value.
1. Setting-Up 11.00
1-14
 Siemens AG 2000. All rights reserved.
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
 Siemens AG 2000. All rights reserved.
2-15
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
2. Generate/Edit Program
Set-up/open program 2-16
Insert/edit block 2-17
Copy/insert/delete block 2-18
Search/number the block 2-19
Start/simulate program 2-20
2. Generate/Edit Program 11.00
2-16
 Siemens AG 2000. All rights reserved.
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
Set-up/open program
Set-up new program:
PROGRAM
MANAGER
Select the
PROGRAM MANAGER
operating area
Programs

Select program directory
New
Enter program name and

OK
acknowledge with OK
Please note:
For subroutines, the "SPF" file ID must be explicitly written-
out (e.g. TEST.SPF).
Open the existing program:
PROGRAM
MANAGER
Select the
PROGRAM MANAGER
operating area
Programs
Select program directory
Select the program using the
cursor in the program directory
and
Open
open.
Note:
If the program was already previously opened in the editor,
it can be directly selected using the PROGRAM operating
area key.
11.00 2. Generate/Edit Program
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2-17
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.

Insert/edit block
Insert new block
Prerequisite:
The existing program has been opened.
Select the insert line using the
cursor
Press the input key
Edit block
Prerequisite:
The existing program has been opened.
Select and change the block
using the cursor.
Note:
If the program was already previously opened in the editor,
it can be directly selected using the PROGRAM operating
area key.
2. Generate/Edit Program 11.00
2-18
 Siemens AG 2000. All rights reserved.
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
Copy/insert/delete block
Copy/insert
Prerequisite:
The existing program has been opened.
Using the cursor, select the
required block or position,
which should be marked from
there onwards,
Mark
block

Start marking
Select the end of the marked
range using the cursor
Copy
block
Copy the marked text
Set the write mark at the
required insertion point
Insert
block
Insert the copied marked text
Note:
• The marked text is always inserted after the cursor.
• Blocks can also be copied and inserted between the
various programs.
Delete
Prerequisite:
The existing program has been opened.
Using the cursor, select the
required block or position
which should be marked from
there onwards.
Mark
block
Start marking
Select the end of the marked
range using the cursor
Delete
block
Delete the marked text

11.00 2. Generate/Edit Program
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2-19
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
Search/number the block
Search block
Prerequisite:
The existing program has been opened.
Search
Text

Line
No.
Enter the search text. You can
select between either
Text or line number (for block
number, "N..." should be
entered)
OK
Start search
Note:
At the start of text search, you can either
• search from the cursor position or
• search from the start of a block.
Number block
Prerequisite:
The program has been opened.
Number
The block numbers of the
complete program are re-

numbered in steps of 10.
2. Generate/Edit Program 11.00
2-20
 Siemens AG 2000. All rights reserved.
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
Start/simulate program
Start program
Prerequisite:
The automatic mode is selected.
The existing program has been opened.
Process
Select the program which is to
be processed
The program is started using
NC start
11.00 2. Generate/Edit Program
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2-21
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
Simulate program
Prerequisite:
The automatic mode has been selected
The existing program has been opened.
Simulation
Select simulation and start
with NC start
Display
...
Sub-menu call to display:
Display G17/

G18/G19
Select level
(sub-menu to "display...")
Display
all
Display complete workpiece
(sub-menu to "Display...")
Zoom +
Zoom-in at the display section
Zoom -
Zoom-out at the display
section

To
ori
gin
Select the start display for the
simulation
Zoom
Auto
Automatic scaling of the
traced tool path
Cursor
coarse/fine
Change the cursor increment
Delete
dis
play
Delete the simulation display
Edit

Return to the edit mode
2. Generate/Edit Program 11.00
2-22
 Siemens AG 2000. All rights reserved.
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
 Siemens AG 2000. All rights reserved.
3-23
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
3. Commission/Correct Program
Select program 3-24
Correct program 3-25
Block search 3-26
Trace machining on the screen 3-27
3. Commission/Correct Program 11.00
3-24
 Siemens AG 2000. All rights reserved.
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
Select program
PROGRAM
MANAGER
Select the
PROGRAM MANAGER
operating area
Programs
Select program directory.
Select the program using the
cursor in the program directory
and
Process
Select the program which is to

be processed
Select the automatic mode

Start the program with NC
Start
Note:
The following conditions, among others, must be fulfilled to
start the program:
• There may be no alarms.
• The feed is enabled.
• The spindle is enabled.
11.00 3. Commission/Correct Program
 Siemens AG 2000. All rights reserved.
3-25
SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition.
Correct program
NC Stop
Prerequisite:
The program is executed in the automatic mode.
Stop program
Program
correction
Select program correction
Select and correct block using
the cursor.
With NC start, the program is
continued at the point where it
was interrupted.
Note:
• After the program has been interrupted (NC Stop), the

tool can be moved away from the contour in the
manual mode (jog). The control saves the coordinates
at the point of interruption.
• Corrections are only possible in the blocks which have
still not been read-in by the control.
NC reset
Prerequisite:
The program is executed in the automatic mode.
Interrupt program.
Program
correction
Select program correction
Select and correct block using
the cursor.
With the NC Start, the
program is started from the
beginning.
Note:
• When system errors occur in the part program, the
control stops further processing.